FXA PD 2500I Inverter Generator Instruction Manual
- June 8, 2024
- FXA
Table of Contents
**FXA PD 2500I Inverter Generator Instruction Manual
**
INTRODUCTION
Thank you for purchasing this product which has passed through our extensive quality assurance process. Every care has been taken to ensure that it reaches you in perfect condition
SAFETY FIRST
Before attempting to operate this power tool the following basic safety
precautions should always be taken to reduce the risk of fire, electric shock
and personal injury. It is important to read the instruction manual to
understand the application, limitations and potential hazards associated with
this too
CERTIFICATE OF GUARANTEE
This product is guaranteed for a period of 2 Years, with effect from the date of purchase and applies only to the original purchaser. This guarantee only applies to defects arising from, defective materials and or faulty workmanship that become evident during the guarantee period only and does not include consumable items. The manufacturer will repair or replace the product at their discretion subject to the following. That the product has been used in accordance with the guide lines as detailed in the product manual and that it has not been subjected to misuse, abuse or used for a purpose for which it was not intended. That it has not been taken apart or tampered with in any way whatsoever or has been serviced by unauthorised persons or has been used for hire purposes. Transit damage is excluded from this guarantee, for such damage the transport company is responsible. Claims made under this guarantee must be made in the first instance, directly to the retailer within the guarantee period. Only under exceptional circumstances should the product be returned to the manufacturer. In these case it shall bethe consumer’s responsibility to return the product at their cost ensuring that the product is adequately packed to prevent transit damage and must be accompanied with a brief description of the fault and a copy of the receipt or other proof of purchase. The manufacturer shall not be liable for any special, exemplary, direct, indirect, incidental, or consequential loss or damage under this guarantee. This guarantee is in addition to and does not affect any rights, which the consumer may have by virtue of the Sale of Goods Act 1973 as amended 1975 and 1999.
The power tool is intended for domestic use only. The power tool is not suitable and is not intended for commercial or professional use.
The warranty does not cover defects and damage to power tools resulting from use for purposes other than domestic use, in particular as a result of pushing through and abuse.
”Warranty is voided in case the tool is damaged due to one of the conditions below
- Misuse of product or negligence of proper maintenance of product,
- Commercial, professional or rental use of product,
- Repair done by an unauthorized service company.
- Damages caused by external objects or substances.”
STATUTORY RIGhTS
This guarantee is in addition to and in no way affects your statutory rights.
PRODUCT DISPOSAL
When this product reaches the end of it’s life or is disposed of for any other
reason, it must not be disposed of in household waste. In order to preserve
natural resources, and to minimise adverseenvironmental impact, please recycle
or dispose of this product in an environmentally friendly way. It should be
taken to your local waste recycling centre or other authorised collection and
disposal facility.
If in doubt consult your local waste authority for information regarding available recycling and / or disposal options.
IMPORTANT SAFETY INFORMATION
Your safety and the safety of others are very important
We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.
This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.
These words mean:
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result
in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION
CAUTION, used with the safety alert symbol, indicates a hazardous
situation which, if not avoided, could result in minor or moderate injury.
NOTICE
NOTICE is used to address practices not related to personal injury.
CAUTION
CAUTION, without the safety alert symbol, is used to address practices not
related to personal injury. All safety messages will tell you what the
potential hazard is, tell you how to reduce the chance of injury, and tell you
what can happen if the instructions are not followed.
DANGER
DANGER: CARBON MONOXIDE.
Using a generator indoors CAN KILL YOU IN MINUTES
Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot ssmell the exhaust, you could be breathing CO.
Never use a generator inside homes, garages, crawlspaces, or other partly enclosed areas. Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply enough fresh air.
ONLY use a generator outdoors and far away from open windows, doors, and vents. These openings can pull in generator exhaust.
Even when you use a generator correctly, CO may leak into the home. ALWAYS use a battery powered or battery-backup CO alarm in the home.
If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air RIGHT AWAY. See a doctor. You could have carbon monoxide poisoning.
FUEL FILLING INSTRUCTIONS
Do not use E15 or E85 fuel in this product. It will damage the unit and void
your warranty. Only use unleaded gasoline containing up to 10% ethanol.
WARNING
Select bare ground for fuelling and move at least 10 feet (3m) from fuelling spot before starting the engine. After refuelling, properly tighten fuel cap; wipe off any spilled fuel and check for leakage.
Warning! If fuel gets spilled on clothes, especially trousers, it is very important to change clothes immediately. Do not rely on evaporation. Flammable quantities of fuel may remain on clothes after a spill for longer than expected.
Warning! Vibrations can cause an improperly tightened fuel cap to loosen or come off and spill quantities of fuel. In order to reduce the risk of fuel spillage and fire, tighten fuel filler cap by hand as securely as possible.
Before use always make sure that the fuel cap has been properly tightened. Check for fuel leakage while refuelling and during operation. If a fuel leak is suspected, do not start or run the engine until leak is fixed and spilled fuel has been wiped away.
Warning! The ignition system of your unit producesan electromagnetic field of a very low intensity. This field may interfere with some pacemakers. To reduce the risk of serious or fatal injury, people with a pacemaker fitted should consult their physician and the pacemaker manufacturer before operating this tool.
READ ThE INSTRUCTIONS
Consult the Owner’s Manual for generator safety precautions. Do not install, operate or repair this equipment without reading this manual and the safety precautions throughout.
Use only genuine replacement parts
SAVE ThESE INSTRUCTIONS
The generator must be mounted on a firm level
surface.
Do not allow children or untrained individuals to use
this unit.
Keep all bystanders, children, and pets at least 10 feet
away.
Wear sturdy and dry shoes or boots. Do not
operate while barefoot.
Do not operate generator when you are tired or under the influence of drugs, alcohol, or medication. The electrical output load must not exceed the maximum load stated on the rating plate. Exceeding the rated load will damage the unit or shorten its life and will invalidate the guarantee.
The engine must not be run at speeds that exceed the maximum stated on the rating plate.
Operating an engine at excessive speeds increases the hazard of personal injury. Do not tamper with components, which may increase or decrease the governed speed.
Mains extension leads, mains supply leads, and all electrical equipment must be in good working condition.
Never operate electrical equipment with damaged or defective mains supply leads.
Keep the area around the generator clear of obstructions at all times. Never locate the generator against a building or near a canvas or plastic structure i.e.Tents etc.
Always use the correct fuel mix as stated in the user manual and on the rating plate.
To reduce the risk of fire and burn injury, handle fuel with care. It is highly flammable.
Do not smoke while handling fuel.
Store fuel in a container approved for gasoline.
To prevent fire, always stop the engine and allow to cool for five minutes before refueling and never over fill the fuel tank.
Loosen fuel cap slowly to release pressure and to keep fuel from escaping around the cap. Tighten the fuel cap securely after refueling. Wipe spilled fuel from the unit.
Never attempt to burn off spilled fuel under any circumstances.
Always clean up spilt fuel immediately using sand.
Do not use the generator in or near an explosive atmosphere.
To prevent an electric shock, never operate the machine in rain, snow or touch with wet hands.
Check the fuel system periodically for leaks. Seals and hoses should be checked for signs of deterioration or chafing. Check for loose or missing clamps damaged fuel tank or filler cap. All defects should be corrected before further use.
Always allow the generator to reach full operating speed before connecting any electrical load.
Always disconnect the electrical load before switching the generator off.
To prevent surging that may possibly damage electrical equipment, do not allow engine to run out of fuel while electrical loads are connected.
Before transporting the generator in a vehicle, drain all fuel to prevent spillage.
To prevent an electric shock and fire, never connect an electrical load with the electrical output switched on.
Do not connect the generator to any other electrical source.
Before storing, allow the engine to cool for 30 minutes and drain fuel from the unit.
Do not store the generator in rain, snow, or wet weather.
Store the generator in a well-ventilated area with the fuel tank empty. Fuel should not be stored near the generator.
Empty fuel tank, place the engine switch/fuel valve/choke lever in the OFF position, and restrain the unit from moving before transporting in a vehicle. Provide a plastic sheet or absorbent pad below the generator to catch any drips of fuel or lubricant when transporting.
Generators vibrate in normal use. During and after the use of the generator, inspect the generator as well as extension cords and power supply cords connected to it for damage resulting from vibration. Have damaged items repaired or replaced as necessary. Do not use plugs or cords that show signs of damage such as broken or cracked insulation or damaged blades.
IMPORTANT SAFETY INSTRUCTIONS
For power outages, permanently installed stationary generators are better
suited for providing back-up power to the home. Even a properly connected
portable generator can become overloaded. This mayresult in overheating or
stressing the generator components, possibly leading to generator failure.
Inspect the unit before each use for loose fasteners, fuel leaks, etc. Replace
damaged parts. Use only recommended or equivalent replacement parts and
accessories. Use of any other parts or failure to follow maintenance
instructions may create a risk of shock or injury.
FUEL FILLING INSTRUCTIONS
WARNING
DANGER: RISK OF FIRE AND SERIOUS BURNS.
Never remove fuel cap when unit is running. Shut off engine and allow the unit
to cool at least five minutes. Remove cap slowly.
Select bare ground for fuelling and move at least 10 feet (3m) from fuelling spot before starting the engine. After refuelling, properly tighten fuel cap; wipe off any spilled fuel and check for leakage.
WARNING! If fuel gets spilled on clothes, especially trousers, it is very important to change clothes immediately. Do not rely on evaporation. Flammable quantities of fuel may remain on clothes after a spill for longer than expected.
WARNING! Vibrations can cause an improperlytightened fuel cap to loosen or come off and spill quantities of fuel. In order to reduce the risk of fuel spillage and fire, tighten fuel filler cap by hand as securely as possible.
Before use always make sure that the fuel cap has been properly tightened. Check for fuel leakage while refuelling and during operation. If a fuel leak is suspected, do not start or run the engine until leak is fixed and spilled fuel has been wiped away.
WARNING! The ignition system of your unit produces an electromagnetic field of a very low intensity. This field may interfere with some pacemakers. To reduce the risk of serious or fatal injury, people with a pacemaker fitted should consult their physician and the pacemaker manufacturer before operating this tool.
ADDING OR REMOVING FUEL
Turn the generator off and let it cool for at least five minutes before
removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank.
Only fill or drain fuel outdoors in a well-ventilated area.
DO NOT pump gasoline directly into the generator at the gasoline station. Use an approved container to transfer the fuel to the generator.
DO NOT overfill the fuel tank. Always keep fuel away from sparks, open flames, pilot lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes. WhEN STARTING ThE GENERATOR
DO NOT attempt to start a damaged generator. Make certain that the gas cap, air filter, spark plug, fuel lines and exhaust system are properly in place. Allow spilled fuel to evaporate fully before attempting to start the engine.
Make certain that the generator is resting firmly on level ground.
WhEN OPERATING ThE GENERATOR
DO NOT move or tip the generator during operation.
DO NOT tip the generator or allow fuel or oil to spill.
WhEN TRANSPORTING OR SERVICING ThE
GENERATOR
Make certain that the fuel shutoff valve is in the off position and the fuel
tank is empty. Disconnect the spark plug wire. When storing the generator:
Store away from sparks, open flames, pilot lights, heat and other sources of
ignition.
SPECIFIC SAFETY INSTRUCTIONS
When this generator is used to supply a building wiring system: the generator
must be installed by a qualified electrician and connected to a transfer
switch as a separately derived system in accordance with South African Wiring
Rules. The generator shall be connected through a transfer switch that
switches all conductors other than the equipment grounding conductor. Failure
to isolate the generator from power utility can result in death or injury to
electric utility workers.
Exhaust fumes contains poisonous carbon monoxide, a colourless, odourless gas. Breathing exhaust fumes can cause loss of consciousness and can lead to death. If running in a confined or partially enclosed area, the air may contain a dangerous amount of carbon monoxide.
To keep exhaust fumes from building up, always provide adequate ventilation.
Always use a battery-powered carbon monoxide detector when running the generator. If you begin to feel sick, dizzy, or weak while using the generator, shut it off and get to fresh air immediately. See a doctor.
You may have carbon monoxide poisoning. Place the generator on a flat, stable surface with a
slope of no more than 4°.
Operate in a well-ventilated, well-lit area isolated from working areas to avoid noise interference.
Operating the generator in wet conditions could resultin electrocution. Keep the unit dry.
Keep the generator a minimum of 1m away from all types of combustible material.
Do not operate the generator near hazardous material.
Do not operate the generator at a petrol station.
Do not touch the muffler or cylinder during or immediately after use; they are HOT and will cause burn injury.
Do not connect to a building’s electrical system unless a transfer switch has been properly installed by a qualified electrician.
Do not allow the generator’s fuel tank to overflow when filling. Fill to 25mm below the top neck of the unleaded fuel tank to allow for fuel expansion.
Check the ventilation hole inside the fuel tank cap for debris. Do not block the vent.
Do not smoke when filling the generator with unleaded fuel.
Allow the engine to remain in a shut-down condition for at least five minutes before adding unleaded fuel or oil.
Do not remove the oil dipstick or the fuel tank cap when the engine is running.
Pay close attention to all safety labels located on the generator.
Keep children a minimum of 3m away from the generator at all times.
The unit operates best in temperatures between 5°C and 40°C with a relative humidity of 30~95%.
Operation of the generator at altitudes above 1,000m may require retuning. Consult a qualified service technician.
When using extension lines or mobile distribution networks the total length of lines for a cross section of
1.5mm2 should not exceed 60m; for a cross section of
2.5mm2 this should not exceed 100m.
The generating set must not be connected to other power sources.
Save these instructions. Refer to them frequently anduse them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also.
Rotating parts can entangle hands, feet, hair, clothingand/or accessories. Keep hands and feet away from rotating parts. Tie up long hair and remove jewellery. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.Sparks can result in fire or electrical shock.
When servicing the generator: Disconnect the spark plug wire and place it where it cannot contact the plug. DO NOT check for spark with the plug removed. Use only approved spark plug testers.
GENERAL SAFETY RULES
WARNING
Read all instructions Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mains operated (corded) power tool or battery operated (cordless) power tool.
SAVE ThESE INSTRUCTIONS
-
WORK AREA
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosiveatmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. -
ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of
electric shock. -
PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
b) Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearingprotection used for appropriate conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dustextraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust related hazards. -
POWER TOOL USE AND CARE
a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from intended could result in a hazardous situation. -
SERVICE
a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
COMPONENTS & CONTROLS (FIG.1 & 1A)
- Fuel cap
- Fuel tank
- Oil alert indicator (yellow)
- Engine overload indicator (red)
- Power indicator (green)
- 5V USB outlet x 2
- AC socket (230v)
- AC socket (230v)
- Ground (earth) terminal
- 12V DC outlet (-)
- 12V DC outlet (+)
- DC overload reset
- Engine On/Off switch
- Display meter
- Frame
- Fuel valve
- Air filter connection screw
- Air filter cover
- Recoil starter grip
- Choke lever
UNPACKING
CAUTION
This packaging contains sharp objects. Take care when unpacking. Remove the machine, together with the accessories supplied, from the packaging. Check carefully to ensure that the machine is in good condition and account for all the accessories listed in this manual. Also make sure that all the accessories are complete. If any parts are found to be missing, the machine and its accessories should be returned together in their original packaging to the retailer. Do not throw the packaging away, keep it safe throughout the guarantee period, then recycle if possible, otherwise dispose of it by the proper means. Do not let children play with empty plastic bags due to the risk of suffocation.
PRE-OPERATION ChECK
ChECKING ThE ENGINE OIL
WARNING. Running the generator with insufficient engine oil can cause
serious engine damage. Engine oil should be replaced during regular
maintenance or when the oil level is below the end of the dipstick.
WARNING. Before checking or replacing oil, make sure the engine is fully stopped and the generator is situated on a stable and level surface.
ADDING ENGINE OIL
Engine oil has a major influence on engine performance and service life. For
general, all temperature use, SAE 15W-40 is recommended. Always use a 4-stroke
motor oil. Non-detergent or 2- stroke engine oils will damage the engine and
should not be used.
-
Place the generator on an even surface withthe spark plug side facing up and unscrew the oil filler cap/dipstick (Fig.2).
-
Wipe dipstick clean and re-seat in hole; do not re-thread. Remove dipstick again and check the oil level. The oil level should fall within the level indicator area on the dipstick. If level is low, add engine oil until the fluid level rises to the upper portion of the level indicator area on the dipstick (Fig.2). Replace and secure the oil cap/dipstick and return the generator to the stand position.
ChECKING/ADDING FUEL
- Remove the fuel cap (Fig.3).
- Remove and clean the fuel filter (Fig.4).
- Fill with unleaded petrol. The fuel tank should not be filled above the top of the fuel filter (Fig.5). Replace and secure the fuel cap. Never use old, stale, or contaminated unleaded fuel, and do not use an oil/fuel mixture. Do not allow dirt or water into the fuel tank.
UNDERSTANDING ThE CONTROL PANEL (FIG.6)
- The display meter shows the power output of the generator.
- Engine switch. When the engine switch is in the STOP position the engine will not run.
- DC circuit breaker. The circuit breaker is provided to protect the generator against electrical overload.
- DC socket. Your generator has a 12V, 8.3A DC socket for charging lead acid batteries.
- Ground (earth) terminal. (See location & grounding)
- The Oil alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase can fall below a safe limit, the Oil Alert indicator light comes on and the Oil Alert system automatically will stop the engine (the engine switch will remain in the ON position). If the engine stops or the Oil Alert indicator light comes on when you pull the starter grip, check the engine oil level.
- AC power indicator light (green). It indicates that the generator is producing electrical power at the sockets.
- If the generator is overloaded (in excess of 2600W), or if there is a short circuit in a connected appliance, the engine overload indicator light (red) will go ON. The engine overload indicator light (red) will stay ON, and after several seconds, current to the connected appliance(s) will shut off, and the power indicator light (green) will go OFF.
- 2 x 5V USB sockets. Power your smartphone, tablet, laptop etc.
- AC sockets which supply rated output
LOCATION AND GROUNDING
Before using this generator it must be prepared correctly before use. Locate the generator on firm level ground away from buildings or other structures ensuring that the exhaust is not obstructed. Your generator must be properly connected to an appropriate ground to help prevent electric shock.
WARNING. Failure to properly ground the generator can result in electric shock.
A ground terminal connected to the frame of the generator has been provided on the power panel. For remote grounding, connect of a length of heavy gauge (12 AWG minimum) copper wire between the generator ground terminal and a copper rod driven into the ground. We strongly recommend that you consult with a qualified electrician to ensure compliance with local electrical codes.
OPERATION
STARTING ThE GENERATOR
CAUTION
Always check the oil level before starting the engine.
Before starting the engine make sure that all the electrical loads are disconnected from the generator AC outlet socket
-
Turn the fuel valve to the ON position (Fig.7)
-
Turn the engine switch to the ON (I) position (Fig.8).
-
Set the choke lever to the CLOSED position (Fig.9).
-
Hold down the generator firmly with one hand on the frame. With the other hand grip the recoil starter cord handle (Fig.10) and pull and return the rope gently 3-4 times to let the engine breath in the fuel mixture from the carburetor. Pull the cord sharply. Continue this procedure until the engine starts.
CAUTION. Avoid damaging the plastic case of the crankshaft while pulling the rope. Always return the recoil starter cord handle slowly. -
When the engine has been successfully started and is running smoothly set the choke lever to the OPEN position (Fig.11)
WARNING. Before connecting any electrical load tothe generator ensure that the load does not exceed the maximum load as stated on the rating plate.
Ensure that the mains supply lead is long enough to reach the generator without any strain. When the generator engine has been successfully started and is running smoothly connect the electrical load to the generators AC output socket.
Warning! DC power and AC power can be used at the same time but DO NOT exceed the maximum power output, as shown on the rating plate.
STOPPING ThE GENERATOR
WARNING
In case of emergency, the easiest way to stop the generator is to directly put engine switch to OFF position. Avoid doing so in non-emergency circumstances as it carries the risk of damaging the generator.
- Before stopping the engine make sure that all the electrical loads are disconnected from the generator AC outlet socket.
- Switch off the engine by putting the engine switch in the OFF position (Fig.12).
- When the generator engine has stopped and before storage, turn the fuel valve lever to the OFF position (Fig.13 ).
NOTE. After disconnecting all loads, leave the generator running for another 1-2 minutes before shutting it down. Then switch off the engine switch and the fuel valve. Switching off the engine with loads attached may damage the unit and cause difficulty starting the generator next time it is used.
DC BATTERY ChARGING FUNCTION
This function is applicable to 12V battery charging only.
Disconnect the leads from the battery.
Loosen the vents on the battery.
Make sure the battery fluid level is correct
Using a hydrometer measure the specific gravity of the battery fluid and calculate the charging time in accordance with the table shown.
Attach the 12v charging leads to the battery observing correct polarity (Red =
- Positive) (black = – Negative).
Connect the 12v charger lead to the connection points on the generator, Fig 14, and secure in place by turning the screws. Make sure the positive and negative leads are connected correctly observing correct polarity.
The specific gravity for the fully charged battery shall
be within 1.26 to 1.28. It is advisable to check the
specific gravity every hour.
The DC circuit breaker turns off automatically if the
current exceeds the rated flow during battery
charging. To restart the battery charging process
press the circuit breaker button to ON, Fig.15.
OVERLOAD PROTECTION (FIG 16)
Under normal working conditions the (Green) output indicator light will be
illuminated. If the generator is overloaded or if there is a malfunction or a
short circuit in a connected appliance, the (Green) output indicator will
extinguish and the (Red) overload indicator light illuminates and the power to
the connected appliance will be disconnected.
If the (Red) overload indicator light illuminates stop the generator and investigate the cause. Before connecting an appliance to the generator,check that it is in good order, and that its electrical rating does not exceed that of the generator. Then connect the power cord of the appliance, and start the engine.
When an electric motor is started, both the (Red) overload indicator and the (Green) output indicator will illuminate simultaneously. This is normal, the (Red) over- load indicator extinguishes after about four (4) seconds. If the (Red) overload indicator remains illuminated, consult your generator dealer.
Caution: Substantial overloading that continuously illuminates the (Red) overload indicator may damage the generator. If the (Red) overload indicator light and the (Green) output indicator illuminate at the same time when engine starts and the (Red) overload indicator remains illuminated after the (Green) output indicator extinguishes, please contact your supplier.
Note : For equipment with an inductive load (more power will be required at initial start). Under these conditions it is normal for both the (Red) overload indicator and the (Green) output indicator will illuminate simultaneously for a short period about four (4) seconds. After the appliance starts, the (Red) overload indicator extinguishes and the (Green) output indicator will remain illuminate.
MAINTENANCE
GENERAL MAINTENANCE
Keep the generator in a clean and dry environment where it is not exposed to
dust, dirt, moisture, or corrosive vapours.
Do not allow the cooling air slots in the generator to become clogged with foreign material such as leaves, snow, etc.
Do not use a garden hose to clean the generator. Water entering the fuel system or other internal parts of the unit can cause problems that will decrease the life of the generator.
To clean the unit:
- Use a soft bristle brush and/or vacuum cleaner to loosen and remove dirt and debris.
- Clean air vents with low pressure air that doesnot exceed 25 psi.
- Wipe the exterior surfaces of the generator with a damp cloth.
ENGINE OIL REPLACEMENT
Initial oil change: After the first 20 hours of operation.
Thereafter: Every 50 hours of operation.
- Remove the oil filler cap/dipstick.
- Place a container underneath the oil drainage plug to collect used oil as it drains.
- Unscrew the oil drainage plug and remove.
- Allow oil to drain completely.
- Reinstall the oil drainage plug and tighten securely.
- Refill with oil following the instructions in the Checking/Adding Oil section.
- Reinstall the oil filler cap/dipstick.
Used oil should be disposed of at an approved disposal site. See your local oil retailer for more information.
ChECKING/CLEANING ThE AIR FILTER
For proper performance and long life, keep air filters clean.
- Unscrew the air filter connection screw located at the bottom of the air filter cover. Remove the cover and set aside (Fig.17).
- Remove the filter elements (Fig.18).
- If the filter elements are dirty, clean with warm, soapy water. Rinse and let dry.
- Apply a light coat of engine oil to the elements, then squeeze it out.
- Replace the elements in the air filter unit.
- Replace the air filter cover and tighten the air filter connection screw.
NOTE: Do not run the generator without the air filter. Rapid engine wear will result.
SPARK PLUG MAINTENANCE
The spark plug must be properly gapped and free of deposits in order to ensure
proper engine operation. To check:
-
Remove the spark plug cap (Fig.19 & 20).
-
Clean any dirt from around base of spark plug.
-
Remove spark plug using wrench provided.
-
Inspect spark plug for damage, and clean with a wire brush before reinstalling. If insulator is cracked or chipped, spark plug should be replaced. Make sure electrode gap is 0.60mm0.80mm.
NOTE: If replacing, use the following recommended spark plug: F6TC. -
Screw spark plug back by hand, avoid damaging threads of the cylinder.
-
Put the spark plug back in position and use the spark plug wrench to tighten it. If spark plug is new, use 1/2 turn to compress washerappropriate amount. If reusing old spark plug, use 1/8 to 1/4 turn for proper washer compression.
-
Replace spark plug cap
CLEANING ThE EXhAUST PORT & MUFFLER
Depending on the type of fuel used, the type and amount of oil used, and/or
your operating conditions, the exhaust port and muffler may become blocked
with carbon deposits. If you notice a power loss with your petrol-powered
tool, you may need to remove these deposits to restore performance. We highly
recommend that only qualified service technicians perform this service.
CLEANING ThE FUEL TANK FILTER
- Remove fuel cap and filter (Fig.3).
- Clean the filter, replace if broken.
- Dry the filter and install back on the generator.
DRAINING ThE FUEL TANK
- Turn the engine switch OFF ( O ).
- Close fuel valve.
- Remove the fuel line from the barb by using pliers to loosen the tubing clamp and sliding the fuel line off.
- Install one end of a drain line over the barb, and place the other end in a fuel container large enough to catch the fuel being drained from the tank.
- Open fuel valve.
- When the fuel has drained from the tank, close the fuel valve and reinstall fuel line on barb.
If the generator is not to be used or is to be stored for more than one month the following storage procedure should be carried out. Drain all the fuel from the fuel tank and the carburettor, ensure that all the fuel has been removed. Remove the spark plug and pour approximately one tablespoon full of clean engine oil into the spark plug hole. With the ignition turned OFF gently pull on the recoil starter cord several times. Refit the spark plug and continue to pull the recoil starter cord until the piston is on the compression stroke(when resistance is felt) then stop puling.
Store the generator in a dry well ventilated place under a cover to prevent any dust or debris from accumulating on the generator.
DRAINING ThE CARBURETOR
- Turn off fuel valve, make sure fuel is drained and the tank is empty. Residual gasoline left over a long time will cause difficulty when next starting the engine.
- Position an approved fuel container under the carburetor drain screw to catch fuel; loosen the screw. (Fig.21). Allow fuel to drain completely into container.
- Retighten drain screw.
- After draining the fuel tank and carburetor, start the engine and allow it to run until the unit runs out of fuel. Consult hazardous waste management guidelines in your area for the proper way to dispose of fuel
GENERAL INSPECTION & STORAGE
Regularly check that all the fixing screws are tight. They may vibrate loose
over time.
STORAGE
If the generator is not to be used or is to be stored for more than one month
the following storage procedure should be carried out. Drain all the fuel from
the fuel tank and the carburettor, ensure that all the fuel has been removed.
Remove the spark plug and pour approximately one tablespoon full of clean
engine oil into the spark plug hole. With the ignition turned OFF gently pull
on the recoil starter cord several times. Refit the spark plug and continue to
pull the recoil starter cord until the piston is on the compression stroke
(when resistance is felt) then stop pulling. Store the generator in a dry well
ventilated place under a cover to prevent any dust or debris from accumulating
on the generator.
PLEASE NOTE:
If using for a caravan, motor homeor boat etc refer to the manufacturers
manual regarding connection of a generator. Do NOT connect into a house ring
main circuit.
TROUBLEShOOTING
ENVIRONMENTAL PROTECTION
Information for (private householders) for the environmentally responsible
disposal of Waste Electrical and Electronic Equipment (WEEE)
This symbol on products and or accompanying documents indicates that used and end of life electrical and electronic equipment should not be disposed of in household waste. For the proper disposal, treatment, recovery and recycling, please take these products to designated collection points, where they will be accepted on a free of charge basis. Alternatively, in some countries you may be able to return your products to your retailer upon the purchase of an equivalent new product. Disposing of this product correctly will help to save valuable resources and prevent any potential adverse effects on human health and the environment which could otherwise arise from inappropriate waste disposal and handling. Please contact your local authority for further details of your nearest designated collection point. Penalties may be applicable for incorrect disposal of this waste in accordance with national legislation.
FOR BUSINESS USERS IN THE EUROPEAN UNION.
If you wish to discard electrical and electronic equipment, please contact
your dealer or supplier for further information.
Information on Disposal in other Countries outside the European Union.
This Symbol is only valid in the European Union. If you wish to dispose of
this product, please contact your local authorities or dealer and ask for the
correct method of disposal.
TROUBLESHOOTING
Item| Remark| Pre-operationcheck (daily)| Initial 1 monthor 20 hours| Every 3
monthor 50 hours| Every 6 monthor 100 hours| Every 12 monthor 300 hours
---|---|---|---|---|---|---
Spark plug| Check condition Adjust gap and clean Replace if required| | |
| |
Engine oil| Check oil level| | | | |
Replace| | | | |
Air filter| Clean. Replace if required| | | | |
Fuel filter| Clean fuel cock filter Replace if required| | | | |
Valve clearance| Check and adjust when engine is cold| | | | |
Fuel line| Check fuel hose for cracks or damage. Replace if required| |
| | |
Exhaust system| Check for leakage. Tighten or replace gasket if required.|
| | | |
Check exhaust screen. Clean and replace if required.| | | | |
Carburetor| Check choke operation| | | | |
Cooling system| Check fan damage| | | | |
Starting system| Check recoil starter operation| | | | |
Decarbon- isation| More frequently if necessary| | | | |
Fittings/ Fastenings| Check all fittings and fixtures and tighten if
required| | | | ****|
The figures quoted are emission levels and are not necessarily safe working
levels. Whilst there is a correlation
between the emission and exposure levels, this cannot be used reliably to
determine whether or not the actual level of exposure of the workroom, the
other sources of noise etc. i.e. the number of machines and the adjacent
ocesses and the length of time for which an operator is exposed to the noise.
Also the permissible exposure level can vary from country. This information
however, will enable the user of the machine to make a better evaluation of
the hazard and risk. The supplier recommends the use of ear protection at all
time
TECHNICAL SPECIFICATION
Item | Unit | Measurement |
---|---|---|
AC output voltage | V | 230 |
AC power frequency | Hz | 50 |
Rated AC output | KW | 2.2 |
Max Rated AC output | KW | 2.5 |
Phase | Single | |
Power factor | Cosφ | 1 |
Displacement | cc | 196 |
DC output | V/A | 12/8.3 |
Engine | 4 stroke, OHV | |
Continuous operating time | hrs | 4.5 (100% load) |
Fuel tank capacity | L | 5 |
Fuel type | Unleaded petrol | |
Oil capacity | L | 0.6 |
Oil type | SAE 10W-30 | |
Ignition system | T.C.I | |
Starting system | Recoil starter | |
Spark plug type | F6TC | |
Cooling-down methods | Forced air cooled | |
Sound power level | dB(A) | 96 |
SYMBOLS
The rating plate on your tool may show symbols. These represent important
information about the product or
instructions on its use.
Wear hearing protection.
Wear eye protection.
Wear respiratory protection.
Conforms to relevant safety standards
Read the instruction manual.
Connect the generator to earth using a suitable earth spike
CAUTION: This is a 4 stroke engine. Fill with petrol only. Do not fill with
diesel oil.
Waste electrical products should not be disposed of with household waste.
Please recycle where facilities exist. Check with your Local Authority or
retailer for recycling advice.
CAUTION: Hot exhaust, do not touch
Allow motor to cool before opening the fuel cap. The vapour is extremely
flammable and may ignite on contact with hot surface or flames
EU DECLARATION OF CONFORMITY
-
Product model
-
Name and address of the manufacturer or his authorised representative:
Tel: +351 256 580 930. Email: sat@nuair.pt -
This declaration of conformity is issued under the sole responsibility of the manufacturer.
-
Object of the declaration
Equipment
Brand name
Model/type -
The object of the declaration described above is in conformity with the relevant Union legislation:
2006/42/EC, 2014/30/EU, (EU)2016/1628 & 2017/656/EU, 2000/14/EC & 2005/88/EC (Annex VI) Measured Sound Power Level 88 dB(A), Declared Guaranteed Sound Power Level 96 dB(A) -
References to the relevant harmonised standards used or references to the other technical specifications in relation to which conformity is declared.
EN ISO 8528-13; EN 55012; EN 61000-6-1; EN ISO 3744 -
The person authorized to compile the technical file
Name
Address • Industrial, 560, 4520-114, SMF, Portugal Signed for and on behalf of
**Signed for and on behalf of
Sérgio Fernandes, Technical Manager
05/07/2021**
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