HEYLO 2202900 Infrared Electric Heater Instruction Manual

HEYLO 2202900 Infrared Electric Heater

About this operating manual

This operating manual (hereinafter referred to as the “manual”) will enable you to operate the IRE 3 heat-er (hereinafter referred to as the “device”) safely. The manual describes the device manufactured by HEYLO GmbH (hereinafter referred to as HEYLO).

• Please read the manual carefully.
• Follow all safety instructions.

The purpose of this manual.

The manual serves the company operating the de-vice and all the staff who use it as a guide and refer-ence book on the operation and technical aspects of the device.
The technical data on settings, maintenance and the electrical features have been prepared for special-ists who are specially authorized for these areas of responsibility. Unauthorized persons may not carry out the work specified here.

Keep the manual safe and at hand at all times

The manual must always be kept where the machine is located. The company operating the device must make the instructions available to the technical staff and all the operators of the device throughout the service life of the device.

Symbols and definitions used

This section explains the symbols used in this man-ual.

Instructions
The safety instructions in this manual contain the following elements:

DANGER

Warning indicating an immediate danger for people
This safety instruction warns of a directly hazard-ous situation that can lead to serious injury or death.

WARNING

Warning indicating a potential danger for people.
This safety instruction warns of a possibly hazard-ous situation that can lead to serious injury or death.

CAUTION

Warning indicating a potential danger for people.
This safety instruction warns of a possibly hazard-ous situation that may lead to minor to moderate injuries.

Attention

Warning of possible damage to property.
This safety instruction warns of damage to machin-ery.

A safety instruction coonsts of (in addition to the symbol and the signal word):

• Signal word
• type and source of the hazard
• Effects
• Escape (= measures to escape from the danger)

Example

Electric shock arising from high voltage (type and source of hazard)
Death from electric shock! (effects)

• a) Wait four minutes before starting work on the motor connections! (measures)

Important or helpful instructions, information and tips have the following structure:

NOTICE

Information
User tips and useful information that help you to make optimal use of the device’s functions are listed below this symbol.

Mandatory symbols
The manual uses the following mandatory symbols.

This symbol indicates instructions and may signal prohibitions.

Tab. 3: Mandatory symbols

Markings in the text

• Listings are indicated by an indent mark (–).
• Text that is highlighted in this way, highlights references and hyperlinks that refer to related topics, internet addresses, and other related in-formation.
• Text that is in bold refers to emphases or sub-headings.
• Menu items, tabs, buttons, and softkey buttons are set inside angle brackets <…> such as .
• Sequences are set in angle brackets <…> such as <login/semi-automatic/start>.
• Keys or indicator lights on a keyboard or control panel are enclosed in square brackets, for ex-ample [Start].
• Text marked this way SPS indicates a cross-reference to the glossary together with a defini-tion.

Action instructions
As a rule, action instructions have the following structure:

Conditions that are necessary in order for the action to be carried out may also be referred to here.

• a) These are followed by operating steps
• b) Another operating step
  • Partial result after one operating step
• c) Another operating step

Overall result of an action instructions

Warranty

The General Business Terms and Conditions of HEYLO GmbH apply. The statutory warranty period for defects is 12 months for commercial clients and 24 months for private buyers, from the date of pur-chase. Improper use shall void all warranty.

Contact to HEYLO GmbH

If you have any questions about the device, please get in touch with your sales partner.
We will also gladly provide information ourselves. Please get in touch with HEYLO GmbH by mail, e-mail or phone, or submit a query form through our website, quoting:

• Your name and address,
• contact person at your company,
• Data printed on type plate: type, serial no. and year of manufacture

Address: HEYLO GmbH Im Finigen 9 28832 Achim
Phone: +49 (0) 4202 / 97 55 0
Fax: +49 (0) 4202 / 97 55 97
E-mail: [email protected]
Internet: http://www.heylo.de

Safety

The device has been designed and manufactured according to best engineering practice and conforms to all relevant safety rules. However, incorrect op- eration can pose a risk to life and limb of the opera-tor or third parties, and/or cause damage to the de-vice and other property.
Only use the device:

• for the purpose for which it is intended,
• when it is in proper working order.

Following a malfunction that might affect the safety of the device, do not restart the device until you have ensured yourself that the malfunction has been fully eliminated.
Persons who install, operate, service or clean the device must be aware of the hazards that may arise from electrically powered equipment in environments with a high air humidity, and must have read and understood this operating manual.

Avoiding hazardous situations
The following instructions apply to all work on or with the device:

• A complete and legible copy of this operating manual must be kept at hand, near the place where the device is used.
• The device must only be used for its intended purpose.
• The device must be kept in proper working or-der. Before using the device, its condition must be checked.
• All relevant statutory accident prevention regula-tions and other applicable safety rules must be strictly adhered to.
• Keep the device away from children. Children must be prevented from accessing the device while in operation.
• Certain components of the device can become very hot and pose a burn hazard. Particular cau-tion is required at places where children or vul-nerable persons are present.

Information on electrical equipment
The following rules apply to all work on the electrical equipment of the device:

• The device is electrically powered. There is a risk of fatal injury from incorrect installation of the electrical system or from a failure of the insula-tion during operation.
• All work on the electrical equipment must be car-ried out by a qualified electrician. Always keep switch boxes closed.
• The power supply from the electrical mains is disconnected when the main switch is switched off.
• After completion of any work on the device, en-sure that all safety devices work properly.
• Do not make unauthorised modifications to the device.

Instructions for transport and installation

The following rules apply to the transport and instal-lation of the device:

• Switch off the device, pull out the plug and allow the device to cool down before lifting or moving it.
• Do not position the device right below a wall socket.

Instructions for operation

For the operation of the device, observe the follow-ing general rules:

• The device must only be operated by persons who have been properly instructed in its opera-tion.

• Do not modify, dismantle or disable safety de-vices. The safety devices must be inspected at regular intervals.

• All guards, covers and hoods must be correctly installed.

• Do not make structural modifications to the de-vice.

• Do not operate the device if its power cord is de-fective.

• Never pull the plug by the power cord.
  Never touch the plug with wet or damp hands.

• Children aged 8 or over and persons with re-duced physical, sensory or mental capabilities, lack of experience or knowledge may only use this device if they are supervised or have been instructed on how to use the device safely and understand the dangers. Children must not play with the device.

Maintenance and troubleshooting

The following rules apply to all work in connection with maintenance and troubleshooting:

• Maintenance and troubleshooting tasks must be performed by suitably qualified persons only.
• Before commencing work, allow the device to cool down.
• Shut down the device and disconnect it from the power socket.

Notes on fire protection
Take the following precautions:

• WARNING! To prevent overheating, never cover the device.
• Keep the protective grille unobstructed and free of dirt. Reduced air flow can lead to overheating of the device. Do not operate the device near curtains or other objects that might come into contact with the heating rods or might block its air inlet.
• Do not operate the device near open fires or other heat sources.
• Do not operate or store the device in aggressive atmospheres, or areas where there might be combustible gases, gas-air or dust-air mixtures.
• Do not use in areas where the device can suck in flammable small parts such as wood shavings or straw.

Operating conditions

The device is designed for indoor use, on construc-tion sites, in garages and in storage spaces / rooms. The device operates efficiently:

• within the specified temperature and humidity range, see Technical details [ 24]
• In enclosed rooms
• if there are no objects between the device and the item to be heated

Inadmissible operating conditions can impair the operational safety and the performance of the de-vice. Inadmissible operating conditions must there-fore be avoided at all times.

Place of installation
For the installation of the device, observe the follow-ing general rules:

• The device is a heater devised for operation in closed rooms.

• The device must not be used in rooms and envi-ronments with explosive atmospheres, combus-tible liquids or gases.

• Do not use the device outdoors in damp weath-er, in bathrooms or in other damp environments.

• The device must never be operated in the im-mediate vicinity of bathtubs, showers, wash ba-sins or swimming pools.

• The floors and ceilings at the place of installation must be fire retardant.

• Ensure an adequate safety clearance to flam-mable objects such as furniture, curtains.

• The device must not be covered with textiles (e.g. curtains) or other objects.

• Place the device in an upright position and en-sure that it cannot topple over.

• Connect the device to a power mains with a voltage that corresponds to the one specified on the type plate.

• Only use extension cords that meet the perfor-mance data on the type plate, as there is other-wise a risk of overload.
  Keep extension cables as short as possible and only ever use them when they are fully extend-ed.

• Connect the device to a power socket that is earthed or protected by an integrated RC circuit breaker.

• Only ever operate one device from one socket to prevent overloading.

• Do not switch the device on automatically with a timer or similar device.

• During operation, monitor the device and keep children and pets at a safe distance.

Handling
The following rules apply to handling the device:

• Handle the device with care. Do not drop or throw the device, and do not transport while un-secured.
• Use only original spare parts or parts approved by the manufacturer.
• The device must not be operated by persons under the influence of alcohol, drugs or medica-tion.

Personal protective equipment

Personal protective equipment serves to protect staff against any hazards that could affect their safety or health at work.
The Following personal protective equipment must be worn during transport and installation:

• Protective gloves to prevent hands becoming crushed or trapped
• Safety footwear to prevent injury from impact or tripping

Product description

The device is a lightweight, portable unit that pro-duces radiation heat. The device is suitable for spot heating (e.g. of machines or workplaces) and for heating enclosed spaces (e.g. warehouses, work-shops, construction sites, greenhouses).

Identification

The device can be clearly identified by means of the rating plate on the rear of the device housing.

Type plate

The type plate contains the following information:

• Model
• Type number
• Electrical connection data
• Serial number

General description

The device is a compact and portable unit that pro-duces radiation heat.
The device must only be operated:

• for the purpose for which it is intended
• in compliance with the safety instructions in chapter Safety [ 17]

Assembly, scope of delivery and accessories

The scope of delivery includes:

• Heater
• Operating manual

Mode of operation
The device is a radiation heater equipped with three infrared heating rods. The infrared heating rods pro-vide uniform radiation heat.
The heating output of the device is controlled by means of two device switches.
The infrared heating rods are protected by a protec-tive grille to prevent direct contact with flammable materials.

See also

• Intended use [ 20]

Intended use

The device is designed to produce radiation heat by means of infrared heating rods. The radiation heat is suitable for spot heating and for heating large, poorly insulated indoor spaces.
Intended use also includes compliance with the op-erating conditions (see Operating conditions [ 18]).
Any use other than the specified is deemed improp-er. Improper use shall void all warranty cover.

See also

• Technical details [ 24]

Improper use

Any user other than for radiation heating is prohibit-ed. Improper use can lead to danger.

• Improper use includes interference with safety-relevant components of the device.
• Improper use includes further operation of the device under inadmissible operating conditions and insufficient maintenance .

Foreseeable improper use
The following types of misuse can be envisaged:

• Operation while ignoring prescribed safety clear-ances
• operation while ignoring applicable operating conditions

Safety devices

If safety devices are not installed properly or config-ured incorrectly, there is a risk of injury. Do not modify, dismantle or disable safety devices. All safe-ty devices must be freely accessible at all times.
Familiarize yourself with all the safety devices; this way personal injury and/or damage to property can be prevented or minimized.
The device is equipped with a tilt switch. The tilt switch automatically switches off the device, if it has toppled over. When the device is again brought into an upright position, it is automatically switched on.

Operating and display elements

The device is operated solely with the two device switches on the front of the heater.

The heater can be set to the following heat output levels:

• Switch on 800 W switch: Heating at output level 1, 800 W.
• Switch on 1600 W switch: Heating at output level 2, 1600 W.
• Switch on both 800 W and 1600 W switches: Heating at output level 3, 2400 W.

Transport and commissioning

The device has been assembled, configured and tested at the factory.

DANGER

Danger to life from electric shock
Touching live parts can be fatal.

• a) To move the heater to another location, switch it off at the device switches and disconnect the power plug.
• b) Never pull the device by the mains plug and always carry it using the carry handle.

CAUTION

Risk of injury from burns on hot surfaces
During operation, the protective grille might become hot, causing burns. Particular caution is required at places where children or persons with a physical, sensory or mental disability are present.

• a) Wear protective gloves.
• b) If children or persons with a physical, sensory or mental disability are present near the device, supervise them closely.

Unpacking

• a) Open the packaging at the top.

• b) Check the delivery for completeness.
  Report any transport damage or incomplete de-livery to your dealer.

• c) Dispose of the packaging according to the ap-plicable statutory regulations.

• d) Make sure that the power cord is not damaged.

Installing device
Mount the device heat on the housing base. The necessary parts and screws are included in the packaging and must be mounted prior to switching on the device for the first time.

• a) Secure the feet to the housing, using the sup-plied screws.
• b) Place the end caps on the feet.

Installing device on site
When installing the device, please observe the fol-lowing:

• transport the device using the carry handle.
• for best performance, the device should be op-erated in closed rooms.
• There should be no objects between the device and the item to be heated.
• Keep the device away from loose objects, includ-ing curtains, etc.
• The device must be in a stable position so that it cannot topple over or roll away during operation.

Connection

• a) To connect up the device, insert the mains plug into a suitable socket.
• b) Strictly adhere to all instructions in the Operat-ing conditions [ 18] are adhered to.

Device operation and control

DANGER

Danger to life from electric shock
Touching live parts can be fatal.

• a) To move the heater to another location, switch it off at the device switches and disconnect the power plug.
• b) Never pull the device by the mains plug and always carry it using the carry handle.

CAUTION

Risk of injury from burns on hot surfaces
During operation, the protective grille might become hot, causing burns. Particular caution is required at places where children or persons with a physical, sensory or mental disability are present.

• a) Wear protective gloves.
• b) If children or persons with a physical, sensory or mental disability are present near the device, supervise them closely.

Prior to switching on

• a) Ensure that the device is in a stable, upright po-sition. Do not place the device on a wet surface. WARNING! The device must only be operat-ed with properly attached feet.
• b) Make sure that the power cord is not damaged.
• c) Make sure that the device is connected to a power socket with the correct voltage and pro-tection (seeTechnical details [ 24]).
• d) Strictly adhere to all instructions in the Operat-ing conditions [ 18] are adhered to.

Switching device on

• a) Set the heater to the desired output level by pressing one or both device switches (see also Operating and display elements [ 20]).
  • The device runs at the selected heat output level.
  • You have now switched on the device.

Switching device off

• a) Switch one or both device switches off.
  • Let the device cool down.
  • You have now switched off the device.

Faults

For troubleshooting, observe the following general rules:

• all work must be carried out by trained and au-thorised technicians.
• During the statutory warranty period, all work on the device must be carried out by the manufac-turer or by persons authorised by the manufac-turer.
• a) Let the device cool down.
• b) Wear suitable protective clothing.
• c) Before restarting the device, install all safety devices as attached at the factory.
• d) Check that the safety devices are working properly.
• e) After completion of the work, remove all tools and objects from the working area around the device.

Safety instructions for troubleshooting

Danger to life from electric shock
Touching live parts can be fatal.

• a) Before carrying out any work on electrical components, disconnect the power plug from the socket.

CAUTION

Danger due to missing guards
Missing safety covers can lead to injuries.

• a) Before switching on the device, install all guards that may have been removed for trou-bleshooting.
• b) Before switching on the device, check all safety devices.

Restarting after an unscheduled downtime

Power failure
After a power failure, the device remains switched on.

Malfunctions during operation

To identify and eliminate problems, refer to the trou-bleshooting table below:

–   Check the power cable and the mains connection.

–   Contact the HEYLO service de- partment.

Heating element defective

Contact the HEYLO service depart- ment.

Incorrect device position

Place the device in an upright posi- tion on a level surface.

Cleaning and maintenance

For cleaning and maintenance, observe the follow-ing general safety rules:

All work must be carried out by trained and authorised technicians.

• a) Switch off the device before starting work and disconnect the power plug.
• b) Let the device cool down.
• c) Wear suitable personal protective equipment.
• d) Before restarting the device, install all safety devices as attached at the factory.
• e) Check that the safety devices are working properly.
• f) After completion of the work, remove all tools and objects from the working area around the device.

DANGER

Danger to life due to electric shock Touching electrically live parts can be fatal.

• a) Switch off the device and pull out the mains plug.

CAUTION

Risk of injury from burns on hot surfaces
During operation, the protective grille might become hot, causing burns.

• a) Before starting work on the device, let it cool down.
• b) Wear protective gloves.

Checking and cleaning the device

The cleaning intervals for the device depend on the actual operating conditions. Check and clean the device regularly.

NOTICE

Suitable cleaning products
Suitable cleaning products for your device are available from your dealer or directly from HEYLO.

• Depending on where the device is used, dust and dirt can affect the performance of the de-vice. The intervals between cleaning may need to be reduced.
• the electrical system must be checked regularly for signs of damage.

Switching device off

• a) Switch off the device with the device switches.
  • Let the device cool down.

Cleaning device

• a) Clean the device with compressed air, a vacu-um cleaner or with a damp cloth.
  CAUTION! Never clean the device with a high-pressure cleaner.

• b) Clean the electrical components with com-pressed air.
  CAUTION! Electrical components must never come into contact with water or chemical cleaning agents.

• c) Wait until all the components that have been wiped are dry.

  • The device is cleaned.

Wear and spare parts

Spare parts must meet the technical requirements specified by HEYLO. HEYLO original spare parts must meet stringent requirements.
HEYLO assumes no warranty for damage caused by the use of spare parts from other manufacturers.
To order wear and spare parts, please contact your dealer or HEYLO directly, providing the following information:

• Device type
• Product number
• Serial number

See also

• Contact to HEYLO GmbH [ 17]

Customer service by the manufacturer

HEYLO recommends taking out a maintenance con-tract with the HEYLO Service Department.

See also

• Contact to HEYLO GmbH [ 17]

Repairs

This section describes which repair tasks can be performed by whom.

Repair by manufacturer

NOTICE

During the warranty period, all repairs must be per-formed by persons authorised by the manufacturer.

For repair by HEYLO, please download the repair request form from the “Service” section of the HEYLO website.
Repair by device owner
After the warranty period has elapsed, certain repair can be carried out by the device owner, provided he or she has the necessary skills. HEYLO shall not be liable for damage caused by such repairs.
If you have any questions about repairs, contact the HEYLO service department or your dealer.

See also

• Contact to HEYLO GmbH [ 17]

Decommissioning, storage and disposal

The following principles apply for the decommission-ing, storage and disposal of the device:

• All work must be carried out by trained and authorised technicians.

DANGER

Danger to life due to electric shock
Touching electrically live parts can be fatal.

• a) Switch off the device and pull out the mains plug.

Decommissioning

• a) Switch off the device.
• b) Disconnect the power plug.
• c) Let the device cool down.
• d) Clean the device (see Checking and cleaning the device [ 23]).
  • You have now taken the device permanently out of service.

Storing the device
Store the device dry and free of frost.

See also

• Technical details [ 24]

Disposal

The device is primarily made of recyclable materials. It does not represent any danger to the operator and the environment when handled properly. However, operation of the device may lead to the generation of waste and waste water containing harmful and/or environmentally hazardous substances (air filters and condensate). These materials must be disposed of properly according to the statutory regulations.
The individual components of the device (e.g. pumps, metal components, etc.) must be taken to a qualified disposal and recycling company. Commis-sion a qualified, specialist company to dispose of and recycle the device.

See also

• Contact to HEYLO GmbH [ 17]

Technical details

495

Weight [kg]| 7.6
Operating temperature [°C]| +5 to +40
Storage temperature [°C]| +1 to +35
Nominal heating output [kW]| 0.8 / 1.6 / 2.4
Power connection [V/Hz]| 1N

230+PE/50

Current consumption [A]| 10.5
Fuse protection [A]| 16
Protection category| IP20

Supplementary documents

Declaration of conformity

For device series: Heater
Type: IRE 3

HEYLO GmbH, of Im Finigen 9, 28832 Achim, Ger-many, hereby declares that the design and construc-tion of the equipment described in this document in the version provided by us comply with the funda-mental health and safety requirements specified in Directive 2006/42/EC, Annex I.

Applicable European Directives:

• Machinery Directive 2006/42/EC
• Low Voltage Directive 2014/35/EC
• EMC Directive 2014/30/EC

Unauthorised modifications to the equipment shall void this Declaration of Conformity.

Applied standards:
EN 62233:2008
DIN EN IEC 61000-3-2:2019-12
DIN EN 61000-3-3:2020-07
DIN EN 55014-1:2018-08
EN 55014-2:2015
EN 60335-1:2012/A11:2014
DIN EN 60335-2-30:2021-05

Do you have any questions? We are happy to help you!

HEYLO Customer Service – Technical Support and Service

Tel. +49 (0) 42 02 – 97 55 15
Fax +49 (0) 42 02 – 97 55 97
E-Mail: [email protected]

HEYLO GmbH Im Finigen 9 28832 Achim
[email protected]
www.heylo.de

References

• Heylo | Dantherm Group

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