PHILIPS Pacific LED gen5 Luminaires User Manual
- June 8, 2024
- Philips
Table of Contents
Pacific LED gen5
Product declaration
LIFE CYCLE ASSESSMENT REPORT
as per ISO 14021, based on ISO 14040/14044
Pacific LED gen5 is an innovative and best-in-class LED waterproof luminaire that is praised for its optimal performance. It meets the demanding requirements of contemporary and harsh industries. It is a very robust, compact and reliable luminaire with excellent quality of light. With a high degree of mechanical (IK08), water and dust protection (IP66), combined with proven chemical resistance, the Pacific LED gen5 can perfectly withstand the harsh conditions of the automotive, food and heavy industries. But it also performs well in parking garages and warehouses.
Pacific LED gen5 luminaires provide superior, artefact free light quality and homogeneous light, offered with multiple optics and broad range of light outputs (up to 15,000 lm). This ensures more flexibility in optimized light scheme planning. They are also designed with a circular approach, which means these fully serviceable luminaires can be upgraded to extend their overall lifecycle.
The luminaires stand out because of their quick and easy installation that
facilitates through wiring and various connection and mounting options. But
also, because of their attractive TCO, energy efficiency, and ease of
maintenance – with minimum of disruption to operations in demanding
applications.
To make the Pacific LED gen5 even more complete, system integration with
Interact Industry opens up additional opportunities for optimized efficiency,
energy savings, improved light management, productivity, and safety. Making it
future proof in every aspect.
Product
Product family description
Family’s technical features include:
- Highly energy efficient and long lifetime: up to 160 lm/W and lifetime up to 100,000 hrs L80.
- Wide application coverage with extensive lumen output (up to 15000 lumen) and optics choice, combined with high quality chemical-resistant materials.
- Robust and compact product architecture, with high water and dust protection (IP66), combined with a high degree of mechanical protection (IK08).
- High uniformity, glare control and artefact-free light distributions.
- Hassle-free installation and maintenance.
Product family range
The Pacific LED gen5 family includes 1500 products configurations, the
assembly of the products is implemented on manufacturing site of Signify
Poland sp. z o.o. (Kętrzyn, Poland). Manufacturing site of the product has
achieved carbon neutrality as of 2019. The EPD does not present the assessment
of the impacts of the whole range, and focused on representation through the
most probable worst case scenario rather than through average impacts with
assessment of deviations. This approach is based on the Signify developed EPD
framework.
Representative product
Pacific LED gen5 WT490C LED150S/840 PSD WB ELD3 PI7 L1800 is chosen as a
representative product for the family as the luminaire with the highest power
consumption over the lifetime, with inclusion of an emergency power supply
module. Based on multiple LCA studied of the LED based luminaires, it is
defined that the use stage (and electricity consumption in particular) tends
to contribute the majority of the lifecycle impacts. Thus, a product with the
largest power consumption over the lifetime in the family is most likely to
have largest impacts, and thus present a worst case. That choice of a product
aligns with pessimistic assumptions and precautionary principle in view of the
task to represent other products in the family. This approach is based on the
Signify developed EPD framework.
Product application
The luminaires of the family are designed for a broad range of applications
such as parking garages, cold storage facilities, industrial halls,
manufacturing facilities (sensitive as well as discrete processing)
Technical Data
The system comprises a set of modules that are the key building blocks for a
luminaire. A typical application has the following technical features:
- 1x PC tube – housing
- 2x PC end caps + 1x cable gland
- 1x metal gear tray, containing
- 1x Xitanium driver
- LED boards (6x2ft)
- 1x Trustsight Emergency module and batteries
- internal connectors
- cables (wiring)
- metal brackets and fasteners
Delivery status
Product weight: 4,41 kg (including 0,62 kg packaging), dimensions of the
packed product:
1970mm110mm80mm
Driver:
| i. | Type | Xitanium 100W 0.25-0.7A 220V TD16 230V |
|---|---|---|
| ii. | Failure rate (max % @lifetime) | 10% |
| iii. | Dimensions, mm | 360 x 30 x 16 |
LED board
| i. | Type | LBA SlimS 2ft 1700lm 840 H9 D |
|---|---|---|
| ii. | Dimension board, mm | 560 x 20 |
| iii. | Amount of PCBA per luminaire | 6 |
| iv. | Number of LEDs per PCBA | 36 |
Constructional data
| Name | Value | Unit |
|---|---|---|
| Dimensions | 1810x96x80 | Mmmmmm |
| Luminous flux | 15000 | lm |
| Luminous efficacy | 149 | Lm/W |
| Radiation angle | 120 | Deg |
| Colour temperature | 4000 | K |
Base materials/Ancillary materials
| Materials | Mass, kg |
|---|---|
| Plastics / PC (Polycarbonate) | 1,148 |
| Metals / Steel Painted | 1,13 |
| Packaging / Paper | 0,61 |
| Metals / Steel | 0,57 |
| Electric Comp’s / Electronic ballasts with connectors | 0,34 |
| Electric Comp’s / PCBA without cables | 0,20 |
| Batteries / Lithium-ion | 0,20 |
| Electric Comp’s / Cables PVC | 0,06 |
| Metals / Stainless Steel | 0,06 |
| Electric Comp’s / Connectors | 0,05 |
| LEDs/ LEDs (general) | 0,02 |
| Plastic / PVC flexible | 0,01 |
| Packaging / Labels , ink, adhesives | 0,01 |
| Plastic / Silicone | 0,01 |
| Product weight (including packaging): | 4,41 kg |
Manufacturing
Complete luminaire is assembled in Ketrzyn, Poland. Mechanical parts are
supplied from Poland (metal parts, gear trays) and Hungary (PC tube, end
caps), drivers and LED boards are supplied from Pila, Poland, Batteries of the
emergency module are supplied from China.
Product processing/Installation
Product can be mounted on the ceiling or on the wall.
Packaging
0,62 kg, including cardboard box, paper-printed instructions, and plastic
wrapping.
Condition of use
Luminaire is designed for indoor use, outdoor can be installed only under the
canopy. Luminaire can be exposed to chemical substances (e.g. sensitive
processing like food, pharma, automotive-tires), but can also be applied in
discrete manufacturing thanks to its “clean” and compact design, which does
not contain any loose parts. Indoor condition – temperatures from – 25 C deg
up to 45 C deg. Applications may apply dimming or lighting controls (InterAct)
to allow further energy savings. Product is used in the European market
context and assumed to use average European electricity mix.
Environment and health during use
The product is compliant with CE, European ENEC certificate, ROHS directive,
REACH regulation, EMC compliancy.
Reference service life
The RSL is established as 75 000 hours operation, the equivalent of 18,75
years operation in a manufacturing sites application (4000 hours per year).
End of life
In the European Union, luminaires fall within the scope of the WEEE directive.
Efforts are made to improve collection, reuse and recycling of the product
mainly via collective Collection & Recycling Service Organizations (CRSOs). In
the end of life, the luminaire is 85% collected and disassembled. The
collected parts are disassembled and steel, aluminium, glass, electronic
parts, and cables are sent to recycling. Batteries are collected and sent to
treatment. The quantitative assessments are based on a material split and
respective recycling rates. Non-collected and nonrecycled after disassembly
content is disposed to the municipal waste stream where it undergoes
separation, preparation and treatment according to the average European
statistics. Waste generated in installation and parts replacement are 100%
collected and sent to respective treatment.
Extraordinary effects
- Fire: effects of fire can lead to emissions of PBDD/F (brominated compounds).
- Water: no known impacts on the environment following unforeseeable influence of water, e.g. flooding.
- Mechanical destruction: no known impacts on the environment following unforeseeable mechanical destruction.
Calculation rules
Declared unit
| Declared product | Value | Declared unit |
|---|---|---|
| WT490C LED150S/840 PSD WB ELD3 PI7 L1800 | Unit | 1 piece |
The declared unit is a luminaire with aluminium housing, 1 driver, 6 LED boards, emergency module, cables, and other plastic, and metal constructive components totalling a weight of 3 788 grams excluding packaging, providing a luminous flux of 15 000 lm, including luminaire losses. The luminaire, provides sufficient light for a typical office application, operated in a European context for 75 000 hours.
System boundary
Cradle to gate with options
Modules A1-A3 include: raw material extraction, processing, energy and
materials and manufacture of modules and packaging. The following scenarios
are also included:
- Transport to installation (A4);
- Disposal of packaging materials (A5);
- Replacement of driver, LED boards, the PC tube and the metal bracket (10% rate) (B4);
- Operational energy use (B6);
- Transport to end of life (C2);
- Waste processing (C3);
- Final disposal for WEEE fraction not recycled (C4).
Benefits and loads beyond system boundary:
Recycling of cardboard packaging, electronics, cables, aluminium, steel
elements of luminaire. (D)
Estimates and assumptions
Background data are used for suppliers’ specific processes. Foreground data
are used for the assembly of the lighting unit in regards to the components of
the luminaire (system). When necessary, generic data was generated based on
averaging the data of multiple products of the same category. Data on
collection and recycling are based on data of the generic European statistics.
The end of life scenario assumes recycling of the separated materials, but
does not include energy recovery from incineration of the waste.
Representation of the family is assumed on the worst case scenario with
largest power consumption over the lifetime, and is not compliant with
EN15804+A1.
Cut-off criteria
Where no data was available, items that represent less than 1% of the total
product weight were neglected. No excluded flows were of any known particular
environmental concern.
Background data
Necessary background data are sourced from the Signify database and the
Ecoinvent database v3.7.1
Data quality
Specific data used is less than 5 years old. Background data is geographically
representative of the production location, and is less than 10 years old.
Period under review
The period under review is the year 2021 for the product composition, RSL, and
product performance and characteristic, year 2019 for the energy and material
consumption at the assembly factory.
Allocation
Avoided burden approach is applied to allocation of recycled and/or secondary
raw materials, as well as loads and benefits beyond the system boundary from
material recycling. No loads and benefits beyond the system boundary from
energy recovery in the end of life of the product or packaging is included.
Energy consumption, material and waste generation at the manufacturing site
not attributed to bill of materials of the products, is allocated by
partitioning, on the basis of units produced.
Comparability
A comparison or an evaluation of the presented data is only possible if the
data to be compared were created according to the Signify/Philips lighting
framework and the building context, respectively the product specific
characteristics of performance, are taken into account.
LCA: Scenarios and additional technical information
Transport to the site (A4)
| Name | Value | Unit |
|---|---|---|
| Transport distance | 1200 | Km |
| Transport mode | truck, unspecified generic | – |
| Capacity utilisation incl. empty runs | 45 | % |
| Bulk density of transported product | 254 | kg/m3 |
Installation at the site (A5)
| Name | Value | Unit |
|---|---|---|
| Packaging waste | 0.62 | kg |
Reference service life
| Name | Value | Unit |
|---|---|---|
| Reference service life | 18,75 | Years |
| Operating hours per year | 4000 | Hours |
| Quality of work | L90B50 | – |
| Environment of operation | Ambient temperature from 25oC up to 40oC. The |
luminaire can be exposed to chemical substances (e.g. sensitive processing
like food, pharma, automotive-tires), but can also be applied in discrete
manufacturing | –
Usage conditions| indoor| –
Repair (B3)
Operational energy use (B6)
| Name | Value | Unit |
|---|---|---|
| Electricity consumption | 7189 | kWh |
| Equipment output | 100,9 | W |
End of life (C1-C4)
| Name | Value | Unit |
|---|---|---|
| Collected separately | 3,21 | kg |
| Sent to recycling | 2,14 | kg |
| Sent to energy recovery | 0,59 | kg |
| Sent to landfilling | 1,06 | kg |
| Transportation distance from point of use to collection and sorting point | 30 |
km
Transportation distance from collection point to recycling| 100| km
Transportation distance from collection point to incineration and landfilling
| 30| km
Mode of transportation| Truck, unspecified| –
LCA Results
Description of the system boundary (X = included in lca; MND = module not declared; MNR = module not relevant)
Results of the LCA – environmental impact
Caption| GWP = Global warming potential; ODP = Depletion potential of the
stratospheric ozone layer; AP = Acidification potential of land and water; EP
= Eutrophication potential; POCP = Formation potential of tropospheric ozone
photochemical oxidants; ADPE = Abiotic depletion potential for non fossil
resources; ADPF = Abiotic depletion potential for fossil resources
---|---
Results of the LCA – resource use
Caption| PERE = Use of renewable primary energy excluding renewable primary
energy resources used as raw materials; PERM = Use of renewable primary energy
resources used as raw materials; PERT = Total use of renewable primary energy
resources; PENRE = Use of non-renewable primary energy excluding non-renewable
primary energy resources used as raw materials; PENRM = Use of non-renewable
primary energy resources used as raw materials; PENRT = Total use of non-
renewable primary energy resources; SM = Use of secondary material; RSF = Use
of renewable secondary fuels; NRSF = Use of non-renewable secondary fuels; FW
= Use of net fresh water
---|---
Results of the LCA – output flows and waste categories
Caption| HWD = Hazardous waste disposed; NHWD = Non hazardous waste disposed;
RWD = Radioactive waste disposed; CRU = Components for reuse; MFR = Materials
for recycling; MER = Materials for energy recovery; EEE = Exported electrical
energy; EEE = Exported thermal energy
---|---
Not all background datasets support the methodical approach of the water and waste indicators. The value of the indicator is therefore subject to greater uncertainty. These indicators are thus not declared. IND is used in cases where the inventory does not support the methodological approach or the calculation of the specific indicator.
The life cycle impact assessment by stage (contribution analysis) is illustrated in the picture on the right:
Use phase of the product associated with electricity consumption for lighting (stage B6 on the chart), and along with sourcing and processing of the raw materials (stage A1-A3 on the chart) have the highest and most significant contribution to the overall environmental impacts of the product over its life cycle. In particular, impacts in global warming potential (GWP), acidification potential (AP), eutrophication potential (EP), photochemical ozone formation potential (POCP), and abiotic depletion potential (fossil) (APDF) categories are dominated by the use phase and could be attributed to generation of electricity used by the luminaire. Abiotic depletion potential (elements) (ADPE) impacts are significant also for the raw materials sourcing and production stage. The impact to the ADPE is mostly due to extraction of virgin materials used to make electric components (such as gold, silver, copper and zinc), as well as due to extraction and production of steel used in the housing. The raw materials sourcing stage has also significant impacts in ozone depletion potential, which could be attributed to sourcing temperature resistant polymers. End of life of the product has a marginal contribution to the reduction of overall impacts in all categories apart from ADPE. There, recycling in the end of life reduces the cumulative impact of production (A1-A3), distribution and installation (A4-A5), use (B3, B6), and end of life (C2- C4) by 4,97%, relating to -5,23% of the total ADPE over the life cycle. This is achieved by high rates of luminaires collection in the end of their service, and high rates of recycling of the metal components in the end of life of the luminaire (predominantly, precious metals in electronic parts).
Requisite evidence
The measurements are based on documentation and bill of materials of the product.
References
EN 15804:2012-04+A1 2013, Sustainability of construction works — Environmental Product Declarations — Core rules for the product category of construction products.
ISO 14021:2016, Environmental labels and declarations — Self-declared environmental claims (Type II environmental labelling)
ISO 14040:2006, Environmental management — Life cycle assessment — Principles and framework
ISO 14044:2006, Environmental management — Life cycle assessment — Requirements and guidelines
Disclaimer
All environmental calculations are based on a luminaire used in European
context. The calculations are performed on the most commonly used luminaire in
the range. The implemented life cycle analysis is compliant with DIN EN ISO
14040:2006: Environmental management – Life Cycle Assessment – Principles and
framework. The LCA has been performed to the best of Signify’s knowledge. No
right or claim might be derived from this. Signify disclaims any and all
claims with respect thereto.
Further information Please contact:
sustainability@signify.com
Collection and Recycling (brochure)
Ecoinvent (website)
ADP (Abiotic Depletion Potential): Impact related to the depletion of non- renewable resources, i.e. fossil fuels (ADPF), metals and minerals (ADPE).
AP (Acidification Potential): Contributions of SO2, NOx, HCl, NH3 and HF to the potential acid deposition, causing a wide range of impacts on soil, groundwater, surface water, organisms, ecosystems and buildings.
EP (Eutrophication Potential): Potential to cause over-fertilization of water and soil, which can result in increased growth of biomass. GWP (Global Warming Potential): Relative measure of how much heat a greenhouse gas (CO2, N2O, CH4…) traps in the atmosphere. It is calculated over a specific time interval, commonly 20, 100 or 500 years.
LCA: Life cycle assessment.
PCR: Product Category Rules.
PERE: Use of renewable primary energy excluding renewable primary energy resources used as raw materials.
PERM: Use of renewable primary energy resources used as raw materials.
PERT: Total use of renewable primary energy resources.
PENRE: Use of non-renewable primary energy excluding nonrenewable primary energy resources used as raw materials.
PENRM: Use of non-renewable primary energy resources used as raw materials.
PENRT: Total use of non-renewable primary energy resources.
POCP (Photo-chemical Oxidation Potential or photochemical smog): Formation of reactive substances (mainly ozone) which are injurious to human health and ecosystems and which also may damage crops.
RSL: Reference service life.
© 2021 Signify Holding. All rights reserved. The information provided herein is subject to change, without notice. Signify does not give any representation or warranty as to the accuracy or completeness of the information included herein and shall not be liable for any action in reliance thereon. The information presented in this document is not intended as any commercial offer and does not form part of any quotation or contract, unless otherwise agreed by Signify.
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References
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