JBC ALE Automatic-Feed Soldering Control Unit Instruction Manual

: June 8, 2024
: JBC

INSTRUCTION MANUAL

ALE

Automatic-Feed Soldering Control Unit

This manual corresponds to the following references:

With Solder Wire Perforation

for wire ø 0.8mm:
– ALE-908UVA (100V)
– ALE-108UVA (120V)
– ALE-208UVA (230V)
for wire ø 1.0mm:
– ALE-910UVA (100V)
– ALE-110UVA (120V)
– ALE-210UVA (230V)
for wire ø 1.2mm.
– ALE-212UVA (230V)
for wire ø 1.6mm:
– ALE-216UVA (230V)

Without Solder Wire Perforation:

for wire ø 0.4mm:
– ALE-204UA (230V)
for wire ø 0.5mm:
– ALE-205UA (230V)
for wire ø 0.8mm:
– ALE-208UA (230V)
for wire ø 1.0mm:
– ALE-110UA (120V)

Packing List

The following items are included in all references :

Automatic-Feed
Soldering Control Unit …. 1 unit

Power Cord …………….. 1 unit
Ref. 0023717 (120V)
0024080 (230V)

Manual …………………….. 1 unit
Ref. 0030217

**Key Set for SF / AL*** …… 1 unit
Ref. 0019341 includes:

Spanner ……….. 1 unit

Allen Key
Ø 1,5 …………….. 1 unit

Allen Key
Ø 2,5 …………….. 1 unit

*already assembled in ALE Control Unit

JBC logo2

The following items are included according purchased reference:

JBC ALE - Packing List 3 JBC ALE - Packing List
4

Components already assembled in Control Unit

Solder Wire Guide Kit ………………………………………………………………………. 1 unit

With solder wire perforation: Without solder wire perforation:

for wire Ø 0.8 mm / Ø 0.032 in for wire Ø 0.38 – 0.4 mm / Ø 0.015 – 0.016 in
– Ref. GALE08V-A – Ref. GALE04D-A
for wire Ø 1.0 mm / Ø 0.040 in for wire Ø 0.46 – 0.56 mm / Ø 0.018 – 0.022 in
– Ref. GALE10V-A – Ref. GALE05D-A
for wire Ø 1.2 mm / Ø 0.047 in for wire Ø 0.80 – 0.82 mm / Ø 0.032 – 0.033 in
– Ref. GALE12V-A – Ref. GALE08D-A
for wire Ø 1.6 mm / Ø 0.063 in for wire Ø 0.90 – 1.10 mm / Ø 0.036 – 0.044 in
– Ref. GALE16V-A – Ref. GALE10D-A

Warning!
For correct operation, it must be chosen the guide kit that corresponds to the solder wire diameter in use. The components (wheels, clamps and nozzles) which are included in the corresponding guide kit must be assembled to ALE.

Features and Connections

JBC ALE - Features and Connections 1

ALE250
Automatic-Feed Soldering Iron*
ALE
Automatic-Feed Soldering Control Unit
SOLDER WIRE GUIDE
Kit for ALE250 availabe for different solder wire diameters see page 11 + 12
Main Switch
USB-A Connector
Control Screen
Solder Reel Stand

JBC ALE - Features and Connections 2

ALES
Stand for ALE250 Automatic-Feed Soldering Iron*
To Peripherials
RJ12 Connection for Robot System
Pedal Connection
USB-B Connector
below
Power Socket
Equipotential Connection
Fuse
Allen Key and Spanner Storage
Solder Wire Inlet

*not included

Solder Reel Assembly

JBC ALE - Solder Reel Assembly

Axis
Solder Reel
Solder Wire
Solder Wire Guidedance
Reel Locking Screw
Reel Locking

Open the reel locking screw (1) and remove the reel locking (2) from the axis.

Assemble the solder reel onto the axis (3) and reassemble the reel locking screw (1). The flat side of the axis must align with the inner flat side of the reel locking.

Note: Press lightly the reel locking (1) down before tightening the reel locking screw (2) to prevent free reel spinning.

Insert the solder reel in such a way – when viewed from above – that the solder wire unwinds on the dispensing mechanism side (4).

Silder Wire Unwinding Direction
Solder Wire

Tool Assembly

Connect the tool to the control unit following these steps:

Insert and push the guide nozzle until the end (1) and tighten the screw (2). Then connect the tool connector (3).

JBC ALE - Tool Assembly

Screw
Insert until the end

Solder Wire Loading

Pass the solder wire through the wire guidance and introduce the solder wire into the inlet nozzle (1) until it reaches the wheels (2).

Wheels
Wire Guidance
Inlet Nozzle

Make sure the wire passes through the Intermediate Nozzle (5) and enters into the Guide Tube (6).

Guide Tube
Intermediate Nozzle
Wire

Access to Main Menu by , select “Feeder Settings” (1) and then “Wire Diameter” (2) to adjust the value to the current solder wire diameter.

Tin Reloaded Process Screen

Select “Tin Reloaded Process” (1) and then use to feed the solder wire and advance until it comes out through the outlet nozzle. Keep pressed and after a while, the wire will advance faster.

Solder Wire Feeding

Forward the solder wire by pushing the dragging button (4) until the wire comes out of the tip (5).

JBC ALE - Solder Wire Feeding 1

Solder Wire Dragging Button

To feed the solder wire, alternatively, the pedal P405 can be used. The pedal should be plugged in at the rear of the feeder control unit into the pedal connector.

JBC ALE - Solder Wire Feeding 2

Control Process

Feeder Setting Modes

Choose between “continuous”, “discontinuous” and “program” mode. Access to Main Menu by , select “Feeder Settings” and then “Mode”.

Depending on the selected mode, different parameters are available for setup.

Continuous Mode Discontinuous Mode Program Mode

JBC ALE - Control Process 2 JBC ALE - Control Process
3 JBC ALE - Control Process 4

Troubleshooting

Station troubleshooting available on the product page at www.jbctools.com

Program Mode

Quick Access to Feeder Setting Modes

The solder wire dispensing values can be directly set up from the work screen.

Press or to change the tool temperature value.

When the main screen is displayed, by pressing button speed and length value can be set up.
The following parameters can be changed according to the different dispensing modes:

– Contiunous Mode: Speed
– Discontinuous Mode: Speed and length
– Program Mode: 3 feeding parameter pairs (length and speed) for every program.
Note: First select the program to be modified at the work screen by using and to switch between the programs.

Program number #

Default PIN: 0105

JBC ALE - Control Process 8

Language
Station Settings
*choose between mm and inches
Feeder Settings
Tool Settings
Counters
- partial and total counters are shown

Changing Guide Kits

Changing Wheels and Blade

For this operation, disconnect the device from the mains. Disconnect the tool from the control unit and open its cover.

First disassemble the guide tube (6), the nozzles (2)+(3), then the wheels, blade and clamp (4)+(5). Disassemble the counter wheel (1). Use the Allen key and the spanner, provided with the station.

Assembly with Solder Wire Perforation:

Assemble the counter wheel (1).

Insert the intermediate nozzle (2) until its collar rests against the housing and tighten the screw.

Assemble the inlet nozzle (3).

Assemble the guide wheel* (4) and tighten the screw.

Assemble the blade first, then mount the blade clamp (5) onto the same axis and tighten the screw. Caution: handle the blade carefully to avoid injury.

Insert the guide set (6).

JBC ALE - Changing wheels and blades 1

Guide Wheel *
Blade Clamp
Blade
Inlet Nozzle
Interm. Nozzle
Counter Wheel
Guide Set

Assembly without Solder Wire Perforation:

Assemble the counter wheel (1).

Insert the intermediate nozzle (2) until its collar rests against the housing and tighten the screw.

Assemble the inlet nozzle (3).

Assemble the support wheel* (4) onto the axis and tighten the screw.

Assemble the traction wheel (5) and tighten the screw.

Insert the guide set (6).

wheel bears diameter marking

JBC ALE - Changing wheels and blades 2

Interm. Nozzle
Support Wheel *
Traction Wheel
Inlet Nozzle
Counter Wheel
Guide Set

Accessories

Various guide sets are available. Select the appropriate guide set depending on the solder wire diameter to be used.

Solder Wire Guide Kits
for ALE250 with Solder Wire Perforation

WITH SOLDER WIRE PERFORATION

Wire diameter

XX|

Diameter of use

08

| Ø0,8 mm| Ø0,032 in
10| Ø1,0 mm|

Ø0,040 in

12

| Ø1,2 mm| Ø0,047 in
15| Ø1,5 mm|

Ø0,059 in

16

| Ø1,6 mm|

Ø0,063 in

|

Guide tube

| JBC ALE - Accessories 1
---|---|---

GALE08V-A

|

0028358

GALE10V-A

|

0028359

GALE12V-A

|

0028360

GALE15V-A

|

0028361

GALE16V-A

|

0028363

SPARE PARTS

JBC ALE - Accessories table 1

Accessories

Solder Wire Guide Kits
for ALE250 without Solder Wire Perforation

WITHOUT SOLDER WIRE PERFORATION

Wire diameter

XX|

Range of use

04

| Ø0.38 – 0.40 mm| Ø0.015 – 0.016 in
05| Ø0.46 – 0.56 mm|

Ø0.018 – 0.022 in

06

| Ø0.60 – 0.64 mm| Ø0.023 – 0.025 in
07| Ø0.70 – 0.78 mm|

Ø0.028 – 0.031 in

08

| Ø0.80 – 0.82 mm| Ø0.032 – 0.033 in
10| Ø0.90 – 1.10 mm|

Ø0.036 – 0.044 in

12

| Ø1.14 – 1.27 mm| Ø0.045 – 0.051 in
15| Ø1.50 -1.57 mm|

Ø0.060 – 0.063 in

16

| Ø1.60 -1.63 mm| Ø0.063 – 0.065 in
18| Ø1.80 mm|

Ø0.073 in

| Guide tube| JBC ALE - Accessories 2
---|---|---
GALE04D-A|

0028358

GALE05D-A

GALE06D-A

GALE07D-A

| 0028359

GALE08D-A

GALE10D-A

| 0028360
GALE12D-A|

0028361

GALE15D-A

| 0028362
GALE16D-A|

0028363

GALE18D-A

|

0028493

SPARE PARTS

JBC ALE - Accessories table 2

Maintenance

Before carrying out maintenance, always switch the device off and disconnect it from the mains. Allow the equipment to cool down.

– Clean the station screen with a glass cleaner or a damp cloth.

– Use a damp cloth to clean the casing and the tool. Alcohol can only be used to clean the metal parts.

– Periodically check that the metal parts of the tool and stand are clean so that the station can detect the tool’s status.

JBC ALE - Maintenance 1

Clean periodically

– Maintain the tip surface clean and tinned prior to storage in order to avoid tip oxidation. Rusty and dirty surfaces reduce heat transfer to the solder joint.

– Periodically check all cables and tubes.

– Replace a blown fuse as follows:

1. Pull off the fuse holder and remove the fuse. If necessary use a tool to lever it off.

JBC ALE - Maintenance 2

Fuse Holder

2. Insert the new fuse into the fuse holder and return it to the station.

JBC ALE - Maintenance 3

Fuse
Fuse Holder

– Replace any defective or damaged pieces. Only use original JBC spare parts.

– Repairs should only be performed by a JBC authorized technical service.

Safety

It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.

– Do not use the units for any purpose other than soldering or rework. Incorrect use may cause a fire.

– The power cord must be plugged into approved bases. Be sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire.

– Do not work on electrically live parts.

– The tool should be placed in the stand when not in use in order to activate the sleep mode. The soldering tip or nozzle, the metal part of the tool and the stand may still be hot even when the station is turned off. Handle with care, including when adjusting the stand position.

– Do not leave the appliance unattended when it is on.

– Do not cover the ventilation grills. Heat can cause inflammable products to ignite.

– Avoid flux coming into contact with skin or eyes to prevent irritation.

– Be careful with the fumes produced when soldering.

– Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.

– Utmost care must be taken with liquid tin waste which can cause burns.

– This appliance can be used by children over the age of eight and also persons with reduced physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning the use of the appliance and understand the hazards involved. Children must not play with the appliance.

– Maintenance must not be carried out by children unless supervised.

Notes

Specifications

ALE
Automatic-Feed Soldering Control Unit
With Solder Wire Perforation
for wire ø 0.8mm:
Ref. ALE-908UVA – 100V 50/60Hz. Input fuse: T2A. Earthing Fuse: F 1.25A. Output: 23.5V
Ref. ALE-108UVA – 120V 50/60Hz. Input fuse: T2A. Earthing Fuse: F 1.25A. Output: 23.5V
Ref. ALE-208UVA – 230V 50/60Hz. Input fuse: T1A. Earthing Fuse: F 1.25A. Output: 23.5V
for wire ø 1.0mm:
Ref. ALE-910UVA – 100V 50/60Hz. Input fuse: T2A. Earthing Fuse: F 1.25A. Output: 23.5V
Ref. ALE-110UVA – 120V 50/60Hz. Input fuse: T2A. Earthing Fuse: F 1.25A. Output: 23.5V
Ref. ALE-210UVA – 230V 50/60Hz. Input fuse: T1A. Earthing Fuse: F 1.25A. Output: 23.5V
for wire ø 1.2mm.
Ref. ALE-212UVA – 230V 50/60Hz. Input fuse: T1A. Earthing Fuse: F 1.25A. Output: 23.5V
for wire ø 1.6mm:
Ref. ALE-216UVA – 230V 50/60Hz. Input fuse: T1A. Earthing Fuse: F 1.25A. Output: 23.5V

Without Solder Wire Perforation
for wire ø 0.4mm:
Ref. ALE-204UA – 230V 50/60Hz. Input fuse: T1A. Earthing Fuse: F 1.25A. Output: 23.5V
for wire ø 0.5mm:
Ref. ALE-205UA – 230V 50/60Hz. Input fuse: T1A. Earthing Fuse: F 1.25A. Output: 23.5V
for wire ø 0.8mm:
Ref. ALE-208UA – 230V 50/60Hz. Input fuse: T1A. Earthing Fuse: F 1.25A. Output: 23.5V
for wire ø 1.0mm:
Ref. ALE-110UA – 120V 50/60Hz. Input fuse: T2A. Earthing Fuse: F 1.25A. Output: 23.5V

– Output Peak Power: 130 W / 23.5 V
– Selectabe Temperature Range: 90 – 450 °C / 190 – 840 °F
– Idle Temp. Stability (still air): ±1.5ºC / ±3ºF (Meets and exceed IPC J-STD-001)
– Temp. Accuracy: ±3% (Using reference cartridge)
– Temp. Adjustment: ±50ºC / ±90ºF (Through station menu settings)
– Connections: USB-A Uptade and files import-export
USB-B Software PC
RJ12 Fume extractor connection
– Equipontencial bonding: Optional connection to EPA
– Tip to Ground Voltage/Resistance: <2 mV RMS / <2 ohms
Meets and exceed
ANSI/ESD S20.20-2014 / IPC J-STD-001F
– Ambient Operating Temp: 10 – 50 ºC / 50 – 122 ºF
– Solder Wire Diameter: According purchased reference
– Max. Wire Length: 250 mm / 9.84 in (for discontinous + program mode)
– Min. Wire Length: 0.5 mm / 0.02 in
– Forward Speed Range 0.5 to 50 mm/s / 0.02 to 1.97 in/s
– Speed of Backward Funktion 0.0 to 5.0 mm/s / 0.5 to 0.20 in/s
– Number of Programs: 5 Programs
– Number of Program Steps: 1 to 3 Steps (for each program)
– Control Unit Dimensions: 235 x 145 x 150 mm
(L x W x H) 9.25 x 5.71 x 5.91 in
– Total Net Weight: 5.81 kg / 12.81 lb
– Package Dimensions / Weight: 368 x 368 x 195 mm / 6.72 Kg
(L x W x H) 14.49 x 14.49 x 7.68 in / 14,82 lb

Compatible Solder Reel:

– Reel Weight: Up to 2 kg / 4.41 lb
– Max. Reel Diameter: 100 mm / 3.94 in
– Max. Reel Height: 100 mm / 3.94 in

Complies with CE standards.
ESD safe.

JBC logo1

Warranty
JBC’s 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour.
Warranty does not cover product wear or misuse.
In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.
Get 1 extra year JBC warranty by registering here:https://www.jbctools.com/productregistration/ within 30 days of purchase.

This product should not be thrown in the garbage.
In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.

JBC ALE - Labels