FLEXIHEAT UK S1 I S2 I S3-BMS Industrial and Commercial Unit Heater User Manual

June 9, 2024
FLEXIHEAT UK

UK S1 I S2 I S3-BMS Industrial and Commercial Unit Heater
User Manual

FLEXIHEAT UK S1 I S2 I S3-BMS Industrial and Commercial Unit
Heater LEO
S1 I S2 I S3 / BMS L1 I L2 I L3 / BMS XL2 I XL3 / BMS (INOX / ST)
FAN HEATER
TECHNICAL DOCUMENTATION OPERATION MANUAL

APPLICATION

LEO heaters make up a decentralised heating system. The air streaming through the heat exchanger filled with hot water is warmed up. Fan heaters are used for heating large volume buildings: general, industrial and public buildings etc.
The casing of LEO heaters is made from extended polypropylene EPP. LEO in special version ST has a casing made from powder coated steel. The devices LEO in special version INOX have casing and air blades made of austenitic stainless steel.
The devices are designed for indoor use where maximum air dustiness does not exceed 0,3 g/m3. Units are built using copper, aluminum and galvanized steel. It is prohibited to install units in the areas where environment inside can causes in rusting. The devices can not be used in an environment where there is oil mist.
Water heat exchanger could be supply by water or glycol solution up to 60%.

TECHNICAL DATA

FLEXIHEAT UK S1 I S2 I S3-BMS Industrial and Commercial Unit Heater - fig
1

  **LEO S1** **LEO S2** **LEO S3**
Speed **III** **II** **I**
**I** **III** **II** **I**
Max airflow [m3/h ] **** 2300 **** 1900 **** 1500
1600 **** 1250 **** 1800 **** 1400

1000

Power supply [V/Hz]| 230/50
Max current consumption [A]|
0,5| 0,4| 0,3| 0,6| 0,4| 0,3| 0,6| 0,4| 0,3
Max power consumption [W]| 120| 90| 70| 130| 90| 70| 130| 90| 70
IP/ Insulation class|
54 /F
Max acoustic pressure level [dB(A)]*| 56,3| 50,7| 43,9| 56,3| 50,7| 43,9| 56,3| 50,7| ** 43,9
Horizontal range
[m]| 16,0| 13,0| 10,0| 14,0| 11,0| 8,5| 12,5| 9,5| * 7,0
Vertical range
[m]| 6,0| 5,1| 4,1| 5,3| 4,4| 3,5| 4,9| 3,9| 2,9
Max heating water temperature [oC]|
120 (INOX / ST: 130)
Max operating pressure [MPa]| 1,6
Connection|
1/2”
Installation| Indoor
Max working temperature [oC]|
60
Device mass [kg]| 9,5 (INOX: 13,1, ST: 13,1)| 10,4 (INOX: 13,8, ST: 13,8)| 10,8 (INOX: 14,3, ST: 14,3)
Mass of device filled with water [kg]|
10,2 (INOX: 13,8, ST: 13,8)| 11,6 (INOX: 14,0, ST: 14,0)| 12,2 (INOX: 15,7, ST: 15,7)

  • Acoustic pressure level has been measured 5m from the unit in a 1500m3 space with a medium sound absorption coefficient
    ** Horisontal isothermal range for 0,5 m/s border air stream spee
    *** Vertical nonisothermal range for ΔT = 5oC and for 0,5 m/s border air stream speedFLEXIHEAT UK S1 I S2 I S3-BMS Industrial and Commercial Unit
Heater - fig 2
  LEO L1 LEO L2 LEO L3
Speed III II I
II I
**** Max airflow [m3/h ] **** 4250 **** 2800 **** 1700
**** 2400 **** 1400 **** 3400 **** 2100
Power supply [V/Hz] 230/50
Max current consumption [A] 1,4 1,2 0,6
Max power consumption [W] 330 240 120
IP/ Insulation class 54 /F
Max acoustic pressure level [dB(A)]* **** 64,1 **** 54,5 **** 42,1
**** 64,1 **** 54,5 **** 42,1 **** 64,1
Horizontal range** [m] 24,0 15,0 9,5
* Vertical range [m] 8,3 5,6 3,7
Max heating water temperature [oC] **** 120 (INOX / ST: 130)
Max operating pressure [MPa] **** 1,6
Connection Przyłącze **** 3/4”
Installation Indoor
Max working temperature [oC] **** 60
Device mass [kg] **** 14,9 (INOX: 19,4, ST: 19,4) **** 16,2 (INOX: 20,8,
ST: 20,8) **** 17,8 (INOX: 22,7, ST: 22,7)
Mass of device filled with water [kg] **** 15,9 (INOX: 20,4, ST: 20,4)
**** 18,2 (INOX: 22,8, ST: 22,8) **** 20,5 (INOX: 25,4, ST: 25,4)
  • Acoustic pressure level has been measured 5m from the unit in a 1500m3 space with a medium sound absorption coefficient
    ** Horizontal isothermal range for 0,5 m/s border air stream speed
    *** Vertical nonisothermal range for ΔT = 5oC and for 0.5 m/s border air stream speed

FLEXIHEAT UK S1 I S2 I S3-BMS Industrial and Commercial Unit Heater - fig
3

  **LEO XL2** **LEO XL3**
Speed III II
Max airflow [m3/h ] 5800 4600
Power supply [V/Hz] 230/50
Max current consumption [A] 2,3 1,8
Max power consumption [W] 520 370
IP/ Insulation class 54 /F
Max acoustic pressure level [dB(A)]* **** 67,5 **** 61,1
**** 67,5 **** 61,1 **** 52,3
Horizontal range** [m] 26,0 20,5
Vertical range*** [m] 8,5 7,0
Max heating water temperature [oC] **** 120 (INOX / ST: 130)
**** Max operating pressure [MPa] **** 1,6
Connection 3/4”
**** Installation **** Indoor
Max working temperature [oC] **** 60
Device mass [kg] **** 23,2 (INOX: 29,9, ST: 29,9) **** 26,2 (INOX: 34,2,

ST: 34,2)
Mass of device filled with water [kg]| 25,9 (INOX: 32,6, ST: 32,6)| 30,3 (INOX: 38,3, ST: 38,3)

** Acoustic pressure level has been measured 5m from the unit in a 1500m3 space with a medium sound absorption coefficient
Horisontal isothermal range for 0,5 m/s border air stream speed
*** Vertical nonisothermal range for ΔT = 5oC and for 0,5 m/s border air stream speedFLEXIHEAT UK S1 I S2 I S3-BMS Industrial and Commercial Unit
Heater - fig 4

  S1 S2 S3 L1 L2 L3 XL2 XL3
A <3,0 <3,0 <3,0 2,5-8,0 2,5-8,0 2,5-8,0 2,5-8,0 2,5-8,0
B 2,5-7,0 2,5-6,0 2,5-6,0 2,5-9,5 2,5-8,5 2,5-8,0 2,5-9,5 2,5-9,0
C >0,3 >0,3 >0,3 >0,3 >0,3 >0,3 >0,3 >0,3
D >0,5 >0,5 >0,5 >0,5 >0,5 >0,5 >0,5 >0,5

INSTALLATION

Fan heaters can be mounted to vertical or horizontal partitions in any position. During the montage, the minimal distances from the walls and ceiling have to be kept.
3.1. INSTALLATION –BRACKETFLEXIHEAT UK S1 I S2 I S3-BMS Industrial and
Commercial Unit Heater - fig 5 3.2. ASSEMBLY INSTRUCTIONSFLEXIHEAT UK
S1 I S2 I S3-BMS Industrial and Commercial Unit Heater - fig
6

3.3 U-PROFILES (optional)FLEXIHEAT UK S1 I S2 I S3-BMS Industrial and
Commercial Unit Heater - fig 7 U-profiles should be mounted in corners as drawing shows. Is not allowed to screw profiles in other places.

CONNECTION DIAGRAMS

FLEXIHEAT UK S1 I S2 I S3-BMS Industrial and Commercial Unit Heater - fig
8FLEXIHEAT UK S1 I S2 I
S3-BMS Industrial and Commercial Unit Heater - fig 9FLEXIHEAT UK S1 I S2 I S3-BMS Industrial
and Commercial Unit Heater - fig 10FLEXIHEAT UK S1 I S2 I S3-BMS Industrial
and Commercial Unit Heater - fig 11When connecting DRV modules to the T-box controller or BMS, you have to binary set addresses on each (each DRV must have individual address) DRV module by DIP-switch SW1. To address modules check if the power supply is turned off, than set then the addresses as shown in the table, than turn on the power supply .
FLEXIHEAT UK S1 I S2 I S3-BMS Industrial and Commercial Unit Heater - fig
12It is possible to connect up to 31 modules DRV and control them with one T-box controller .FLEXIHEAT UK S1 I S2 I S3-BMS Industrial and Commercial Unit Heater - fig
13

DRV modules can be connected to the BMS (Building Management System).
FLEXIHEAT UK S1 I S2 I S3-BMS Industrial and Commercial Unit Heater - fig
14 WARNING: The connection must be carried out with 3-wire (recommended UTP) to connectors DRV IN

START-UP AND OPERATION

Guidelines for System Connection

  • The connection should be executed in a way which does not induce stresses.
  • It is recommended to install vent valves at the highest point of the system.
  • The system should be executed so that, in the case of a failure, it is possible to disassemble the device. For this purpose it is best to use shut-off valves just by the device.
  • The system with the heating medium must be protected against an increase of the heating medium pressure above the permissible value (1.6 MPa).
  • While screwing exchanger to pipeline – connecting stubs has to be hold by wrench.

FLEXIHEAT UK S1 I S2 I S3-BMS Industrial and Commercial Unit Heater - fig
15

Start Up
 Before connecting the power supply check the correctness of connection of the fan motor and the controllers. These connections should be executed in accordance with their technical documentation.
 Before connecting the power supply check whether the mains voltage is in accordance with the voltage on the device data plate.
 Before starting the device check the correctness of connection of the heating medium conduits and the tightness of the system.
 The electrical system supplying the fan motor should be additionally protected with a circuit breaker against the effects of a possible shortcircuit in the system.
 Starting the device without connecting the ground conductor is forbidden.

Operation

  • The device is designed for operation inside buildings, at temperatures above 0oC. In low temperatures (below 0ºC) there is a danger of freezing of the medium.

The manufacturer bears no responsibility for damage of the heat exchanger resulting from freezing of the medium in the exchanger. If operation of the device is expected at temperatures lower than 0º, then glycol solution should be used as the heating medium, or special automatic systems should be used for protecting against freezing of the medium in the exchanger.

  • It is forbidden to place any objects on the heater or to hang any objects on the connecting stubs.
  • The device must be inspected periodically. In the case of incorrect operation of the device it should be switched off immediately.

It is forbidden to use a damaged device. The manufacturer bears no responsibility for damage resulting from the use of a damaged device.

  • If it is necessary to clean the exchanger, be careful not to damage the aluminium lamellas.
  • For the time of performing inspection or cleaning the device, the electrical power supply should be disconnected.
  • In case water is drained from the device for a longer period of time, the exchanger tubes should be emptied with compressed air.
  • It is not allowed to make any modification in the unit. Any modification causes in warranty loss.

Periodic inspections
To keep proper technical parameters Flowair recommends periodic service (every 6 months) of fan heaters on behalf of the user.
During inspections user should:

  • Check heat exchanger, if is it filled with dirt or dust. If necessary – use pressurized air stream to clean the exchanger’s lamellas,
    FLEXIHEAT UK S1 I S2 I S3-BMS Industrial and Commercial Unit Heater - fig
16

  • Check heat exchanger, if is it filled with dirt or dust. If necessary – use pressurized air stream to clean the exchanger’s lamellas,

  • Check fan blades, in case of dirt use damp cloth and remove dirt,

  • Check bracket installation,

  • Check heat exchanger and hydraulic connection correctness,

  • Check wires insulation,

  • Check power supply,

  • Check medium flow,

  • Check levelling of the unit.

SERVICE AND WARRANTY TERMS

Please contact your dealer in order to get acquitted with the warranty terms and its limitation.
In the case of any irregularities in the device operation, please contact the manufacturer’s service department.
The manufacturer bears no responsibility for operating the device in a manner inconsistent with its purpose, by persons not authorised for this, and for damage resulting from this!

CONFORMITY WITH WEEE DIRECTIVE 2012/19/UE

Running a business without harming the environment and observing the rules of proper handling of waste electrical and electronic equipment is a priority for FLOWAIR.
The symbol of the crossed out wheeled bin placed on the equipment, packaging or documents attached means that the product must not be disposed of with other wastes. It is the responsibility of the user to hand the used equipment to a designated collection point for proper processing. The symbol means at the same time that the equipment was placed on the market after August 13, 2005.
For information on the collection system of waste electrical and electronic equipment, please contact the distributor.
REMEMBER:
Do not dispose of used equipment together with other waste! There are financial penalties for this. Proper handling of used equipment prevents potential negative consequences for the environment and human health. At the same time, we save the Earth’s natural resources, reusing resources obtained from the processing of equipment.
Declaration Of Conformity

FLOWAIR
ul. Chwaszczyńska 135, 81-571 Gdynia
tel. +48 58 669 82 20, fax: +48 58 627 57 21
e-mail: info@flowair.pl www.flowair.com
FLOWAIR Nederland
Kantoor: Minervum 7268, 4817 ZM Breda, The Netherlands
tel. +31(0)76 – 581 53 11, fax. +31(0)76 – 587 22 29
e-mail: info@flowair.nl ; www.flowair.nl
FLOWAIR hereby confirms that heating unit

  • LEO: S1, S1 BMS, S2, S2 BMS, S3, S3 BMS, (ST/INOX)
  • LEO: L1, L1 BMS, L2, L2 BMS, L3, L3 BMS, (ST/INOX)
  • LEO: XL2, XL2 BMS, XL3, XL3 BMS, (ST/INOX)

were produced in accordance to the following Europeans Directives

  1. 2014/30/UE – Electromagnetic Compatibility (EMC)
  2. 2006/42/WE – Machine
  3. 2014/35/UE –  Low Voltage Electrical Equipment (LVD)
  4. 2009/125/WE – Energy-related products (ErP 2015)  and harmonized norms ,with above directives

PN-EN ISO 12100:2012
Safety Of Machinery – General Principles For Design – Risk Assessment And Risk Reduction
PN-EN 60204-1:2018-12
Safety of machinery − Electrical equipment of machines − Part 1: General requirements / Veiligheid
PN-EN 60034-1:2011
Rotating electrical machines — Part 1: Rating and performance
PN-EN 61000-6-2:2008
Electromagnetic compatibility (EMC). Generic standards. Immunity for industrial environments

Gdynia, 14.01.2019
Product Manager FLEXIHEAT UK S1 I S2 I S3-BMS Industrial and Commercial Unit
Heater - fig 17

COMMISSION REGULATION (EU) 2016/2282
Information relevant for disassembly, recycling and/or disposal at end-of- life:
Unassembly should be carried out by a person with appropriate authorizations. After disassembly, waste should be segregated:
housing: made of EPP or steel or INOX – recyclable
heat exchanger: copper, aluminum, steel – recyclable
fan: dispose of in accordance with the rules for the disposal of electrical equipment”
Unit name: LEO
Capacity control: 3-speed

Model Item Symbol Value Unit
LEO S1 Heating capacity Prated,h 2,7** kW
LEO S2 5,7**
LEO S3 7,0**
LEO L1 6,9**
LEO L2 10,8**
LEO L3 13,9**
LEO XL2 20,2**
LEO XL3 25,7**

heating capacity for parameters: inlet water temp. 45°C, water temperature drop 5°C, room air temp. 20°C.
 |  |  |  |
Model| Item| Symbol| Value| Unit
LEO S1| Total electric power input| Pelec| 0,12| kW
LEO S2| 0,13
LEO S3| 0,13
LEO L1| 0,33
LEO L2| 0,34
LEO L3| 0,34
LEO XL2| 0,52
LEO XL3| 0,55
 |  |  |  |
Model| Item| Symbol| Value| Unit**
LEO S1| Sound power level| LWA| 71,4| dB
LEO S2| 71,4
LEO S3| 71,4
LEO L1| 79,2
LEO L2| 79,2
LEO L3| 79,2
LEO XL2| 82,6
LEO XL3| 82,6

References

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