ROTHENBERGER ROAIRVAC R32 3.0, R32 9.0 Vacuum Pump Instruction Manual

ROTHENBERGER ROAIRVAC R32 3.0, R32 9.0 Vacuum Pump

Overview

EU-DECLARATION OF CONFORMITY
We declare on our sole accountability that this product conforms to the standards and guidelines stated

Please read and retain these directions for use. Do not throw them away! The warranty does not cover damage caused by incorrect use of the equipment! Subject to technical modifications

Safety Notes

General Power Tool Safety Warnings

WARNING! Read all safety warnings, instructions, illustrations and specifications provided with this power tool.

Failure to follow all instructions listed below may result in electric shock, fire and/or serious inju-ry. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your electrically- operated (corded) power tool or battery-operated (cordless) power tool.

1. Work area safety
2. Keep work area clean and well lit. Cluttered and dark areas invite accidents.
3. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
4. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
5. Electrical safety
6. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
7. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
8. Do not expose power tools to rain or wet conditions. Water entering a power tool will in-crease the risk of electric shock.
9. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges and moving parts. Damaged or entangled cords increase the risk of electric shock.
10. When operating a power tool outdoors only, use an extension cords suitable for out-door use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
11. If operating a power tool in a damp location is unavoidable, use a residual current de-vice (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
12. Personal safety
13. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, al-cohol or medication. A momentary lack of attention while operating power tools may result in serious personal injury.
14. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropri-ate conditions will reduce personal injuries.
15. Prevent unintentional starting. Ensure the switch is in the off-position before connect-ing to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
16. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
17. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
18. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
19. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
20. Do not let familiarity gained from frequent use of tools allow you to become compla-cent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
21. Power tool use and care
22. Do not force the power tool. Use the correct power tool for your application. The cor-rect power tool will do the job better and safer at the rate for which it was designed.
23. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
24. Disconnect the plug from the power source and/or remove the battery pack, if de-tachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
25. Store idle power tools out of the reach of children and do not allow persons unfamil-iar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
26. Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s op-eration. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
27. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
28. Use the power tool, accessories and tool bits etc., in accordance with these instruc-tions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous sit-uation.
29. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unex-pected situations.
30. Service
    Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Special safety instructions

This device is not intended for use by children and persons with physical, sensory or mental limitations or a lack of experience or knowledge. This device can be used by children aged 8 and above and by persons who have physical, sensory or mental limitations or a lack of experience or knowledge if a person re-sponsible for their safety supervises them or has instructed them in the safe operation of the device and they understand the associated dangers. Otherwise, there is a danger of operat-ing errors and injuries. Supervise children during use, cleaning and maintenance. This will ensure that children do not play with the device. The equipment must only be operated by qualified specialized staff! Unit is intended for operator professionally well trained, he must know refrigeration foundamen-tals, cooling systems, refrigerants and possible damages that equipments under pressure could cause.

Read carefully instructions in the literature, strict observance of procedures is main condition for operator safety, constant declared performances and unit undamaging. Wear safety glasses and gloves when handling refrigerant; avoid contact with refrigerant, blind-ness and injuries may result to operator. Keep away from flames and hot surfaces; high temperature decomposes refrigerant releasing toxic contaminants very dangerous for environment and operator. Avoid skin contact; refrigerant has a very low boiling temperature (approx. -18°C / -3°F) and freezing may occurs. Avoid inhaling vaporized refrigerant gas; it has a narcotic effect. Vacuum pump must always be suitably earthed. Even if the pump temperature is not expected to rise a high level during use, it is advisable to lo-cate the unit so that users cannot make contact with the casing, as burns may result. Vacuum pump is air cooled with integral fan; use only where air can freely circulate. During operations, do not vent refrigerant in environment.

Material included

• 1 x Vacuum pump
• 1 x Cable
• 1 x Mineral oil bottle
• 1 x Connector 1/4” SAE – F – 5/16” SAE – M
• 1 x Connector 1/4” SAE – F – 3/8” SAE – M
• 1 x Instructions for use

Technical Data

• Voltage …………………………………………………….. 230 V, 50/60 Hz ……….. 230 V, 50/60 Hz
• Flow rate ……………………………….. 50 Hz ………… 2.5 cfm/ 71 l/min ……….. 7.5 cfm/ 212 l/min 60 Hz ………… 3 cfm/ 85 l/min ………….. 9 cfm/ 255 l/min
• Final vacuum …………………………………………….. 15 micron ………………… 15 micron
• Power ………………………………………………………. 250 W …………………….. 750 W
• Refrigerant classes …………………………………….. A1, A2L, A2 ……………… A1, A2L, A2
• Inlet …………………………………………………………. ¼“ SAE …………………… ¼“ SAE
• Oil capacity ……………………………………………….. 330 ml …………………….. 590 ml
• Dimensions (L x W x H, mm) ……………………….. 334 x 163 x 272 ……….. 392 x 173 x 296
• Weight ……………………………………………………… ca. 11,9 kg ………………. ca. 18,4 kg
• Protection type …………………………………………… IP 44 ………………………. IP 44
• Noise pressure level 50 Hz dB (A) LpA ¦ KpA …….. ≤ 58.7 ¦ 3 …………………. ≤ 66.2 ¦ 3
• Sound power level 50 Hz dB (A) LWA ¦ KWA ……… ≤ 69.8 ¦ 3 …………………. ≤ 75.1 ¦ 3
• Noise pressure level 60 Hz dB (A) LpA ¦ KpA …….. ≤ 59.3 ¦ 3 …………………. ≤ 72.3 ¦ 3
• Sound power level 60 Hz dB (A) LWA ¦ KWA ……… ≤ 68.5 ¦ 3 …………………. ≤ 80.3 ¦ 3

The noise level during operation can exceed 85 dB (A). Wear ear protection! Measured values determined in accordance with EN 60335-1.

Function of the Unit

Description

Vacuum pump for air evacuation of closed systems (air conditioners, tanks, etc). This equipment is specially designed for HVAC&R systems. The two Stages of these pumps make it feasible to achieve the final vacuum level requested for these type of systems. Besides, the solenoid non-return valve avoids any oil mixture due to the backflow after a power interruption or any other process interruption

Overview

1. Gas ballast valve
2. Charging plug with filter
3. Oil level sight glass
4. Oil drainage plug
5. Vacuum gauge and solenoid valve integrated
6. 1/4″SAE connection
7. ON/OFF
8. Cooling fan
9. Characteristics label

Set-up of pump before first operation
Pump is supplied without oil charge; before initial operation, it is mandatory to fill the pump with the recommended oil charge.
Filling of oil
Pump must be turned off for filling the oil and level control. Pump is supplied with a mineral oil bottle but without oil charge inside the vacuum pump; before initial operation, it is mandatory to fill the pump with the oil up to the indicated oil level in the oil level sight glass. Only use ROTHENBERGER oil; different lubricants reduce performance and may cause irreversible damage to the pump. Warranty is void if other oil has been used.
For fill-up proceed as follows

• Unscrew charging plug (placed on upper part of pump)
• Slowly add the oil until middle of sight glass has been reached (indicated by MAX MIN line)
• Screw-on the plug again

To avoid excessive filling, it is suggested to only add the oil with a graduated recipient; in that way it is easy to check the added volume. In case of excessive filling, it is necessary to com-pletely empty the pump and repeat the oil filling procedure.

WARNING : Do not pollute the environment by spilling oil; the lubricant oil is a special waste and must be disposed of according to relevant local law / guidelines in force.

Connection for evacuation
Shorter hose length or wider ID, as well as straight path, reduce the evacuation time as the pump will reach the desired vacuum more quickly. To prevent backflow of lubricant from the pump into the evacuated system in case of unexpected power failure, a solenoid non-return valve is provided at the suction connection.

Power Supply
Always check the power supply; it has to comply with the data on the rating label on the pump. The pumps’ motor is equipped with a thermal overload protection with automatic reset and cuts off power supply at +130°C / +266°F.

General precautions
The pumps’ motor must always be suitably grounded. The pump temperature is not expected to rise to a very high level during operation; however it is advisable to locate the unit in such a way that no contact can be made, as it may cause burns. When using the pump with other equip-ment, it must be ensured that the pump is fixed properly and safe to use for the operator. The vacuum pump is air cooled by a built-in fan; only use it where the air can freely circulate and keep it away from walls or obstacles no less than 2” (5 cm). Do not cover the pump during oper-ation.

Operation

To guarantee reliability and high level of quality, each pump is subjected to a rigorous testing and suitable preliminary running in before it leaves the factory. Constant performance and long operating life are assured by strictly observing the following procedures:

Pump start
Before the first initial run, it is mandatory to:

• Fill the pump with the provided oil (see section “filling of oil”).
• Before subsequent start-ups, always check the oil level before starting the pump. If neces-sary, top-up or replace the oil.
• Before connecting the pump to the system to be evacuated, check that there is no pressure inside. In case of connecting the pump with a pressurized system, the vacuum gauge may break. The vacuum gauge measures negatives pressures and get collapsed with positive pressures. Warranty is void if the pump is connected to a positive pressure.
• Connect the pump to the system to be evacuated by the necessary equipment (quality hos-es, quality manifolds, etc). The evacuation quality will be directly related to the way of con-nection and to the equipment quality.

In case of malfunctioning, stop the pump and call the Service- After-Sales.

Pump stop
As the mixture of incompatible lubricants (pump oil and compressor oil) can lead to pump failure, installing a solenoid non-return valve at the suction connection is required (provided). In case of frequent on-off cycling, do not stop the pump but shut-off at the charging hose or manifold in-stead.

Routine maintenance

Periodic and correct maintenance of the vacuum pump will ensure a long operation life and con-stant performance.
Lubrication
The oil provided with the pump has been specially formulated & manufactured to lubricate vacu-um pumps; it is special as it features minimum viscosity fluctuation when in use under a wide temperature range. The type of lubricant supplied with the pump allows the evacuation of systems operating refrig- erants. Only working with ROTHENBERGER POE synthetic oil. The required amount of lubricating oil depends on the size of the pump container specified in the section “Technical data” and must correspond to the quantity required until the dimensions of the sight glass are reached.
Replace the oil charge no later than 20 hours of operation. Oil could be polluted by other oil, humidity, refrigerants, etc. It is mandatory to use oil in perfect conditions to assure a perfect performance of the pump.

Oil-change
Over-used lubrication oil damages the pumps’ mechanism; make sure to replace oil as soon as it starts to turn cloudy. For conducting the oil-change, the pump must be switched off. For changing the oil proceed as follows:

• Unscrew the oil drainage plug located on the lower part of the pump
• Check that oil comes out completely from the pump
• Tightly screw the oil drainage plug back on
• è Re-fill the pump with oil (see “Filling of oil”)

WARNING : Do not pollute the environment by spilling oil; the lubricant oil is a special waste and must be disposed of according to relevant local law / guidelines in force.

Extraordinary maintenance/repair

Conduct extraordinary maintenance or repair whenever serious faults occur such as overheat-ing, poor ultimate vacuum, persistent loudness / noise, blocked pump or any other irregular func-tioning. In that case, the pump needs to be disassembled, parts need to be cleaned, repaired or re-placed. Only qualified service staff shall carry out such maintenance or repair work; otherwise the warranty will be void. For any information please contact our Service-After- Sales.

Troubleshooting

Check that the plug and cable are not damaged.

Check that the power supply is suitable for the pump requirements (see the label of the pump).

Check that the pump is filled up with oil- Contact our Service-After-Sales.

Overheating| Check that the pump is filled up with oil.

Check that the pump is not covered and that air could flow easily.

Check that the power supply is suitable for the pump requirements (see the label of the pump).

Contact our Service-After-Sales.

Poor ultimate vacuum| Check that the pump has been working for the enough time. The final vacuum level is directly related with the time of performance. The time must be according to the volume to be evacuated.

Check that there is no leak in the connection or in the system to be evacuated. Switch off the pump and check that the vacuum level re- mains.

Check that all the connections and the equipment used are the appro- priate ones.

Contact our Service-After-Sales.

Persistent loud- ness / noise| Check that there are no damages on the fan cover. Any impact on this area could affect the fan movement.

Check that the pump is perfectly screwed. Contact our Service-After-Sales.

Blocked pump| Contact our Service-After-Sales.
Oil overconsump- tion| Check that the oil is ROTHENBERGER oil.

Check that the drainage plug is perfectly closed and that there is no oil spill.

Check that there is no leak in the connection or in the system to be evacuated. Open systems increase the oil consumption.

Contact our Service-After-Sales.

The vacuum gauge doesn’t move but the engine is running.| Check that the pump sucks in air. If the pump sucks in air, it is possible that the vacuum gauge is damaged. If the pump does not suck in air, it is possible that the non- return solenoid valve is blocked.

Contact our Service-After-Sales.

Customer service

The ROTHENBERGER service locations are available to help you (see listing in catalog or online) and replacement parts and service are also available through these same service locations. Order your accessories and spare parts from your specialist retailer or using RO SERVICE+ online: ℡ + 49 (0) 61 95/ 800 8200 + 49 (0) 61 95/ 800 7491 service@rothenberger.com – www.rothenberger.com

Disposal

Components of the unit are recyclable material and should be put to recycling. For this purpose registered and certified recycling companies are available. For an environmental friendly disposal of the non-recyclable parts (e.g. electronic waste) please contact your local waste disposal authority.

For EU countries only:
Do not dispose electric tools with domestic waste. In accordance with the European Directive 2012/19/EU the disposal of electrical and electronic equipment and its implementation as national law, electric tools that are no longer serviceable must be collected separately and utilised for environmentally compatible recycling.

ROTHENBERGER Werkzeuge GmbH Industriestraße 7 D-65779 Kelkheim / Germany
Telefax +49 6195 / 800 – 3500
info@rothenberger.com rothenberger.com

References

• ROTHENBERGER USA
• ROTHENBERGER USA

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