STAHL 253858 Series 8118 Junction Boxes Installation Guide

October 28, 2023
STAHL

STAHL 253858 Series 8118 Junction Boxes

Installation Equipment

  • Resistant Ex e enclosure, universally usable as connection or junction boxes and/ or to safeguard electric distributors up to 6.3 A
  • IP66 degree of protection
  • With mantle terminals or with a combination of mantle termi-nals and miniature fuses (optional)

WebCode 8118A

R. STAHL Series 8118 junction boxes are equipped with 4, 5 or 8 mantle terminals depending on their design size. As an option, miniature fuses can still be installed in addition. Junction boxes are therefore also suitable for safeguarding. The robust enclosure made from glass fibre reinforced polyester resin can be equipped with plastic or metal cable glands.

Technical Data

Explosion Protection

Scope of validity| IECEx

European Union (ATEX)

Application range (zones)| 1

2

21

22

IECEx gas certificate| IECEx PTB 06.0026
IECEx gas explosion protection| Ex eb IIC T6 … T4 Gb
IECEx dust certificate| IECEx PTB 06.0026
IECEx dust explosion protection| Ex tb IIIC T80 °C / T130 °C Db
ATEX gas certificate| PTB 99 ATEX 3103
ATEX gas explosion protection| E II 2 G Ex eb IIC T6 … T4 Gb
ATEX dust certificate| PTB 99 ATEX 3103
ATEX dust explosion protection| E II 2 D Ex tb IIIC T80 °C / T130 °C Db
Certificates| ATEX (PTB), EAC (ENDCE), IECEx (PTB), Korea (KGS)
Explosion protection note| For product label, see skope of validity.
Electrical Data
Permissible rated operational current with 7 loaded terminals| for conductor cross-section 1.5 mm²: 13 A for conductor cross-section 2.5 mm²: 17 A for conductor cross-section 4 mm²: 24 A for conductor cross-section 6 mm²: 32 A
Permissible rated operational current with 6 loaded terminals| for conductor cross-section 1.5 mm²: 14 A for conductor cross-section 2.5 mm²: 18 A for conductor cross-section 4 mm²: 25 A for conductor cross-section 6 mm²: 33 A
Permissible rated operational current with 5 loaded terminals| for conductor cross-section 1.5 mm²: 14 A for conductor cross-section 2.5 mm²: 20 A for conductor cross-section 4 mm²: 25 A for conductor cross-section 6 mm²: 35 A


Electrical Data


Permissible rated operational current with

≤ 4 loaded terminals

| for conductor cross-section 1.5 mm²: 16 A for conductor cross-section 2.5 mm²: 20 A for conductor cross-section 4 mm²: 25 A for conductor cross-section 6 mm²: 35 A
Ambient Conditions
Ambient temperature| -60 °C … +40 °C (T6)

-60 °C … +55 °C (T4)

Ambient temperature| -76°F … +104°F (T6)

-76°F … +131°F (T4)

Mechanical Data
IP degree of protection (IEC 60529)| IP66
Enclosure material| Polyester resin, Glass fibre reinforced
Enclosure colour| Dark grey
Flammability according to| IEC/EN 60695

UL 94 ASTM D635

Silicone-free| No
Connection cross-section| 6 mm²
Permissible number of conductors per clamping unit, solid| mantle terminal M8.5 x 1

conductor cross-section 1.5 mm²: number of conductors min. 2, max. 7 conductor cross-section 2.5 mm²: number of conductors min. 2, max. 5 conductor cross- section 4 mm²: number of conductors min. 2, max. 3 conductor cross-section 6 mm²: number of conductors min. 2, max. 2

Permissible number of conductors per clamping unit, finely stranded prepared, core end sleeve crimped| mantle terminal M8.5 x 1

conductor cross-section 1.5 mm²: number of conductors min. 2, max. 5 conductor cross-section 2.5 mm²: number of conductors min. 2, max. 3 conductor cross- section 4 mm²: number of conductors min. 2, max. 5

Permissible number of conductors per clamping unit, finely stranded unprepared| mantle terminal M8.5 x 1

conductor cross-section 1.5 mm²: number of conductors min. 2, max. 5 conductor cross-section 2.5 mm²: number of conductors min. 2, max. 3 conductor cross- section 4 mm²: number of conductors min. 2, max. 5

Permissible number of conductors per clamping unit note| All conductors of a terminal must have identical cross sections and identical material.
Cover| Screw-on cover
Cover fixing type| M4 stainless steel screws, With captive screws
Width| 115 mm
Width, inches| 4.53 in
Height| 115 mm
Height, inches| 4.53 in
Depth| 64 mm
Depth, inches| 2.52 in
Packaging unit| 1
Weight| 0.8 kg
Weight| 1.76 lb
Mounting / Installation
Tightening torque of cover screw 1| 1.4 Nm
Cover screw 1 tightening torque lbf in| 12.4 lbf in


Components


Entry 1| 2 x 8161/7-M25-1707-LT

with plug

Entry 1 type| Polyamide cable gland, black
Entry 1| M25 x 1.5
Entry 1 terminal area| 7 – 17 mm
Entry 1 clamping range, inch| 0.28 – 0.67 in
Metal entry possible 1| No
Entry 2| 2 x 8161/7-M25-1707-LT
Entry 2 type| Polyamide cable gland, black
Entry 2| M25 x 1.5
Entry 2 terminal area| 7 – 17 mm
Entry 2 clamping range, inch| 0.28 – 0.67 in
Metal entry possible 2| No
Entries installation options/side| Size 2: 4x M25 (A+B+D)
Type of terminals 1| 6 x Mantle terminal 6 mm²

Technical Drawings – Subject to Alterations

Dimensional Drawings (All Dimensions in mm [inches]) – Subject to Alterations

  • enclosure size 2
  • Length L protrusion length for cable glands, Series 8161
    • in case of M20: 25 … 31 [0.98 … 1.22]
    • in case of M25: 27 … 33 [1.06 … 1.3]
    • in case of M32: 32 … 39 [1.26 … 1.54]
  • protrusion length for cable glands with strain relief, Series HSK-K-MZ in case of M25: 41 [1,61]

Accessories

Angle Art. No.

****| Angle 8118 size 2, for junction boxes 4 x M20| 209556
Angle 8118 size 2, for junction boxes 4 x M25| 202959

STAHL-253858-Series-8118-Junction-Boxes-FIG-5

  • We reserve the right to make alterations to the technical data, dimensions, weights, designs and products available without notice. The illustrations cannot be considered binding.

References

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