CRB PRO RBS PRO G2 Power Wrapper Instruction Manual

June 3, 2024
CRB PRO

Instruction Manual

INSTALLATION INSTRUCTIONS

LIST OF CONTENTS:

A. Aluminum Drive Stand
B. Large Pulley
C. Control Box
D. Motor Bracket
E. Wrapping Motor Pulley
F. Drying Motor Pulley
G. Indexed 3-Jaw Chuck
H. Voltage Readout
I. Speed Control Knob
J. Three Position Switch| K. Wrapping Motor
L. Drying Motor
M. Foot Pedal
N. Toothed Belt
O. Silicone Belt
P. Mounting Hardware (4x Bolts, 4x Lock Washers, 4x Flat Washers, 4x Nuts)
Q. Mounting Tools (Hex Screwdriver & Flat Wrench)
R. Concave Teeth (Pre-Installed)
S. Convex Teeth
---|---

  1. To mount the RBS PRO G2 Wrapper to an aluminum base (not included), you will need the Mounting Hardware (P) and the Mounting Tools (Q). Align the pre-drilled holes of the Aluminum Drive Stand (A) to the pre-drilled holes of the aluminum base.

  2. Install the mounting hardware starting on the side with the control box (C). Each bolt should have a lock washer, flat washer, and lock nut. Remove the lock nut, then install the bolt (with lock washer and flat washer) from the bottom side of the aluminum track. Once the bolt is pushed through the pre-drilled holes, apply the lock nut to the bolt and hand tighten. Use the included mounting tools to properly secure the hardware. Repeat this process on the opposite side of the drive stand.

FEATURES & USES

DIGITAL VOLTAGE READOUT
The digital readout will display a number in volts. At rest, this number will typically be around 120 volts (+/- 5). The Power Knob is used to control speed. Once you find a speed you prefer, you can reference the voltage number for repeatability.

ADJUSTABLE MOTOR PLATE & PULLEYS
Allows the builder to fine tune the alignment of the motor plate and pulleys. The plate and pulleys are preset to the optimal position for proper belt tension. Only adjust if necessary.

INDEXED CHUCK
With 15 degree increments, the indexed chuck is helpful for spiral wrapped rods or designing a decorative thread wrap. Tighten by turning clockwise or loosen by turning counter-clockwise.

TWO DRIVE BELTS
Toothed belt is recommended for the wrapping motor and the silicone belt is recommended for the drying motor.

CONCAVE & CONVEX TEETH
Interchangeable teeth allow the chuck to securely hold a wide range of rod blanks and mandrels.

PULLEY SPEED CHARTS

WRAPPING MOTOR

Pulley Ratio Max RPM
Large WP- Small HSP 3.43:1 1892
Small WP- Large HSP 5.54:1 1173

DRYING MOTOR

Pulley Ratio Max RPM
Large DP- Small HSP 3.43:1 12
Small DP- Large HSP 5.54:1 8

RECOMMENDED CONFIGURATIONS

Technique| Pulleys| Belt| Digital Readout| Estimated RPM
---|---|---|---|---
Wrapping Guides| Small WP – Large HSP| Toothed or Silicone| 45 volts – 50 volts| 100 rpm – 200 rpm
Turning Grips (cork, EVA, etc.)| Large WP – Small HSP| Toothed| 60 volts – 70 volts| 625 rpm – 850 rpm
Applying Thread Finish (high speed)| Small WP – Large HSP| Toothed or Silicone| 45 volts – 50 volts| 100 rpm – 200 rpm
Applying Thread Finish (low speed)| Large DP – Small HSP| Silicone| n/a| 12 rpm
Drying Thread Finish| Small DP – Large HSP| Silicone| n/a| 8 rpm

GENERAL SAFETY WARNINGS

Read all safety warnings and instructions before use. Failure to heed warnings could result in Electric Shock, Fire, Damage to Components or Injury.

  1. Keep work area clean and well lit.
  2. Do NOT operate in water, near wet conditions, or in the presence of flammable liquids, gasses, or particulates. Indoors only.
  3. Do NOT Pull on, damage, or modify core or plug for motor of foot pedal. Keep cords away from heat, sharp edges, or moving parts.
  4. Eye protection should be worn at all times. When sanding, respiratory protection is recommended.
  5. Keep loose clothing or long hair away from the RBS-PRO G2 during operaton.
  6. Keep out of reach of children.

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