CONDUCTIX wampfler Energy Feed with Tension Cable Program 0210 and 0215 Instruction Manual

Energy feed with tension cable
Program 0210 and 0215
Instruction Manual

Required tools

1.1 Standard tools
The installation of the energy feeds requires the usual (metric) tools.
1.2 Special tools
To tighten the nuts on flat cable trolleys with split nuts, we recommend the use of the special socket wrench, order no.: 020104.

Installation

2.1 Installing the energy feed
There are two types of cable end fastener:
A Tension cable end fastener with two split nuts
B Tension cable end fastener with split nut and redirection roller

(2 tension cables¹))
0.63
0.80
1.00
1.25| Not recommended| B
B
B
B| B
B
B
B
1.60
2.00
2.50
3.20| A
A
A
A| A and B
A and B
A and B
A and B| B
B
B
B

1) For applications in which a constant cable slack must be ensured even during temperature fluctuations, variant B must alwaysbe selected
2) Both cables run through a compensating roller on a counterweight as an endless loop

2.1.1 Tension cable end fastener with two split nuts

• Screw both cross arms to the customer-provided structure.
• Insert the tension cable into one of the opened split nuts and fasten it with cable clamps.
• Place the premounted split nuts into the cross arm.
• Thread the towing part and the cable trolley onto the tension cable.
• Assemble the loose end of the tension cable with the remaining split nut, insert into the cross arm, and secure it against slipping out.
• Insert the towing part arm into the towing part and screw it onto the mobile consumer.
• Attach the end clamp on the feed side and start to lay the cables (see 2.2).
• Once the cables are clamped into the cable train, the cable is clamped onto the clamping bolts by tightening the nuts.

2.1.2 Tension cable end fastener with split nut, redirection roller, and clamping weight

• Insert the tension cable into the opened split nut and fasten with cable clamps.
• Place the premounted split nuts into the cross arm and tighten it.
• Thread the towing part and the cable trolley onto the tension cable.
• Guide the loose end of the tension cable is guided over the redirection roller and clamp it to the counterweight.
• Insert the towing part arm into the towing part and screw it onto the mobile consumer.
• Attach the end clamp on the feed side and start to lay the cables (see 2.2).

2.1.3 Installation of cable trolleys 021111, 021112, 021115, 021116, and 021117 (conditional)
Cable trolleys can be installed with a clamped cable or wire:
→ Remove the screw and roller and spread the cable trolley apart.→ Guide the cable trolley upwards, push it together on the sides, and insert the roller. → Tighten the screws. For cable trolley 021111 or 021112, cable collars 020111/020114 or connector eye 020113 are inserted, and the hook is pushed together at the end.

2.2 Installing cables
WARNING!
An electrician must perform the electrical connection of the system!

• Mark the cable(s) (for example using chalk) to show the fixed installation length and then for the loop lengths lloop (see project documentation).
• Lay the cables into the cable holder starting from the end clamp.
• While aligning the cables, be sure that the markings on the cables are in the middle of the saddles. Repeat this procedure for all cables.
• Clamp the cables by tightening the nuts.
• Connect the cables and start the cable train system.

If multiple flat cables must be laid per cable trolley, the flat cable with the greatest thickness (usually the main power cable) must be placed topmost.
For round cables, the cables with the largest diameters are suspended directly under the cable trolleys, while all other cables are suspended below them in order of diameter.

→ Once the cables are clamped into the cable train, they can be connected to the consumer and to the feed.
2.3 Interface to the mobile consumer – setting up the towing part
To tow the energy feed, a towing arm is mounted on the mobile consumer. This engages into the towing part placed at the end of the energy feed.
2.4 Preassembly as an alternative
The energy feed can also be ordered completely preassembled. The preassembled cable train is simply placed into the tension cable mounted on-site and connected. Please ask our preassembly service about this option.
2.5 Example of an energy feed with flat cable saddles (flat or round lines, hoses next to one another)

2.6 Example of an energy feed with round cables, spiral hoses (in separate cable holders)
For round cables, the cables must be inserted into the cable holder without any twisting.

Testing during installation

During installation of the cable system, it is recommended that one of the cable trolleys provided be used to verify problem-free movement.

Conductix-Wampfler GmbH
Rheinstraße 27 + 33
79576 Weil am Rhein – Märkt
Germany| Phone: +49 (0) 7621 662-0
Fax: +49 (0) 7621 662-144
info.de@conductix.com
www.conductix.com
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Importer for the United Kingdom:
Conductix-Wampfler Ltd.
1, Michigan Avenue
Salford
M50 2GY
United Kingdom| Phone: +44 161 8480161
Fax: +44 161 8737017
info.uk@conductix.com
www.conductix.com

Order number: 0211xx-…
MV0200-0007b-EN
www.conductix.com
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Documents / Resources

| CONDUCTIX wampfler Energy Feed with Tension Cable Program 0210 and 0215 [pdf] Instruction Manual
Energy Feed with Tension Cable Program 0210 and 0215, Energy Feed with Tension Cable Program, Energy Feed, Tension Cable Program Energy Feed, Tension Cable Program, 0210, 0215
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References

• Conductix Wampfler Global | We move your business

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