agv Tourmodular Helmet User Manual

Tourmodular Helmet
User Manual

Tourmodular Helmet

AGV is a brand owned by Dainese S.p.A., company with Quality Management System certified in accordance with the standard ISO 9001.
The Pinlock® word mark and the relative logos are a property of the Pinlock® Group B.V.
Other trademarks and trade names are a property of their respective owners.
© 2020 Dainese S.p.A.
Reproduction forbidden. All rights reserved.
Specific safety instructions and requirements for the Tourmodular helmet

USE OF THE MANUAL

Before using the helmet, you must carefully read the documentation and any integrations thereof that comes with the product. The documentation is an integral part of the product and must be kept throughout the lifespan of the helmet.
The AGV User Manual consists of two volumes, one general volume extended to the whole of the range helmets and one for the specific helmet model.
Dainese S.p.A. reserves the right to make changes to the product and to the respective documentation without notice.
To make sure that you have the documentation in the most recent update available, contact an  AGV Service Centre.
The products shown in the images are considered to be indicative and may differ from the product purchased.
1.1 WORDINGS AND SYMBOLS
Prerequisite
Preliminary and/or preparatory requirement to a procedure of removal, installation, handling or cleaning of the components.
• Single action in a sequence of actions.
› Conclusion and/or the result of an operation.
Prescription and/or precautionary measure to be taken carefully. Failure to comply may result in damage to the product, the possible impairment of the warranty and/or a decrease in the performance of safety.
Information and/or tip for a more effective actuation, handling, control, adjustment, maintenance and cleaning.

HELMET EQUIPMENT

2.1 STANDARD, INCLUDED ACCESSORIES
The following accessories are included. Make sure they are present immediately after purchase.
If any of these are missing, please contact an AGV Service Centre.

2.2 AFTERMARKET ACCESSORIES
For more information about the available accessories for Tourmodular, go to the store at www.agv.com or contact an AGV Service Centre.
Tourmodular can only be fitted with original AGV accessories. Please contact an AGV Service Centre if you have any questions or concerns regarding compatibility or assembly.
2.3 AGV INSYDE (ACCESSORY NOT INCLUDED)
Tourmodular is properly designed to accommodate its own intercom device, properly integrated inside the shell. For more information, go to the store at www.agv.com or contact an AGV Service Centre.
Tourmodular can only be fitted with its own specific AGV intercommunication system.
Other intercom systems cannot be installed.

COMPONENTS

1. Visor opening button
2. Chin guard central air intake vent
3. Chin guard lateral air intake vents
4. Chin guard opening button
5. Nose guard| 6. Sun visor
7. Eccentric pawl for fastening and tensioning the Pinlock® lens
8. Visor mechanism
9. Spring-loaded visor release slider
10. Upper air intake
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11. Upper exhaust vents
12. Intercom housing cover(¹) with integrated lower exhaust vents
13. Micrometric fastening system
14. Intercom button panel(¹) cover
15. Sun visor operation slider| 16. Crown pad
17. Crown pad attachment plastic clips
18. Crown pad attachment snap button
19. Cheek pad
20. Cheek pad attachment snap button
21. Cheek pad attachment sliding guide

CHIN GUARD

4.1 OPENING AND CLOSING

• To open the chin guard, pull down the front lever 1 and push up the whole component.
• To close the chin guard, push it down until a clench noise is heard.

4.2 WORKING POSITIONS
Tourmodular can be used with the chin guard raised while riding. To do this, the chin guard must be locked in the vertical position through the special lever placed near the right-side visor mechanism.

•  To lock the chin guard, move the lever from position 1 – unlocked to position 2 – locked.
• To unlock the chin guard, move the lever back from position 2 – locked to position 1 – unlocked.

To lower down the chin guard after it has been locked, the lever must be returned to the unlocked position.
To maximize safety while riding, the helmet should be used with the chin guard closed.

VISOR

Optical Class 1 polycarbonate with anti-scratch treatment on both sides.
Double-engagement central button-type locking mechanism with micro-opening position and closure adjustment.
Contoured inner surface to accommodate the Pinlock ® 120 anti-fog lens.
5.1 OPENING AND CLOSING
Prerequisite: the visor is closed.
› To open the visor, press its opening button 1 and, in a single movement, push upwards the edge of the visor 2 .
Prerequisite: the visor is open.
› To close the visor, push it down until you feel the plastic tab 3 engage inside the button.
5.2 OPERATING POSITIONS

• Open position
• Micro-opening position (see 5.5)
• Closed position

While riding, the visor must be kept in the closed or micro-opening position. It is not safe to ride with the visor open.
If the helmet is not used for a long time, the visor should be placed in the micro-opening position.
5.3 REMOVAL
Prerequisite: the visor is fully open. Start the operation on the right-side visor mechanism.
• Pull down the spring slider 1 with a fingernail, then detach the visor from the mechanism.
› Repeat the operation on the visor mechanism on the left-side visor mechanism.
5.4 INSTALLATION
Prerequisite: begin the operation on the right-side visor mechanism.

• Grasp the visor and pull down the spring slider 1 with a fingernail.
• Place the visor on the associated mechanism, so that the two engagement tabs 2 are seated into their slots 3 .
• Release the spring slider.
• Repeat the above operations on the left-side visor mechanism.
  › Visor installed. Rotate it, making sure it is securely attached and the movement is smooth.

Opening / closing the chinguard without the visor fitted can cause the come out of the mechanism  3 from its sliding seat.
5.5 MICRO-OPENING In this position the visor is firmly closed providing maximum safety, but it creates a gap of about 5mm to allow a moderate flow of air inside the helmet.
Prerequisite: the visor is open.
› Lower the visor until the engagement catch 1 engages the opening button 2 to the first click.
If necessary, facilitate this engagement by pressing the visor open button 2 lightly.
Prerequisite: the visor is closed.
› Press the opening button 2 and, in a single movement, move the visor slightly upwards until the engagement catch 1 locks the visor to the first click.
5.6 CLOSURE ADJUSTMENT
It is possible to adjust the position of the hooking cog, thus changing the pressure thereby required to the button to open the visor.
Prerequisite: the visor is installed and open, and the helmet is resting on a flat surface. Use a Torx® T7 screwdriver.

• Loosen the screw 1 .

• Adjust the position of the engagement catch 2 as desired.
  The farther back the catch is positioned, the more pressure is required on the button to open the visor.

• Tighten the screw.
  › Make sure that the visor closes securely.

LUBRICATING OIL

Applying silicone oil to the visor mechanism prevents the onset of corrosion and bothersome creaking.
Prerequisite: the helmet is placed on one of its two sides.

• Remove the visor (see 5.3).
• Apply a moderate amount of oil to the visor mechanism of the helmet.
• Wipe off any excess oil with a cloth.
• Replicate the operations on the visor mechanism on the other side of the helmet.
  › Install the visor (see 5.4).

In case of contact with skin, wash thoroughly with plenty of soap and water. In case of contact with eyes, wash with plenty of water and seek medical advice. If swallowed, seek medical advice. In case of inhalation, breathe in fresh, open air. Avoid exposure to sunlight. Store in a dry place at a temperature below 50°C. Keep out of the reach of children and animals.
Do not allow the product to penetrate into the soil/subsoil. Do not allow product to reach surface water and/or sewage systems. Keep contaminated washing water contained and dispose of it appropriately. In case of penetration into watercourses, soil or sewage systems, inform the relevant authorities. Suitable material for collection: absorbent material, organic material, sand. Do not litter the container in the environment.

AGV INSYDE COVERS

Do not remove the covers of AGV Insyde if you have not purchased AGV Insyde yet and if you are not just about to assemble it. To remove the AGV Insyde covers refer to  the AGV Insyde assembly booklet, provided with the accessory. Removing the covers improperly and without having the instructions can damage the product.

SUN VISOR

Made of scratch-resistant polycarbonate, the sun visor improves comfort and offers protection from UV radiation. Transmittance varies between 20% and 35% depending on approvals. The sun visor can be used with the chin guard raised. In this configuration it protects the eyes from dust and debris. The position can be adjusted based on the shape of the nose.
The sun visor must only be used during the day in optimal visibility conditions. It must never be used at night, at dawn, at sunset, or when weather conditions do not allow  perfect visibility.
8.1 OPERATION AND ADJUSTMENT
› To lower the sun visor, push the operating slider towards the back of the helmet.
› Once lowered, the sun visor can be adjusted by regulating the last 5 mm of travel. 8.2 REMOVAL AND INSTALLATION
Prerequisite: in a seated position, rest the helmet on your knees. Raise the chin guard and lower the sun visor.
• Grasp the sun visor and push it towards the inside of the shell until the plastic tab 1 detaches from its housing  2 .
› Repeat the operations above on the other side mechanism.
› To install the sun visor, repeat the previous operations in reverse order, taking care to ensure correct movement.  If there are difficulties to remove the sun visor, please, use the tool provided with the helmet. Insert the tool betwe- en the sun visor and the slot

PINLOCK® 120 ANTI-FOG LENS

A hydrophilic plastic device with anti-fog features capable of absorbing humidity.
By fitting precisely into the specially shaped seat on the inner surface of the visor, it creates an air pocket that limits the onset of fogging without compromising the field of view.
Anti-fog devices delay the formation of condensation, but do not guarantee that the problem will not occur. Such devices delay the onset of the problem. Therefore, under extreme environmental conditions, fogging of the visor may occur.
It is strongly recommended the use of Pinlock® lens with air temperatures below 20°C and/or humidity levels above 70% and/or in the rain.
The Pinlock® lens should be handled with care and without the use of tools that could scratch it or abrade its surface.
9.1 INSTALLATION
Prerequisite: the visor is removed from the helmet (see 5.3) and has been thoroughly cleaned. The lens is resting on the inner surface of the visor, facing so that the silicone gasket is in contact with the visor.

• Stretch the visor slightly by grasping it at the ends.
• Attach the lens 1 to the eccentric pawls 2 of the visor; first on one side, then on the other.
• Ensure that the silicone gasket 3 of the lens adheres perfectly to the visor along its entire length.
  › Remove the protective film from the lens and install the visor on the helmet (see 5.4).

9.2 REMOVAL
Prerequisite: remove the visor from the helmet (see 5.3).

• Stretch the visor slightly by grasping it at the ends.
• Lift the lens 1 by acting on its lower central part, then release it from the eccentric pawls 2 on the visor; first on one side, then on the other.
  › The lens is now detached. Remove it. The Pinlock® lens should be handled with care and without the use of tools that could scratch it or abrade its surface.

9.3 TENSIONING
See the illustrative document included in the Pinlock® lens packaging.

CHEEK PADS

10.1 REMOVAL
Prerequisite: in a seated position, place the helmet up-side-down on your knees. Release the fastening system. Lift the chin guard and sun visor. Begin the operation on the right side cheek pad.

• Insert your hand inside the helmet between the cheek pad and the polystyrene shell, then unhook the four snap buttons 1 , releasing, releasing the cheek pad from the polystyrene shell.
• Bend the cheek pad 2 towards the inside of the helmet, then remove the fastening systhe helmet, then remove the fastening system tem 3 through its appropriate gap through its appropriate gap 4 (don’t release the retention system snap button).
• Free the plastic ring 5 from the snap button 6 located on the lower corner of the shell.
• Pull out the whole cheek pad by slipping the plastic band plastic band 7 from its guide.
  ›› Repeat the previous operations on the left side cheek pad.

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10.2 INSTALLATION
Prerequisite: in a seated position, place the helmet upside-down on your knees. Release the fastening system. Lift the chin guard and sun visor. Begin the operation on the right side cheek pad.

• Attach the cheek pad to the helmet by inserting the plastic strip 7 though its guide underneath the base trim.
  The guide fixing the cheek pad plastic strip guide is interrupted by a screw

8. Be sure to continue inserting the plastic strip beyond this interruption.

• Place the plastic ring 5 so that it encircles the snap button 6 located on the front-bottom part of the shell.
• Insert the fastening system 3 through the special opening 4 in the cheek pad.
• Bend cheek pad and lay it to the polystyrene shell, attaching the four snap buttons 1.
  ›› Repeat the previous operations on the left side.

CROWN PAD

11.1 REMOVAL
Prerequisite: in a seated position, place the helmet upside-down on your knees. Lift the chin guard and lock it.

• Release the two snap buttons 1A by detaching them from the neck area 1B.
• Release the two cheek pads upper snap buttons 2A, to release the fabric headset ring 2B.
  › Release the five front plastic clips of the headset 3A from their seats 3B located in the front area of the polystyrene shell.

11.2 INSTALLATION
Prerequisite: in a seated position, place the helmet upside-down on your knees. Lift the chin guard and lock it.

• Place the crown pad inside the helmet with the snap buttons positioned at the back.
• Snap the two rear snap buttons located in the neck area 1B.
• Attach the two upper snap buttons of the pad 2A, interposing the crown pad fabric rings , interposing the crown pad fabric rings 2B2B..
  ›› Attach the five front plastic clips of the headset
  

WIND PROTECTION

12.1 INSTALLATION AND REMOVAL
Prerequisite: in a seated position, rest the helmet on your knees with the chin guard lowered.
› To install the wind guard, lift the base trim of the chin guard with your fingers and align the two holes 1 drilled in the plastic strip with the two hooks 2 below the base trim.
› To remove the wind guard, lift the bottom edge of the chin guard with your fingers and pull the wind guard towards the inside of the helmet, so that the two holes 1 drilled in the plastic strip are released from the two hooks 2 located below the bottom edge

NOSE GUARD

13.1 INSTALLATION AND REMOVAL
Prerequisite: in a seated position, rest the helmet on your knees. Chin guard closed, visor raised.

› Place the nose guard in position, first inserting the central clip 1 , then the two side ones, then the two side ones 2 ..
› To remove the nose guard, first detach the side clips 2 individually, then the middle clip 1 ..

VENTILATION

Ventilation of the interior is achieved with three air intake vents located on the chin guard and one on the top of the shell. The polystyrene inner shell is specifically designed to channel the air flow through the rear exhaust vents.
14.1 UPPER AIR INTAKE VENTS
›› To open the air intake vent, move the slider 1 towards the back of the helmet.
›› To close the air intake vent, move the slider 1 towards the front of the helmet.
14.2 CHIN GUARD AIR INTAKE VENTS
Prerequisite: in a seated position, rest the helmet on your knees. Raise the chin guard.
> To open the central air intake vent, press its lower portion 2 towards the inside of the chin guard.
> To open the side air intake vents 3 move the sliders towards the outside of the shell.

Dainese S.p.A.
via Louvigny, 35
36064 Colceresa (VI)
Italy
ph.: +39 0424 410711
fax: +39 0424 410700
agv.com

References

• AGV: Full-face, modular and open-face motorcycle helmets since 1947
• AGV: Full-face, modular and open-face motorcycle helmets since 1947

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