Oneida Air Systems XXVS300035 V System Dust Collector With Smart Boost Owner’s Manual
- September 30, 2024
- Oneida Air Systems
Table of Contents
XXVS300035 V System Dust Collector With Smart Boost
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Specifications
-
Model: 3HP
-
Available Models: XXVS300035, XXVS300055, XXVS300035W,
XXVS300055W -
Patents: www.oneida-air.com/patents
-
Revision: C 20240307LL
-
Appearance: May vary slightly
-
Document Number: ZBM000046
Product Usage Instructions
System Start-Up Information
Before purchasing or installing the dust collection system,
ensure compliance with Federal, State, Local, OSHA, NFPA, and other
relevant regulations related to the type of dust being
collected.
System Specifications
Refer to the respective sections in the manual for detailed
specifications including wall bracket dimensions, stand and leg
extension dimensions, and system dimensions for 35 and 55-gallon
drums.
Assembly Instructions
Follow the step-by-step assembly instructions provided in the
manual to set up the dust collection system correctly.
Maintenance
Regularly inspect and maintain the dust collector to ensure
proper functioning. Any signs of damage or malfunction should be
addressed promptly.
Troubleshooting
If you encounter any issues with the dust collector, refer to
the troubleshooting section in the manual for guidance on
identifying and resolving common problems.
FAQ
Q: Can the dust collector be used in wet environments?
A: No, operating the system in moist or wet environments is not
recommended as it can pose safety risks and reduce the lifespan of
the equipment.
Q: What should I do if warning labels are missing?
A: Replace any missing or obscured warning labels before using
the dust collector to ensure safety guidelines are followed.
Q: Can modifications be made to the system?
A: Modifications should not be made without prior approval from
Oneida Air Systems, as unauthorized changes can void the warranty
and lead to malfunctions.
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Owner’s Manual
V-System® Dust Collector
with SMART Boost®
3HP
XXVS300035 # XXVS300055 # XXVS300035W # XXVS300055W
Patents: www.oneida-air.com/patents
Rev: C 20240307LL
Appearance may vary slightly
Doc. #ZBM000046
Table of Contents
System Start-Up Information System Specifications Wall Bracket Dimensions
Stand and Leg Extension Dimensions System Dimensions for 35 Gallon Drum System
Dimensions for 55 Gallon Drum System Contents Assembly Instructions
Maintenance Troubleshooting F.A.Q. Recommended Accessories Warranty
Information Notes
2 4 5 7 8 9 10 12 22 23 24 26 28 29
oneida-air.com 1
system start-up Information
Before Purchasing or installing a dust collection system the process
owners/operators are cautioned to do so in accordance with prescribed Federal,
State, Local, OSHA, NFPA, and any other applicable codes or regulations
relating to the type of dust(s) you are collecting.
This manual contains specific precautionary statements relative to worker
safety. Read thoroughly and comply as directed. The most up to date safety
information can be found on our website: oneida-air.com/safety
WARNING
1. READ and understand ALL instructions and warning labels BEFORE using the
dust collector. 2. REPLACE warning labels if they become obscured or removed.
3. ALWAYS follow all applicable federal, state, local, OSHA, NFPA, or
authorities having jurisdiction codes and regulations
when installing and operating this dust collector. 4. ENSURE that all users of
this dust collector are informed of all warnings and precautions, safe use,
and maintenance
procedures. 5. FULL mental alertness is required. The machine is not intended
for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge.
6. DO NOT allow use by or near children. 7. DO NOT allow it to be used as a
toy. 8. NEVER leave the dust collector running while unattended. 9. TURN OFF
and UNPLUG the dust collector BEFORE walking away, servicing, or cleaning.
Allow the fan blower motor to
come to a COMPLETE STOP before walking away or performing any maintenance,
service, cleaning, or adjustments. This eliminates the risk of injury from
unintended startup or contact with live electrical components. 10. ENSURE that
your dust collector is turned OFF and UNPLUGGED during installation. This
eliminates the risk of injury from unintended startup or contact with live
electrical components. 11. COMPLETELY INSTALL ductwork/flex hose before
operating collector. a. Seal ductwork with silicone sealant or duct tape if
leaks are found. b. Have dust drum in place and sealed. c. NEVER operate
without filter and cowling in place. This machine has high speed rotating
elements than can cause
severe injury. 12. ONLY use the dust collector for its intended purpose as
described in this manual. DO NOT force it or an attachment to do a
job for which it was not designed. Consult this owner’s manual or reach out
for recommended accessories. 13. ENSURE enough air volume is at the suction
point to capture all the particulate generated. 14. NEVER make modifications
without prior approval from Oneida Air Systems. Modifying the dust collector
or using it
differently than intended will void the warranty and may result in malfunction
or mechanical failure that leads to serious personal injury or death! DO NOT
allow use as a toy.
2 Oneida Air Systems, Inc.
system start-up Information (Continued)
15. DO NOT locate or operate the system in moist, wet, poorly lit, or
cluttered environments. Operating in these areas can create shock hazards,
increase the risks of accidents and injury, and/or lower the operating
lifespan of the dust collector.
16. DO NOT install in classified hazardous atmospheres without an enclosure
rated for the application. System location must account for wind, seismic
zone, and other load conditions. Codes may regulate acceptable locations for
installing dust collectors. Consult with the appropriate authorities having
jurisdiction to ensure compliance with all national and local codes regarding
dust collector installation. Equipment must be anchored in a manner consistent
with local code requirements. Anchors must be sufficient to support dead,
live, seismic, and other anticipated loads. Consult a qualified engineer for
final selection of anchorage.
17. ENSURE exhaust air is properly vented. It should NOT be vented into a
wall, a ceiling, or a concealed space of a building. Personal injury, death,
and/or property damage can result from material discharge during venting. The
risk of personal injury and/or property damage can be minimized or avoided by
locating vented equipment outside buildings and away from normally occupied
areas. If exhaust air is vented outside, you must provide make up / return
air. Flue gases (carbon monoxide) can be drawn into the shop from furnaces,
water heaters, or other appliances.
18. INSPECT and MAINTAIN REGULARLY. Keep the dust collector in proper working
order. A machine that isn’t properly maintained, not working as it should, has
been dropped, damaged, left outdoors, or dropped in water could malfunction
leading to serious personal injury or death!
19. AVOID CORD DAMAGE. DO NOT pull or carry by cord. DO NOT use cord as
handle. DO NOT unplug by pulling on cord. To unplug, grab the plug, NOT the
cord. DO NOT close door on cord or pull cord around sharp edges or corners. DO
NOT run dust collector over cord. DO NOT handle cord/plug with wet hands. Keep
cord away from heated surfaces. If the supply cord is damaged, it must be
replaced by the manufacturer, its service agent or similarly qualified persons
in order to avoid a hazard.
20. ALWAYS check for damaged parts. A part that is damaged should be
carefully checked to determine that it will operate properly and perform its
intended function. Immediately repair or replace damaged or mis-adjusted parts
before operating machine.
21. DO NOT put any object in openings. DO NOT use with any opening blocked.
(Except when pulsing – See Maintenance Section for more information.)
22. ALWAYS wear a NIOSH approved respirator when emptying dust bins and
during operation. Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities contains chemicals known to cause
cancer, birth defects or other long-term respiratory damage.
23. ALWAYS keep hair, loose clothing, fingers, and all parts of body AWAY
from openings and moving parts. 24. ALWAYS wear ANSI-approved safety glasses
or a face shield when operating or observing machinery and when emptying
dust bin. 25. ALWAYS wear hearing protection during extended periods of
operation.
oneida-air.com 3
system start-up Information (Continued)
Process owners/operators retain all responsibility for the suitability of fire
and explosion hazard mitigation, suppression, and isolation strategies and to
follow all applicable federal, state, local, OSHA, NFPA, or authorities having
jurisdiction codes and regulations when installing and operating this dust
collector.
Improper operation of a dust control system may contribute to conditions in
the work area or facility that could result in severe personal injury and
product or property damage.
Oneida Air Systems assumes no responsibility or liability for the suitability
of any fire and/ or explosion mitigation strategy, or any items incorporated
into a collector as part of an owner/operators hazard mitigation strategy.
FIRE HAZARDS
1. THIS UNIT IS NOT RATED FOR USE IN COMBUSTIBLE ENVIRONMENTS. 2. DO NOT
operate the dust collector in areas where explosion risks are high. Areas of
high risk include, but are not limited to,
areas near pilot lights, open flames, or other ignition sources. 3. ONLY
operate dust collector in locations that include a fire suppression system or
have a fire extinguisher available nearby.
a. The ABC type (dry chemical) is generally a good choice for small wood
shops. b. Additional information on portable extinguishers can be found in
NFPA 10 (Standard for Portable Fire Extinguishers). 4. DO NOT allow
accumulation of layers of fine dust on horizontal surfaces. Especially
overhead lights, electrical boxes and fuse panels which can ignite dust. Keep
the floor around the system clean and free of scrap material, oil, grease. 5.
ENSURE all equipment and ductwork is electrically grounded. 6. DO NOT use PVC
drain pipe. 7. ALWAYS consult an electrician or qualified service personnel
about wiring practices and electrical codes in your area. ONLY allow an
electrician or qualified service personnel to do electrical installation or
repair work. 8. ALWAYS disconnect power before accessing or exposing
electrical equipment. Improper wiring can cause fire, electrocution, injury,
or death. 9. DO NOT use to pick up anything that is burning or smoking, such
as cigarettes, matches, or hot ashes. 10. DO NOT use to pick up liquids,
flammable liquids, or combustible liquids, such as gasoline, or use in areas
where they may be present. 11. DO NOT use excessively large wood waste bins.
Wood dust mixtures are highly flammable and can be explosive 12. ALWAYS check
your dust bin for smoldering materials before leaving the shop. 13. NEVER
introduce sparks or sources of ignition into the dust collector. Sparks can be
generated in several ways: a. High speed sanders, abrasive planers, saws, and
edgers may strike foreign material and create a red-hot metal fragment. b.
Knots in hardwood can create frictional sparks. c. Trapped metal, when drawn
into the dust collection system, can spark against ductwork.
4 Oneida Air Systems, Inc.
system start-up Information (Continued)
d. Check wood stock for old nails and screws which can create red-hot metal
fragments. 14. DO NOT overload woodworking equipment, especially sanders, as
excessive frictional heat can spontaneously ignite dust.
Sanders can produce concentrations of dust well into the combustible range.
15. ALWAYS check that all dust collection equipment is properly selected and
sized for the intended use. Authorities with
jurisdiction should be consulted before installing to verify local codes and
installation procedures. In the absence of such codes, install collector
according to the National Electric Code, NFPA No. 70-latest edition and NFPA
91, NFPA664 Code (NFPA 654 if combustible dust is present).
Customer service Dept.
1-866-387-8822 · support@oneida-air.com
oneida-air.com 5
System Specifications
O p E R AT I O N
Fan Rating (Free Fan)
2,940 CFM
Fan Rating (with Cyclone & Filter)
1,030 CFM at 2″ W.C.
Maximum Suction Rating
21″ WC
MOTOR AND ELECTRICAL
Motor Type
U.S. Made TEFC Motor
Motor Insulation
Class F
Motor Service Factor
1.15
Horsepower
3 HP
Motor Speed
3,500-4,500 RPM
Phase
Single-Phase (1ph)
Voltage
208-230V
Cycle
60Hz
Listed FLA
15-17.5A
On/Off Switch
Remote Starter with Push button On/Off Switch and RF Keyfob
Power Cord
7 ft
Power Connector
Wire
Recommended Circuit Size
30A
Recommended Circuit Size
HACR
Sound Emission
77 dBA at 10 ft
IMpELLER
Size
15″
Material
Single-piece, backward inclined, non-sparking/non-ferrous
C ARTRIDGE FILTER
Filter Media Type
HEPA Grade ePTFE Media
Filter Efficiency
E12 Minimum Efficiency Rating
Filter Surface Area
95 sq. ft.
SySTEM DIMENSIONS AND CONSTRUCTION
Barrel/Cyclone Body
Heavy-gauge cold-rolled steel
Inlet
6″ Diameter
Overall Height (with 35 Gallon Drum)
84″
Overall Height (with 55 Gallon Drum)
96″
6 Oneida Air Systems
wall Bracket Dimensions
Nominal dimensions shown. Dimensions subject to slight variations in manufacturing.
46-1/8 1,173 mm
29-5/16″ 745 mm
73″ 1,853 mm
51-5/8″ 1,312mm
26-1/8″ 663 mm
35 Gallon
22-1/4″ 565 mm
55 Gallon
35″ 889 mm
23″ 584 mm
23″ 584 mm
oneida-air.com 7
wall Bracket Dimensions (Continued)
1/4″ 8 mm
10-1/4″ 262 mm
14″ 356 mm
Left Wall Bracket
20-1/4″ 516 mm
18in systems dimensions
Back Support Brace
Right Wall Bracket
3/4″ 19 mm
3-1/4″ 83 mm
14-3/4″ 375 mm
16″ 406 mm
Note: The Wall Bracket is universal to 18″ and 21″ systems. The blackened holes on the Back Support Brace and Left and Right Wall Brackets in the images above will not be utilized in the V-System installation.
8 Oneida Air Systems
oneida-air.com 8
stand and leg extension Dimensions
The Angle Bracket Leg Extension Kit (#STZ212301) is included with the 55
gallon drum kits. The Leg Extensions are required for the 35 gallon drum kits
if you purchased the Universal Drum Dolly (#SDD990000) or the 13″ Stacking
Sound Filter (#BSS131400).
Nominal dimensions shown. Dimensions subject to slight variations in
manufacturing.
30-1/4″ 769 mm
303-13/”4″ 786398 mm
Position 3
Position 2
Position 1
54-3/16″ 1,376 mm
Position 1 58-3/16″ 1,478 mm
Position 2 66-3/16″ 1,681 mm
Position 3 70-11/16″ 1,796 mm
For 35 gallon drum and Universal Drum Dolly
For 55 gallon drum and/or Stacking Sound Filter
For 55 gallon drum, Universal Drum Dolly,
and/or Stacking Sound Filter
oneida-air.com 9
system Dimensions for 35 Gallon Drum
Nominal dimensions shown with a 35 gallon drum. Dimensions subject to slight variations in manufacturing.
Top View
49″ 1,243 mm
16″ 406 mm
33″ 838 mm
30″ 764 mm
83-7/8″ 2,130 mm
65-1/2″ 1,666 mm
58-1/4″ 1,481 mm
36″ 914 mm
6-1/8″ 157 mm 7-1/2″ 191 mm
10 Oneida Air Systems
54-1/4″ 1,379 mm
25-1/2″ 646 mm
27″ 686 mm
30″ 762 mm
system Dimensions for 55 Gallon Drum
Nominal dimensions shown with a 55 gallon drum. Dimensions subject to slight variations in manufacturing.
Top View
49″ 1,243 mm
16″ 406 mm
33″ 838 mm
30″ 764 mm
95-7/8″ 2,435 mm
77-1/2″ 1,971 mm
36″ 70-1/4″ 914 mm 1,786 mm
66-1/4″ 1,684 mm
6-1/8″ 157 mm
19-1/2″ 496 mm
37-3/8″ 950 mm
27″ 686 mm
30″ 762 mm
oneida-air.com 11
system Contents
If you cannot find an item on the list, examine the packaging materials very carefully. Certain components have been pre-installed. *There may be hardware leftover.
ID
Part number Part description
A
BXI030118C
Motor Assembly 3 HP 1 PH
B
BHX300050
Fan Housing
C
SXB300055
Cone
D
ACB120000
12″ Clamp Band
E
DHF090001
9″ Diameter Flex Hose
F
SEX550900
Steel Drum Lid w/ 9″ Collar
G
SES350000 SES550000
35 Gallon Steel Drum w/ Clamp 55 Gallon Steel Drum w/ Clamp
H
FCS133695HF 13″ x 36″ HEPA Cartridge Filter
I
GXF010013
13″ Plenum Kit
I1
FPX000001
Filter Plenum Elbow
I2
FPX010013
13″ Filter Plate
I3
BSC130000
Drop-in Silencer
I4
FPZ000013
Fine Dust Bin
I5
AHX001318
Plenum Hardware Kit
I5A
AFJ051602
5/16-18″ x 2″ J-Bolt
I5B
AFT000001
5/16-18″ Thumb Nut
I5C
AFB516125
5/16-18″ x 1.25″ Bolt
I5D
AFW180000
5/16″ Flat Washer
I5E
AFT155175
5/16-18″ Whiz-Lock Nut
J
AHX000003C
V-System Hardware Kit
J1
RGZ000000
Neoprene Foam Gasket Roll
Qty ID
Part number Part description
Qty
1
J2
RGZ125075* Gasket Roll
6′
1
J3
AFB155155 5/16″-18 x 1″ Flange Bolt
39
1
J4
AFT155175 5/16″ Whiz-Lock Nut
30
2
J5
AFT900516 5/16″-18 Nylock Nut
8
1
J6
AFW180000 5/16″ Flat Washer
8
1
J7
FGA000002
14″ Grounding Cable w/ Two 8-18 x 3/8″ Self-tapping Screws
1
1
J8
AFW180000 5/16″ Flat Washer
8
1K
STZ180001
Stand Assembly
1
1L
AMR240000 Remote
1
1M
AXB999110B Dust Sentry
1
1
INCLUDED ONLy WITH 55-GALLON STEEL DRUM
1N
STZ212301
Leg Extension Assembly
1
1
INCLUDED ONLy WITH WALL BRACKET SySTEMS
1O
SMS300021A Wall Bracket
1
8
8
9 Please unpack the parts carefully and confirm you have 9 received each item
listed here.
- Additional Hardware included 9 Additional parts are included in your universal 1 hardware package (AHX000005). 25′ Combined inside hardware package (AHX000516).
you will need the following tools:
GENERAL
8′ Ladder Level Scissors 1/2″ Wrench 1/2″ Socket Wrench
Razor Knife Diagonal Cutters Tape Measure / Ruler 1/4″ Socket Impact Driver
12 Oneida Air Systems
FAN HOUSING
Flathead Screwdriver Hammer
F I LT E R
7/16″ Wrench 7/16″ Socket Wrench
system Contents (Continued)
J1
J3
J4
A
I5C
B I1 I5D
I5E I2 C
I3
I5A I5B
D
J
E
H
D
F
I5A
I5B
I4
G
L
Note:
Attached to
the Motor
Assembly (A)
J3
J3
J3
J6 J5 M
K N
O
oneida-air.com 13
assembly Instructions
Before you start, determine which direction you want your filter to hang and
which direction you want your ductwork to enter the collector. The fan housing
and cyclone barrel bolt holes are drilled at 45 degree increments; Some
orientations are not possible.
Tip: The collector will seem quieter if the outlet is aimed away from the
primary work area.
COrreCT
COrreCT
InCOrreCT
INLET INLET
INLET
INLET INLET
Filter will obstruct inlet pipe
INLET
INLET INLET
INLET
1
Assemble the supplied support for your system. Refer to the instruction sheet(s)
included with your chosen support:
a. Stand Instruction Sheet # ZBI000014 [FIG 1]
b. Leg Extension Instruction Sheet # ZBI000013 [FIG 3]
c. Wall Bracket Instruction Sheet # ZBI300021A [FIG 2]
d. Wall Bracket Template # ZBT300021 [FIG 2]
Note: The Leg Extensions (N) are required if you
purchased the 35 Gallon Kit (XGK030035) and
Oneida Air Systems’ Stacking Sound Filter.
FIG. 1
FIG. 2
FIG. 3
14 Oneida Air Systems
assembly Instructions (Continued)
2
Apply Gasket (J1) making sure that there is no gap where the ends meet:
a. Apply to the top flange of the Cone (C) outside the bolt holes [FIG. 2a].
b. Apply to the Filter Plate (I2); it may partially cover the bolt holes. Make
sure that there is enough room for the bolts to push through [FIG. 2b].
c. Apply to the Fan Housing (B) outlet inside the bolt holes [FIG. 2c].
d. Apply to the top of the Fan Housing (B) outside the bolt holes [FIG. 2d]
Note: Dust collection systems cannot operate effectively if there isn’t a
complete seal. There must be NO air leaks.
Top View
FIG. 2a
FIG. 2b
FIG. 2c
FIG. 2d
oneida-air.com 15
assembly Instructions (Continued)
3
Lift the Cone (C) onto the supplied support, making sure to align the Cone’s flange holes
with those on the Stand [FIG 3a]. Secure to the
supplied support using eight Flange Bolts (J3),
eight 5/16″ Flat Washers (J6), and eight Nylock
Nuts (J5) [FIG 3a].
FIG. 3a
16 Oneida Air Systems
FIG. 3b
assembly Instructions (Continued)
4
Lift the Fan Housing (B) onto the Cone (C), making sure to orient the Fan Housing so that
the riv nuts face upwards as shown in [FIG
4a]. Align the housing’s holes with the holes in
the Cone and keep in mind the direction you
want your outlet to face. [FIG 4b].
Secure the Fan Housing onto the Cone using eight Flange Bolts (J3).
FIG. 4a
5
Unwrap the braided filter grounding wire from the Motor cowling of the Motor Assembly (A)
and let hang loose for future grounding steps
[FIG. 5a]. Also, unclip the Remote (L) from
the Filter Grounding Wire [FIG. 5b].
FIG. 4b
FIG. 5a FIG. 5b
oneida-air.com 17
assembly Instructions (Continued)
THE MOTOR ASSEMBLy IS vERy HEAvy AND CUMBERSOME; BE SURE TO HAvE ADEQUATE HELp WHEN LIFTING!
6
Carefully lift the Motor Assembly (A) to the top of the Fan Housing (B) and align the Fan
Housing’s holes with the motor plate holes
following the orientation shown in [FIG. 6a].
Secure the Motor Assembly to the Fan Housing using seven Flange Bolts (J3).
[FIG. 6b].
Note: The eighth hole (indicated by X) on the Fan Housing (B) does not require
a bolt because it is inaccessible [FIG. 6a].
x
FIG. 6a
18 Oneida Air Systems
FIG. 6b
assembly Instructions (Continued)
7
Secure Filter Plate (I2), gasket side up, to Filter Plenum Elbow (I1) with nine Bolts (I5C), nine
Flat Washers (I5D), and nine Whiz-Lock Nuts
(I5E). [FIG. 7a]
Support
Note: Ensure holes on the Filter Plate line
Hanger
up with those on the Plenum Elbow. The
Ringlet
hole pattern is asymmetrical [FIG. 7b]. The
rectangular shaft on the Bolts (I5C) must push
through the holes on the Filter Plate (I2).
FIG. 7a
8
Secure the Filter Plenum Elbow (I1) to the outlet on the Fan Housing (B) using seven
Flange Bolts (J3) and seven Whiz-Lock Nuts
(J4) [FIG. 8].
FIG. 7b FIG. 8
oneida-air.com 19
assembly Instructions (Continued)
9
Insert the Drop-In Silencer (I3) into one end of the Filter (H). This end will become the top
of the Filter [FIG. 9].
10
Attach the Fine Dust Bin (I4) to the bottom of the Filter (I) with four J-Bolts (I5A) and four
Thumb Nuts (I5B) as shown in [FIG. 10].
11
To ground the filter, attach the ring terminal on the braided ground wire from the Motor
Assembly (A) to a J-bolt on the filter plate,
under the Thumb Nut, then attach the alligator
clip to the filter’s cage [FIG. 11].
Note: If you need to extend the wire, you can use any 16 gauge copper stranded wire and connect with wire nuts.
20 Oneida Air Systems
FIG. 9 FIG. 10 FIG. 11
assembly Instructions (Continued)
The flex hose connects the cyclone to the dust bin below and only requires enough height to allow the lid to be lifted from the bin. you may shorten the provided 1′ hose length as needed.
12
Attach Hose (E) to the Cone’s (C) discharge, and secure it in place with a Clamp Band (D).
[FIG. 12]
Note: The hose is a snug fit. Pull ends up little by little to work the hose onto the cyclone’s discharge. Pliers can be used to grab the reinforcing wire and aid in pulling the hose over the opening.
Position the Drum (G) and Lid (F) under the Cone and repeat the process to attach the opposite end of the Hose onto the Lid’s collared inlet using Clamp Band (D).
Unclamp the Lid and test to see if the Drum is easy to remove from underneath the Cone.
If there is insufficient clearance for removing the Drum, you may trim the
Hose using a razor knife and diagonal cutter to cut through the clear lining
and reinforcing wire.
Note: Be careful to only remove 0.5″ at a time so as not to over trim.
FIG. 12
oneida-air.com 21
assembly Instructions (Continued)
13
Statically ground the Drum (G) by attaching the 14″ Grounding Cable (J7); Drive the 3/8″
Self-Tapping Screw through its eyelet and
into the bottom of the Cone (C) just above
the installed Flex Hose (E). Repeat using the
second 3/8″ Self-Tapping Screw on the Lid’s
Collared Inlet (F) [FIG. 13].
Note: If you need to extend the wire, you can use any 16 gauge copper stranded wire and connect with wire nuts.
FIG. 17
FIG. 13
ENSURE THAT ALL ELECTRICAL pOWER TO THE SySTEM IS DISCONNECTED BEFORE
pROCEEDING WITH FURTHER STEpS.
14
Use the adhesive of your choice to temporarily secure the starter to the wall [FIG. 14].
To permanently secure the starter to the wall proceed to step 15.
Wall Adhesive
22 Oneida Air Systems
FIG. 14
assembly Instructions (Continued)
15
To permanently secure the starter to the wall, take off the starter cover by removing the top
and bottom screws and exposing the overload
and contact connections [FIG 15a]. Set aside
the screws.
a. Place a mark through the four mounting holes [FIG 15b].
b. Using appropriate fasteners for the wall type, drill into the wall at the
marked locations.
c. Secure the starter to the wall.
16
Reattach the cover with the screws set aside in Step 15 [FIG 16].
Top Screws
START
STOP
Bottom Screws
FIG. 15a
Mounting Holes
Mounting Holes
FIG. 15b
START
STOP
17
To install the Dust Sentry (M) [FIG. 17], refer to the included instruction sheet:
· Dust Sentry Sheet #ZBI000002A
FIG. 16
FIG. 17
oneida-air.com 23
Maintenance
UNpLUG yOUR UNIT BEFORE SERvICING OR CLEANING
Cleaning the Filter
Proper filter cleaning should not be neglected as a dirty filter can
significantly affect your dust collector’s performance and the overall
lifespan of your filter. The following steps should be done while the filter
is still attached to your system:
1. WEAR A DUST MASK AND EYE PROTECTION WHILE CLEANING THE FILTER.
2. Turn off the dust collector and wait for the system’s fan blower to come
to a complete stop.
3. Use a hand-held, compressed air nozzle with a pressure between 30 to 60
PSI to blast air along the filter’s exterior pleating. Hold the air nozzle at
a 20 degree angle and at least 6″ away from the filter; Closer blasts may
damage the filter material. Direct air out and away from anyone in the area.
4. Wait a few minutes for the dust to settle, then remove the fine dust bin
at the bottom of the filter.
5. Dispose of dust carefully and then reconnect the dust bin.
Emptying the Drum
When first using the dust collector, check the drum regularly to get an idea
of how often it needs to be emptied. If the drum becomes overfilled, the dust
will be sucked into the intake barrel and into the filter. How quickly the
drum will fill up is based on the type of work being done at the time. For
example: fine dust from a sander or table saw will slowly fill the drum while
curly shavings from a planer or jointer will quickly fill the drum.
24 Oneida Air Systems
Lubricating the Motor
Per the motor’s specifications, their 2-pole motors (3,600 RPM) are to be lubricated every 5,500 hours. Refer to the Table below to determine if your motor’s lubrication interval must be adjusted. For example, a system operating in a moderately corrosive area with an ambient temperature of 109° F (43° C) would qualify as the “Severe” service condition, and should instead be lubricated every 2,750 hours.
A right angled grease coupler will be needed for this operation.
1. Motors can be greased while running or, if the the ambient temperature is
less than 176 F (80 C), while stopped.h.
2. Clean the motor’s grease fitting, or if equipped with slotted grease
screws, clean the area around the grease hole. If the motor has a purge plug,
remove it.
3. Apply grease gun to fitting (or grease hole). Add 0.3 ounces (8.4 grams)
of Mobil Polyrex grease by weight, or 0.6 cu. in. (2 teaspoons) of Mobil
Polyrex grease by volume.
4. Slowly apply the recommended amount of grease, taking one minute or so to
apply. Too much grease or injecting grease too quickly can cause premature
bearing failure.
5. Operate the motor for 20 minutes; Reinstall purge plug if previously
removed.
Caution: Keep grease clean. Mixing dissimilar grease is not recommended.
LUBRICATION INTERvAL TABLE
Severity of Service
Maximum Ambient Temperature
Atmospheric Contamination
Standard 104° F (40° C)
Clean; Little Corrosion
Severe
122° F (50° C)
Moderate Dirt; Corrosion
Extreme
122° F (50° C) or Class H Insulation*
Severe Dirt; Abrasive Dust;
Corrosion
Low Temperature
< -22° F (-30° C)**
Lubrication Interval Multiplier
1.0
0.5
0.1
1.0
- Special HIGH temperature grease is recommended ** Special LOW temperature grease is recommended
Troubleshooting
pROBLEM
CAUSE
Motor Overheating/System Tripping
(The motor’s overload will trip if the motor is overheating)
Air leaks between the dust collector and dust bin
Motor not properly wired
Poor Dust Pick-Up at Tools/ Ductwork issues System Lost Suction
Filter Clogging
Large chips clogging the filter
Fine dust clogging the filter
System Will Not Turn On
VFD may need to be reset
SOLUTION
1. The lid of the dust drum must be in place, have a foam seal, and be well
seated when operating the dust collector.
2. Make sure flex hose is not torn and the hose clamps are tight. 3. Check
for holes or leaks in the dust barrel.
1. Check wire connections. 2. Check fan impeller rotation. 3. Check breaker
box to make sure power supply is correct for motor.
1. Check length of duct runs, duct diameters, and hood design compared to
ductwork design guidance.
2. Make sure all ductwork is sealed. Large air losses will occur even through
small cracks in the ductwork. Use silicone, duct tape or duct mastic compound
as a sealant.
3. Check for air leaks between collector and dust drum. 4. Close all unused
blast gates at your woodworking machines. 5. Check for a restricted pipe, too
small a hood port, or too small a branch line. 6. Be sure that your filter is
clean.
1. Check for a leak in the dust bin, flex coupling, or lid. Check for split
or torn flex coupling.
2. Make sure dust bin has not over filled. Dust bin should be emptied before
the dust reaches top of container.
3. Interruption of air flow, such as vacuuming chips with a flex hose
connection, will increase need for additional filter maintenance.
1. Air flow to the collector may be restricted. The collector needs the
equivalent of at least a 4″ diameter cross-section open to allow adequate air
volume and speed for pre-separation in the cyclone stage of the collector. If
you are using a woodworking machine with only one 2″diameter dust port,
partially open another blast gate to compensate.
2. Check for excessive elbows at cyclone inlet. 3. Heavy sanding with a drum
sander or fine grit paper will cause the pleated filter
media to blind sooner than with larger sized dust. Clean filter more often
with compressed air.
1. Remove the cowling and press the reset button. 2. If there is no room to
remove the cowling, unplug your system for 1 minute.
If you continue to experience difficulty with your dust collector, call Oneida Air Systems’ Customer Service Department at 1-866-387-8822 or email support@oneida- air.com.
oneida-air.com 25
F.a.Q.
What dust can be collected?
Oneida Air Systems’ dust collectors are designed and tested for wood and wood
dust. They can and have been used effectively for various other dusts and
chips, such as drywall dust, paper dust, agricultural dust, metal chips and
other forms of debris. The customer is, however, cautioned that some common
materials when cut, ground or processed by machinery may become very
dangerous: highly toxic, flammable, or deflagrable and explosive. The user
must ensure that the dust collection system is used in accordance with
national, state, local, NFPA, OSHA and all other applicable codes.
Can this be used for wet applications as well?
No. This system is designed for use collecting dry materials only.
What is a static dissipative material?
This term refers to the range of conductivity that a material has. Static
dissipative materials range from 106-1012 Ohms.
How often should I clean the dust collector’s cartridge filter?
This can vary widely depending on how often your dust collector is used and
what kind of dusts it’s exposed to; but you should typically clean it only
once you’ve noticed a considerable drop in suction performance. In our
experience, this can be around once per year, but with heavy amounts of
sanding, it could be as often as once per month.
When should I replace this filter?
With regular maintenance, our cartridge filters can easily last up to 5 years.
Your filter should only be replaced if thorough cleanings do not help to
restore your suction performance.
How do I clean this filter?
Clean this filter using compressed air blown from the outside of the filter.
For further instructions see the Maintenance Section.
How do I troubleshoot an air leak with my cyclone?
Even a small leak can significantly affect the overall separation performance
of the cyclone. If you can’t audibly pinpoint where the leak might be coming
from, one of the simplest ways to check for air leaks is with a smoke test.
Should the inlet reducer for my dust collector be crimped or straight?
The inlets on all of our dust collectors are sized to fit standard ductwork.
If you need a reducer to connect to ductwork that’s smaller than your
collector’s inlet, the end of the reducer that connects to the inlet will need
to be crimped, so that it will fit inside the inlet..
Is this product compatible with Quick-Clamp Duct?
Yes, but you will first need to install a machine adapter into the dust
collector’s inlet. These adapters are smaller on the raw end than traditional
ducting so that they can slip into the ports on systems and tools (i.e. a 5″
QuickClamp Duct Machine Adapter will measure ~4.9″ O.D. on the raw end).
26 Oneida Air Systems, Inc.
F.a.Q. (Continued)
Where do I mount the included Dust Sentry?
The strobe can be mounted anywhere convenient that is within reach of the
wiring.
Can I lengthen the Dust Sentry’s power cord?
The 8′ power cord can be extended to any length using wire of the same gauge
or higher.
Why does the Dust Sentry’s Indicator flash when the bin is empty?
Because the Dust Sentry works via an adjustable infrared sensor, it can
sometimes show false positives with an empty container because of the
reflective surface at the bottom of the steel drum. This issue will go away
soon after the system is used. Once the bottom of the drum has sawdust on it,
the Dust Sentry should no longer give a false positive. It can also be
resolved by painting/coloring the inside bottom of the drum so that it is no
longer reflective enough to affect the sensor..
How do I adjust the Bin Level Sensor?
Adjust the detection of the dust level of the infrared sensor by rotating the
Level Set Screw. Turning it towards the plus sign (+) will lengthen the range
of the sensor; turning it towards the minus sign (-) will shorten the sensor’s
range. DO NOT force the level set screw.
Can the Dust Sentry be mounted outside?
No, the Dust Sentry is for indoor use only.
Is this remote IR or RF?
All of our current remote control products operate via Radio Frequency (RF).
What type of battery does the Remote (M) use?
The remote control keyfob uses an A23 type battery.
oneida-air.com 27
recommended accessories
13″ x 39″ Spunbond Filter
FCS133995
· Specially designed for high airflow performance with minimal pressure drop.
· Durable polyester pleating material with external, reinforcing steel wire
frame. · Independently lab tested and verified filtration media.
13″ x 36 HEpA Media Filter
FCS133695HF
· Independently tested G.E. Certified H12 HEPA-grade filter media. · Wide-
spaced pleated filters with teflon-like coating for quick and easy dust
removal. · Equipped with patented Flame Guard arrestor mesh for added safety.
35 or 55 Gallon Liner Bag Holder
ABX000035 or #ABX000055
· Holds the liner bag open within your dust collector’s waste container. ·
Several finger holes for easy lifting and removal from the liner bag. · 20.5″
tall for 35 hallon, 32″ tall for 55 gallon.
35-55 Gallon Heavy-Duty plastic Liner Bag
VAB251555
· Lines the inside of large, 35 to 55 gallon containers for fast and simple
waste disposal. · Heavy thickness protects against tearing from wood chips or
other sharp debris. · 22″ x 22″ x 55″
RF Remote Control Key Fob
AMR000000
· Sends long range wireless signal via radio frequency. · Works at long
distances and even through walls! · Compatible only with systems that include
a magnetic motor starter control box.
28 Oneida Air Systems
warranty Information
Limited Warranty Activate online at oneida-air.com/warranty
Oneida Air Systems®, Inc. (OAS) warrants the V-System with SMART Boost for a
period of 2 years to the original purchaser from the date of purchase, unless
otherwise specified. Items not manufactured by Oneida Air Systems are limited
to their own manufacturer’s warranties. All electrical items such as magnetic
starters, remotes, sensors, pumps, bin sensors, bag grippers, accessories and
etc. are limited to 90 days. Oneida Air Systems warrants that the product will
be free from defects in materials and workmanship. This is Oneida Air Systems’
sole written warranty and any and all warranties that may be implied by law,
including any merchantability or fitness, for any particular purpose, are
hereby limited to the duration of this written warranty. Oneida Air Systems
does not warrant or represent that the merchandise complies with the
provisions of any law or acts unless the manufacturer so warrants. This
warranty does not apply to defects due directly or indirectly to misuse,
negligence, accidents, abuse, repairs, alterations, improper wiring or lack of
maintenance. In no event shall Oneida Air Systems’ liability under this
warranty exceed the purchase price paid for the product and any legal actions
brought against Oneida Air Systems shall be tried in the State of New York,
County of Onondaga. The buyer is cautioned to install and operate dust
collectors in accordance with prescribed Federal, State, OSHA, NFPA, local
codes and regulations. This equipment should be installed/wired by a licensed
electrician following all applicable codes. Local codes can be significantly
different from national codes. The customer assumes the responsibility for
contacting their insurance underwriter with regard to specific application
requirements of venting or if additional fire protection and safety equipment
may be required. Oneida Air Systems shall in no event be liable for death,
injuries to persons or property or for incidental, and contingent, special, or
consequential damages arising from the use of our product. Oneida Air Systems
makes every effort to accurately represent our products and prices, however
Oneida Air Systems reserves the right to make changes to products and prices
at any time. As a manufacturer, Oneida Air Systems reserves the right to
change product specifications at any time in an effort to achieve better
quality products.
ONEIDA AIR SySTEMS SHALL IN NO EvENT BE LIABLE FOR DEATH, INJURIES TO pERSONS
OR pROpERTy OR FOR INCIDENTAL, AND CONTINGENT, SpECIAL, OR CONSEQUENTIAL
DAMAGES ARISING FROM THE USE OF OUR pRODUCT.
SAFETy WARNING – pLEASE READ
Before purchasing or installing a dust collection system, the buyer is
cautioned to do so in accordance with prescribed Federal, State, Local, OSHA,
NFPA, and any other applicable codes or regulations relating to the type of
dust(s) you are collecting. SOME TYPES OF DUST UNDER CERTAIN CONDITIONS HAVE
THE POTENTIAL TO BE EXPLOSIVE. Oneida Air Systems is not responsible for how
the dust collector is used or installed. Dusts with deflagration or explosion
risks, such as wood dust, may require additional safety equipment including
but not limited to; venting, spark detection, suppression systems, back draft
dampers or may require installation in an outside location or in a protected
area away from personnel. The customer assumes the responsibility for
contacting their insurance underwriter with regard to specific engineering
controls or application requirements. We suggest you reference NFPA 664, 654
and 68 codes for more information. Oneida Air dust collection systems may not
be suitable for some applications and are not designed to be used in explosive
atmospheres. Oneida Air Systems’ equipment should only be installed and wired
by a licensed electrician following all applicable local and national
electrical codes. Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities contains chemicals known to cause
cancer, birth defects or other reproductive harm. Some examples of these
chemicals are: lead from lead-based paints; crystalline silica from bricks,
cement and other masonry products; arsenic and chromium from chemically-
treated lumber; etc. Your risk from these exposures varies, depending on how
often you do this type of work. To reduce your exposure to these chemicals,
work in a well ventilated area, and work with approved safety equipment, such
as those dust masks that are specially designed to filter out microscopic
particles. Oneida Air Systems recommends using additional approved safety
equipment such as an approved OSHA and NIOSH dust mask or respirator. Oneida
Air Systems makes every effort to accurately represent our products,
specifications and prices; however Oneida Air Systems reserves the right to
make changes to products and prices at any time. As a manufacturer, Oneida Air
Systems reserves the right to change product designs and specifications at any
time.
oneida-air.com 29
Thank you for your business!
Regardless of where you purchased your system, if you have any questions or
issues with missing / damaged parts, please call Oneida Air Systems first to
let us help resolve your problem.
We fully stand behind the quality of our products and place the utmost value
on customer satisfaction.
We want to do everything possible to make your purchase and experience with
Oneida Air Systems a good one!
Customer service Dept.
1-866-387-8822 · support@oneida-air.com
1001 West Fayette Street, Syracuse, NY 13204 U.S.A. Copyright © 2024 Oneida
Air Systems, Inc.
References
- Oneida Air Systems - The Industry Leader in Dust Collection | Oneida Air Systems
- Product Warnings & Safety Information | Oneida Air Systems
- Warranty Policy & Activation Form | Oneida Air Systems
- Patent Information | Oneida Air Systems
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