KARCHER 59699930 Classic Bp Pack 80Ah Installation Guide

KARCHER 59699930 Classic Bp Pack 80Ah

FAQs

Q: How often should I change the flat pleated filter?

A: The flat pleated filter should be changed as per the recommended maintenance schedule or when it appears dirty or clogged.

Q: Is it safe to vacuum liquids with this cleaner?

A: Yes, you can vacuum liquids with this cleaner, but ensure to remove the safety filter bag before doing so.

General notes

• these original instructions and the enclosed safety note no. 59562490 before using the device for the first time. Proceed accordingly. Keep both books for future reference or for future owners.
• If the operating instructions and safety instructions are not observed, the device can be damaged and dangers could arise for users and other persons.
• Notify the dealer immediately in the case of shipping damage.
• When unpacking, check the package contents for missing accessories or signs of damage.

Environmental protection

The packing materials can be recycled. Please dispose of packaging in accordance with the environmental regulations. Electrical and electronic devices contain valuable, recyclable materials and often components such as batteries, rechargeable batteries or oil, which – if handled or disposed of incorrectly – can pose a potential danger to human health and the environment. However, these components are required for the correct operation of the device. Devices marked by this symbol are not allowed to be disposed of together with household rubbish. Notes on the content materials (REACH) Current information on content materials can be found at: www.kaercher.de/REACH

Intended use

• This wet/dry vacuum cleaner is designed to remove dry dirt and liquids.
• The device is suitable for vacuuming dry, conductive, combustible dust in zone 22 dust class H.
• The device is not suitable for extracting metallic dusts that lead to hydrogen formation in contact with water.
• Type 22 devices are suitable for holding combustible dust in zone 22. They are not suitable for connection to dust-generating machines
• Type 22 devices are not suitable for the intake of dust or liquids with a high risk of explosion and for mixtures of combustible dust with liquids.
• The vacuum cleaner is intended for the removal of combustible dust in potentially explosive environments classified as Zone 22.
• This device is suitable for commercial use,e.g. in production areas in industry and crafts, in warehouses, in transport, and in agriculture.
• Any other use will be regarded as improper use

Description of the device

1. Electrodes
2. Suction hose
3. Push handle fastening screw
4. Suction headlock
5. Filter casing left
6. Cooling air filter, left
7. Dirt receptacle
8. Recessed grip
9. Steering roller with parking brake
10. Suction hose port
11. Chassis handle
12. Floor nozzle
13. Chassis
14. Plug
15. Suction pipe
16. Cooling air filter, right
17. Filter casing, right
18. Suction head
19. Rotary switch
20. “Vacuum pressure” indicator light
21. Carrying handle
22. Filter cover
23. Fastening eyelet
24. Hose hook
25. Push handle, adjustable
26. Angle piece
27. Rest for floor nozzle
28. Tilting aid
29. Holder for crevice nozzle
30. Suction pipe holder
31. Lock the latch of the filter cover
32. Filter frame
33. Power cable
34. Flat fold filter
35. Filter cover handle
36. Type plate

Symbols on the device

Safety instructions

DANGER Risk of injury, explosion and damage Observe the following safety instructions when handling the device.

• The electrical connection (mains plug) must be made outside the hazardous area (Zone 22).
• The included accessories are electrically conductive. Only the accessories listed in the appendix (standard accessories / special accessories) may be used!
• Do not vacuum without filter elements in place, otherwise the suction motor will be damaged and there will be a health risk due to increased fine dust emissions!
• Observe the safety regulations for the materials being vacuumed. During proper/improper operation, parts (e.g. air outlet) of the vacuum cleaner can reach up to 105 °C.
• The minimum ignition temperature (MIT) of the dust cloud is ≥160 °C and the MIT of dust with a dust thickness of 5 mm is ≥180 °C.
• The use of an extension cord is prohibited.
• Behavior in the event of an emergency

DANGER Risk of injury and damage in the event of a short-circuit or other electrical faults Danger of electric shock, danger of burns Switch off the device and unplug the mains plug.

Preparation

Unpack the device and install the accessories.

Starting up

WARNING

Danger from dust that is harmful to your health Respiratory sicknesses through inhalation of dust. Do not vacuum without correctly installed filter elements, otherwise a danger to health from increased fine dust emission is present.
Note The device is not suitable for the vacuuming of dusts with extremely low minimum ignition energy (ME < 1 mJ),e.g. toner, mesh, aluminum powder, lead acid suitable.

1. Bring the device into the working position and secure it with the parking brake if necessary.
2. Plug the suction hose into the suction hose port.
3. Check the filling level in the dirt receptacle before starting work and empty the receptacle if necessary.
4. Attach the desired accessory.

Automatic suction power monitor

The device is equipped with a suction power monitor. If the air speed in the suction hose drops below a speed of 20 m/s, the “vacuum pressure” indicator light flashes red (see Help with malfunctions). Note  The indicator light can light up intermittently during normal operation (when working with a floor nozzle) when the air quantity is reduced (cross-section reduction) and the vacuum pressure increases as a result. Note In these cases, however, it is not a defect, but an indication that the air quantity has reduced and the vacuum pressure has increased, as indicated above.

Anti-static system

Static charges are discharged through the earthed connection nozzles. This prevents sparking and electric shocks with electrically conducting accessories (included in the scope of delivery).

Dry vacuuming

• The unit is equipped with a safety filter bag with a sealing cap, order number 6.904-420.0 (5 pieces). Note All types of dust up to dust class H can be vacuumed with this device. The use of a dust collection bag (for order no. see filter systems) is required by law. Note The device is an industrial vacuum cleaner for vacuuming dry, conducting, combustible dusts with workplace limit values (AGW).
• Unused flat-fold filters may only be stored and transported in their packaging (cardboard box).
• The slats of the flat fold filter may not be touched during installation.

WARNING

Danger from dust that is harmful to your health Respiratory sicknesses through inhalation of dust. Do not vacuum without a flat fold filter and safety filter bag, otherwise, a danger to health from increased fine dust emission is present.

Installing the safety filter bag

1. Unlock and remove the suction head.
2. Attach the safety filter bag. Pull the opening of the safety filter bag completely over the shoulder of the suction hose port. Illustration D
3. Pull the safety filter bag over the container. Makesure that the earthing foil is placed over the metal PIN on the suction hose port and that this makes contact through the PIN and the metal spring on the suction head. Insert the inner paper filter bag into the container in an L-shape. Illustration E
4. Fit and lock the suction head.

Wet vacuum cleaning

DANGER

Danger from dust that is harmful to your health Respiratory sicknesses through inhalation of dust. No dusts harmful to health may be vacuumed when performing wet vacuum cleaning.

Installing the squeegees

• Remove the brush strip. Illustration F
• Install the squeegees.

Closing the suction connection

1. Fit a plug exactly into the suction connection. Illustration G
2. Push the plugs in until they engage.
3. Close the suction connection tightly with the plug by turning it clockwise.

Note The bayonet connection ensures a precise fit.

Removing the safety filter bag

The safety filter bag must always be removed when

vacuuming wet substances.

1. Unlock and remove the suction head.
2. Fold up the safety filter bag. Illustration H
3. Take off the protective film and close the ventilation holes with a self-adhesive tab. Illustration I
4. Pull the safety filter bag out towards the back.
5. Seal the suction connection opening of the safety filter bag tightly with a sealing cap. Illustration J
6. Close the safety filter bag tightly with the attached cable tie. Illustration K
7. Remove the safety filter bag.
8. Clean the container inside with a moist cloth.
9. Dispose of used safety filter bags in dust-tight bags in accordance with statutory regulations.
10. Fit and lock the suction head.

General

ATTENTION

Danger due to fine dust entering Risk of damage to the suction motor. Never remove the flat fold filter when vacuuming.

1. The device switches off automatically when the maximum fluid level is reached.
2. When vacuuming non-conductive liquids (e.g. drill emulsion, oils, and grease) the device does not automatically switch off when the container is full. The filling level must be continuously monitored and the container emptied on a timely basis.
3. On completion of wet vacuum cleaning: dry the flat fold filter Clean the electrodes with a brush. Clean the container with a moist cloth and dry it off.

Operation

Each time before use

1. Check the mains cable for damage, and have a damaged cable replaced immediately by the authorised Customer Service or a qualified electrician.
2. Check the flat fold filter for damage, replace damaged filter immediately.

Rotary switch

Switching on the device

1. Connect the mains plug.
2. Switch on the device at the turn switch.

Cleaning mode

• Perform cleaning.

Switching off the device

• 1. Switch off the device at the turn switch.
• 2. Pull out the mains plug.

Each time after use

1. Empty the container.
2. Vacuum off the inside and outside of the device and clean with a moist cloth.
3. A vacuum cleaner with at least the same or better classification must be used for vacuuming the device.
4. Remove the accessories and, if necessary, flush with water and allow to dry.

Folding the push handle in/out

• Release the push handle fastening screws and adjust the push handle.

Storing the device

• Store the suction hose and mains cable as shown in the illustration. Illustration L
• Store the device in a dry room and secure it against unauthorised use.

Transport

CAUTION
Failure to observe the weight of injury and damage Be aware of the weight of the device during transportation. When transporting the device, ensure that it is securely fastened.

The following measures must be taken for the dust-free transport of the device:

1. Clean the suction hose and accessories with a damp cloth.
2. Close the suction connection, and see wet vacuum cleaning.
3. Remove the suction hose with floor nozzle from the support. Carry the device by the carrying handle and suction pipe.
4. When transporting the device in vehicles, secure it to prevent it from slipping or overturning in accordance with the respective valid guidelines.

Storage

DANGER

Failure to observe the weight

Risk of injury and damage Be aware of the weight of the device during storage. The device may only be operated indoors.

Care and service

DANGER

The danger of electric shock Injuries due to touching live parts Switch off the device. Remove the mains plug. Dust extraction machines are safety devices for the prevention or elimination of hazards according to the German DGUV regulation 1 (German accident prevention regulation, principles of prevention).

ATTENTION

Care agents containing silicone can attach plastic components. Do not use care agents containing silicone for cleaning.

• You can perform basic maintenance and care work yourself.
• Clean the surface of the device and the interior of the container regularly with a moist cloth.

Replacing the flat fold filter

DANGER

Danger from dust that is harmful to your health Respiratory sicknesses through inhalation of dust. Accumulated dust must be transported in dust-proof containers. Do not transfer the contents. The dust bag may only be disposed of by qualified staff.

WARNING

Danger from dust that is harmful to your health Respiratory sicknesses through inhalation of dust. Do not use the main filter element after removing it from the device. Permanently installed filters may only be replaced in suitable areas (decontamination stations) by a technical expert. Order number of flat fold filter PTFE H: 6.907-671.0

1. Turn both fastening pins of the filter cover counter-clockwise with a screwdriver. Fastening pins are pushed out. Illustration M
2. Open the filter cover.
3. Remove the filter frame. Illustration N
4. Remove the flat fold filter.
5. Remove any dirt deposits from the clean air side.
6. Clean the filter frame and the supporting surface of the filter frame with a damp cloth.
7. Fit the new flat fold filter. During insertion, ensure that the flat fold filter is flush on all sides.
8. insert the filter frame.
9. Close the filter cover until it audibly latches into place.
10. Press in both fastening pins of the filter cover with a screwdriver and tighten clockwise

Changing the safety filter bag

DANGER

Danger from dust that is harmful to your health Respiratory sicknesses through inhalation of dust. Accumulated dust must be transported in dust-proof containers. Do not transfer the contents. The dust bag may only be disposed of by qualified staff.

1. Close the suction connection, and see wet vacuum cleaning. Illustration G
2. Unlock and remove the suction head.3. Fold up the safety filter bag. Illustration H
3. Take off the protective film and close the ventilation holes with a self-adhesive tab. Illustration I
4. Pull the safety filter bag out towards the back.
5. Seal the suction connection opening of the safety filter bag tightly with a sealing cap. Illustration J
6. Close the safety filter bag tightly with the attached cable tie. Illustration K
7. Remove the safety filter bag.
8. Clean the container inside with a moist cloth.
9. Dispose of used safety filter bags in dust-tight bags in accordance with statutory regulations.
10. Fit the new safety filter bag. Pull the opening of the safety filter bag completely over the shoulder of the suction hose port. Illustration D
11. Pull the safety filter bag over the container. Make sure that the earthing foil is placed over the metal PIN on the suction hose port and that this makes contact with the PIN and the metal spring on the suction head. Insert the inner paper filter bag into the container in an L-shape. Illustration E
12. Fit and lock the suction head.

Cleaning the cooling air filter

1. Vacuum the cooling air filter from the outside (when installed) at regular intervals.

Changing the cooling air filter

The cooling air filter may only be changed in conjunction with the filter casing to ensure the proper functioning of the suction unit.

1. Order number of cooling air filter set (2x filter casing, 2x cooling air filter): 4.101-163.0
2. Allow the device to cool down.
3. Insert 2 flat-blade screwdrivers into the filter casing openings on the suction head as far as they will go. Illustration O
4. Press both flat-blade screwdrivers down and carefullylever out the filter casing.
5. Remove the filter casing (with cooling air filter).
6. Insert a new cooling air filter in the new filter casing according to the illustration.
7. Insert the new filter casing (with cooling air filter) into the suction head and snap it into place.

Cleaning the electrodes

1. Unlock and remove the suction head.
2. Clean the electrodes with a brush.
3. Fit and lock the suction head.

Troubleshooting

DANGER

The danger of electric shock Injuries due to touching live parts Switch off the device. Remove the mains plug. Note The device must be switched off immediately if a malfunction occurs (e.g. filter breakage). The malfunction must be eliminated before switching the device on again

Suction turbine does not start up

1. Check the socket and the power supply fuse.
2. Check the mains cable, mains plug and electrodes on the device.
3. Switch on the device.

Suction turbine switches off

1. Empty the container.
2. Fit the new flat fold filter.
3. Replace flat fold filter.

The thermal protection has switched off the motor due to overheating

Allow the device to cool down. Clean or replace the cooling air filter Suction turbine does not switch on again after emptying the container

1. Switch off the device and wait for 5 seconds. Switch on the device.
2. Clean the electrodes with a brush.

Suction power decreases

1. Remove any blockages from the suction nozzle, suction pipe, suction hose or flat fold filter.
2. Dispose of the filled safety filter bag.
3. Correctly engage the filter cover.
4. Replace the flat fold filter.

Escaping dust when vacuuming

1. Check that the flat fold filter is correctly fitted and correct if necessary.
2. Replace the flat fold filter.

The automatic switch-off mechanism (wet vacuum cleaning) does not trigger

1. Clean the electrodes with a brush.
2. Continuously monitor the filling level when vacuuming non-conductive liquids.

“Vacuum pressure” indicator light flashes red

1. The safety filter bag must be replaced when it is full and the air flow drops below the specified minimum flow rate.
2. Replace the flat fold filter.
3. Remove any blockages from the suction nozzle, suction pipe or suction hose.

Customer Service department

• If the malfunction cannot be corrected, the device must be checked by the Customer Service department.

Disposal

• At the end of its service life, the device is to be disposed of in accordance with statutory regulations.

Warranty

• The warranty conditions issued by our relevant sales company apply in all countries. We shall remedy possible malfunctions on your appliance within the warranty period free of cost, provided that material or manufacturing flaw is the cause. In a warranty case, please contact your dealer (with the purchase receipt) or the next authorized customer service site. (See overleaf for the address) Further warranty information (if available) can be found in the service area of your local Kärcher website under “Downloads”.

Accessories and spare parts

• DANGER Risk when used with non-permitted accessories Risk of explosion Only use accessories approved by the manufacturer for use with type 22. The use of other accessories may cause a risk of explosion. Only use original accessories and original spare parts. They ensure that the appliance will run fault-free and safely. Information on accessories and spare parts can be found at www.kaercher.com.

Declaration of Conformity

EU Declaration of Conformity

We hereby declare that the machine described below complies with the relevant basic safety and health requirements in the EU Directives, both in its basic design and construction as well as in the version placed in circulation by us. This declaration is invalidated by any changes made to the machine that are not approved by us.

• Product: Wet/dry vacuum cleaner
• Type: 1.667-xxx

Currently applicable EU Directives

• 2006/42/EC (+2009/127/EC)
• 2011/65/EU
• 2014/30/EU
• 2014/34/EU

Harmonized standards used

• EN IEC 63000: 2018
• EN 55014-1: 2017 + A11: 2020
• EN 55014-2: 1997 + A1: 2001 + A2: 2008
• EN 60079-0: 2012 / A11: 2013
• EN 60079-11: 2012
• EN 60079-31: 2014
• EN 60335-1
• EN 60335-2-69
• EN 61000-3-2: 2014
• EN 61000-3-3: 2013
• EN 62233: 2008
• EN ISO 80079-36: 2016
• EN ISO 80079-37: 2016
• National standards used

Designation

The signatories act on behalf of and with the authority of the company management

• Documentation supervisor:
• S. Reiser
• Alfred Kärcher SE & Co. KG
• Alfred-Kärcher-Str. 28 – 40
• 71364 Winnenden (Germany)
• Ph.: +49 7195 14-0
• Fax: +49 7195 14-2212
• Winnenden, 2022/10/01

Declaration of Conformity (UK)

We hereby declare that the product described below complies with the relevant provisions of the following UK Regulations, both in its basic design and construction as well as in the version put into circulation by us. This declaration shall cease to be valid if the product is modified without our prior approval.

• Product: Wet/dry vacuum cleaner
• Type: 1.667-xxx

Currently applicable UK Regulations

• S.I. 2008/1597 (as amended)
• S.I. 2012/3032 (as amended)
• S.I. 2016/1091 (as amended)
• S.I. 2016/1107 (as amended)

Designated standards used

• EN IEC 63000: 2018

• EN 55014-1: 2017 + A11: 2020

• EN 55014-2: 1997 + A1: 2001 + A2: 2008

• EN 60079-0: 2012 / A11: 2013

• EN 60079-11: 2012

• EN 60079-31: 2014

• EN 60335-1
  EN 60335-2-69

• EN 61000-3-2: 2014

• EN 61000-3-3: 2013

• EN 62233: 2008

• EN ISO 80079-36: 2016

• EN ISO 80079-37: 2016

• National standards used

Designation

The signatories act on behalf of and with the authority of the company management.

• Documentation supervisor:
• S. Reiser
• Alfred Kärcher SE & Co. KG
• Alfred-Kärcher-Str. 28 – 40
• 71364 Winnenden (Germany)
• Ph.: +49 7195 14-0
• Fax: +49 7195 14-2212
• Winnenden, 2022/10/01

Technical data

References

• Cleaning equipment and pressure washers | Kärcher International
• Dealer Search | Kärcher International
• Home and Garden Warranty Registration USA - Kärcher
• Reinigungsgeräte und Hochdruckreiniger | Kärcher

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