Plusrite Smart Portable AC EV Charger User Manual

Plusrite Smart Portable AC EV Charger

Product Specifications

• Model: BCPP-AT2N-32/BCPP-A2N-32
• Standard: IEC62752, IEC 61851-21-2
• Rated Input/Output Voltage: AC230/AC400
• Frequency: 50Hz / 60Hz
• Rated Current: 32A
• Standby Power Consumption: 100M
• Rated Residual Operating Current (In): 2.5KV
• Operating Temperature: N/A
• Storage Temperature: N/A
• Operating Humidity: N/A
• Ingress Protection (IP) Rating: N/A
• Protection Functions: N/A
• Insulation Resistance: N/A
• Impulse Withstand Voltage: N/A
• Number of Operating Cycles: N/A
• Size of Charging Pile: N/A
• Altitude: N/A
• Fire Rating: N/A

Product Usage Instructions

Installation

Preparation:
Before installation, ensure the power is turned off. Mount the control box securely in a suitable location.

Installation Procedure:
Connect the charging plug to the control box and ensure all connections are secure. Follow the manufacturer’s guidelines for proper installation.

Charger Usage Steps

Check before powering ON:
Ensure the charger is properly connected to the power source and the vehicle. Check for any visible damage before use.

Charger Self-check:
The charger may perform a self-check upon powering on. Allow this process to complete before initiating a charge.

Charging Steps:
Initiate the charging process according to the vehicle’s specifications. Monitor the charging progress through the LCD screen.

Charging Finish:
Once charging is complete, safely disconnect the charger from the vehicle and power source.

How to start or stop PE detection
To start or stop PE detection, refer to the specific instructions provided in the user manual or contact customer support for assistance.

Operating Condition
The charger is designed to operate within specified temperature and humidity ranges. Ensure proper ventilation during operation.

More Settings
Refer to the user manual for additional settings and customization options available for the charger.

Instructions for Use of DLB
The DLB interface provides access to additional features and settings. Familiarize yourself with the interface for optimal usage.

Frequently Asked Questions (FAQ)

Q: What plug types are compatible with the EV charger?
A: The EV charger is designed to accommodate all kinds of plugs, providing versatility for various vehicles.

Q: Is the EV charger suitable for both portable and wall-mounted use?
A: Yes, the EV charger can be used as both a portable device and mounted on walls for convenience.

Q: How can I download the accompanying mobile app for the EV charger?
A: Instructions for downloading the mobile app can be found in the user manual or by visiting the manufacturer’s website for direct links.

Safety Information

Thank you for purchasing and using the Type 2 EV Charger. This document contains important instructions and warnings that must be observed in use and maintenance of this product. Please read this manual carefully before charging so that you can use the product correctly.

Warning

• Read this mandatory document in its entirety before using the product.
• Supervision shall be provided when the product is used around children.
• Do not install or use the product near flammable, explosive, irritating or combustible materials, chemicals or steam. Use is only permitted within the range of specified operating parameters.
• If the product is defective, cracked, worn, broken or otherwise damaged or inoperable, stop using or do not use it.
• Do not attempt to disassemble, repair, tamper with, or modify the EV Charger. Contact use for any repairs or maintenance.
• Do not make contact with its terminals by sharp metal objects, such as wires, tools or needles.
• Do not fold violently or apply pressure on any part of the charger, or damage it with sharp objects.
• Do not insert any foreign matter into any part of the charger.
• Confirm whether your vehicle parameters match the charger before use, otherwise your vehicle may be damaged.
• For the safe use of electricity, outdoor service on rainy days is not recommended. Do not immerse AC charger in water.
• Do not tread, pull, bend or bundle the cable.
• Do not drop the control box or put heavy objects on its surface.
• Do not keep the equipment working near any object that causes high temperature. Do not keep the equipment working in a vehicle or an enclosed space.
• Do not use the product at a temperature out of the range of -30°C to + 50°C.
• It is suitable for EVs only.
• This product must be fully grounded during use.
• When the AC charger is in use (the power plug is inserted into the socket or the vehicle connector is connected to the vehicle), it is prohibited to remove or install any components.
• Do not finger into the charging plug.
• This product does not contain user maintainable parts. Do not attempt to repair or maintain it yourself.
• If it does not work properly according to this manual, contact your dealer for repair or replacement.
• Do not store this product outside the ambient temperature of -40°C to 85°C. Lower or higher temperatures will damage the equipment.
• When the product is not in use, it should be stored in a safe environment with less vibration and impact.

Product Description

The charger is designed according to IEC 62752 and IEC 61851-21-2, comprising a control box, a charging plug and a plug. This is a
portable/wall-mounted EV charging device. It is an efficient and portable EV charger which can be removed from charging piles and brought with vehicles when needed, with a power interface suiting to all kinds of plugs.

Appearance

Product Specification

Protection functions

| Leakage Protection, Over Current Protection, Over Voltage Protection, Under Voltage Protection, Fire Protection, Anti-pressure Protection, Over Temperature Protection, Relay Adhesion Protection, Ground Protection, Lightning Protection, CP Signal Abnormal Protection
Insulation resistance| >100MΩ
Impulse withstand voltage| 2.5KV
Number of operating cycles| <10000
Size of charging pile| 304mm106mm89.5mm
Altitude| <2000m
Fire rating| UL94-V0

Plug Types

Note:

• When the industrial plug is perfectly connected to the charger, the IP rating of the connection part between the plug and charger can be IP67.
• The cables or plugs used with charger must be produced by manufacturer, and the use of cables or plugs and other components produced by other manufacturers is prohibited.
• Different countries support different charging devices, please only use charging devices approved for your country.

Features

• Poor grounding detection, as well as protections against over-voltage, under-voltage (U > 264V or U < 187V), over-current,over-temperature, abnormal CP signals, and EN standard-compliant protection against type A + DC 6mA leakage
• Operating temperature: -30°C~+50°C.
• IP65 protection, indoor and outdoor operating humidity range: 5%~95%.
• Temperature sensors in important areas of fire protection.
• Leakage current test ensures the normal operation of leakage protection.
• Automatic reset after troubleshooting, providing regular self-inspection of exception suppression when the charger stops working in case of an exception found. After the exception is eliminated, the charger will automatically come into operation.
• The product can be wall-mounted or portable. Air coupling plug available for all modes of connection.
• Start via RFID card or APP.
• Rated charging current depending on household load.
• Lightning protection device ensures personal safety.
• Certificate: CE/UKCA.
• LCD provides more intuitive and clear display.
• Touch screen control ensures more flexible and convenient operation.

Product list

Note: Card type supported by RFID: RF card ISO14443 Type A, MIFARE® ONE (MF1) card, with the read-write frequency of 13.56MHz±7K.

Installation

Preparation

Installation location

• Make sure that the parking position is within the range of charging cable.
• There is enough space for windings of charging cable, and the charging handle can be properly placed on one side of the base. In an enclosed garage, install it on one side of the charger slot.
• For outdoor installation, waterproof protection is recommended but not mandatory.
• Install in a well-ventilated space. Avoid installation in a closed box or near high-capacity appliances.

Installation height

• Maximum height (indoor and outdoor): 60 in. (1.5 m)
• Recommended height: 47 in. (~ 1.2 m)
• Minimum outdoor height: 24 in. (0.6 m)
• Minimum internal height: 18 in. (0.45 m)

Maximum distance of receiving WiFi signals

For optimal functioning, the wall-mounted connector should be connected to the local Wi-Fi network. To receive maximum signals, avoid far distance of installation as this may hinder the reception of Wi-Fi signals.

Installation procedure

Step 1: Positioning
The bottom of the positioning plate is recommended to be 1.2 m above the ground. For installation near the wall edge, the positioning plate should be at a distance of greater than 0.5 m from the wall edge.Drill according to positioning paper.

Step 2: Installing bracket
Drive the expansion bolt into the hole and secure the bracket to the wall with 8*40 screws.

1. Put the charger to the mounting base.
2. Fix the charger like picture.
3. After correct fix, you will hear a click sound.

Push the button and push up the charger to take off from the base.

1. Plug into the socket.
2. Revolve the plug and tighten it to charge.

Warning:

• Do not dismantle or modify charging facilities and lines arbitrarily, otherwise, fire or electric shock may occur.
• In case of power failure or outage, maintenance can only be performed by professionals or authorized operation and maintenance personnel, otherwise electric shock may occur; maintenance with the device not disconnected from the power source is prohibited as this may cause electric shock.
• No combustible or flammable material is permitted around the equipment. Such material, if any, should be timely removed, otherwise there is risk of fire.

Charger Usage Steps

Check before powering ON

• Check and ensure that a proper circuit breaker is selected for the charger.
• Make sure there is no short circuit in the AC output live/neutral/ground wires of the charger.
• Make sure the charging gun is not connected to the vehicle.
• Make sure the circuit breaker is closed.

Charger Self-check

• Within about 10 seconds of powering ON, the charger will perform a self-check.
• During the self-check process, the white LED light of the charger is always ON, shows the self-check process.
• After the self-check is completed, observe the status of the LED indicator. Normal standby state: The white breathing light is ON. Equipment failure: red light is ON (see charger status table).

Charging Steps

1. Insert the power plug into a fixed socket.
2. Insert the charging gun into the vehicle.
3. Make Charging Settings.
4. Click to start charging on screen or swipe your card to charge.

Charging Finish

1. When the EV is fully charged or the EV battery reaches the charging percentage threshold set by the EV itself, charging will stop automatically .
2. To interrupt the charging process: press the stop button on the Z-BOX or the charger control box or use the RFID card to stop charging (when the charger is in the plug-and-play state, it can only be interrupted by clicking the stop button on the charger control box).
3. Unplug the charging gun from the electric vehicle charging port.
4. Unplug the power plug from the fixed electrical outlet.
5. Keep charging equipment in a safe environment with less vibration and impact.

Note:

• Before turning ON the power, to ensure safety, you should connect one end of the power plug cord to one end of the pile body before turning on the power.
• Before use the charger, you must ensure that the power plug of the charger is directly connected to the fixed socket and that the charging gun plug is fully coupled with the electric vehicle charging socket. The use of any extension cord or adapter is prohibited.
• If the charger still cannot be used after following the installation and usage instructions, please contact the agent or manufacturer for technical support in a timely manner.

How to start or stop PE detection

• This model supports turning on or off ground detection: open Z-BOX, enter the setting interface, click to turn on or off ground detection.
• It is not recommended to cancel the upstream PE detection function. Turning off ground PE detection may cause safety risks.
• When the grounding detection OFF and the power plug is connected to an ungrounded socket, an ungrounded symbol will appear on the display of charger.

Operating Condition

More Settings

Choosing a language

Changing the password

Updating the firmware

Checking the charging state

Current limit

Instructions for Use of DLB

DLB interface

Icon Description

Note: DLB box is wirelessly connected. Refer to the DLB manual for details.

Warranty

In order to ensure the normal service life of charging piles and reduce the risks in use, maintenance must be done within the specified time by professionals with accredited safety maintenance tools.

• Two-year free warranty is provided for any damage or malfunction caused by quality problems from the date of production of the charger.
• Damage caused by operation failure, natural force majeure, incorrect installation or instructions for use is not covered by warranty.
• Repair can only be performed by professionals. If any problem occurs during installation or use, contact your dealer first.

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