Nilight 10014W LED Light Bar Wiring Harness Kit User Manual

September 18, 2024
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Nilight 10014W LED Light Bar Wiring Harness Kit

Launch Date: August 2, 2017
Price: $17.99

Introduction

The Nilight 10014W LED Light Bar Wiring Harness Kit, a necessary part for effectively and safely attaching LED light bars to your car, will be covered in this article. This kit’s high-quality construction and dependability make it ideal for a variety of uses, particularly in off-road environments. The wire harness’s simple plug-and-play design makes installation simple and doesn’t require a lot of technical expertise. It has a fuse and protection relay to guard against short circuits and overcurrents. It is designed to withstand inclement weather and has an IP67 waterproof rating. The kit improves your car’s visibility at night by working with the majority of LED light bars. Strong structure and superior electrical conductivity also guarantee long-lasting performance. For daily use or off-road excursions, this wiring harness kit offers a workable answer to lighting requirements.

 Specifications

  • Brand: Nilight
  • Material: Polyvinyl Chloride (PVC)
  • Item Dimensions (L x W x H): 11 x 5 x 2 inches
  • Item Weight: 16 ounces (1 pound)
  • Connector Type: Crimp
  • Manufacturer: Nilight
  • UPC: 600537012790
  • Global Trade Identification Number: 00600537012790
  • Model: 10014W
  • Country of Origin: China
  • Item Model Number: 10014W
  • Is Discontinued By Manufacturer: No
  • Exterior: Painted
  • Manufacturer Part Number: NI-WA 08
  • Bulb Type: LED
  • Lift Type: On/Off
  • Voltage: 12 Volts
  • Wattage: 300 Watts

Package Includes

  • 1 x Wiring Harness
  • 1 x Switch
  • 1 x Fuse
  • 1 x Relay
  • Mounting hardware and installation guide

Features

  • Complete Kit:
    This wiring harness kit comes fully equipped with all the necessary components for installation, including a relay, fuse, and rocker switch, ensuring you have everything needed for a seamless setup.

  • Durable Construction:
    Made from high-quality materials, this kit is designed to withstand harsh weather conditions. The robust construction ensures longevity and reliability in outdoor environments.

  • Versatile Compatibility:
    This wiring harness is compatible with most LED light bars and off-road vehicles, making it a versatile choice for various applications.

  • Safety Mechanisms:
    Includes a protective blade fuse to guard against overcurrent and overheating, ensuring the safety of your lighting system. Three extra fuses are provided for convenience.

  • Premium Quality:
    The harness boasts excellent electrical conductivity due to 100% copper wires, which enhance performance. Its outstanding bending capability, high- temperature resistance, and melting resistance contribute to a longer lifespan.

  • Reliable Power Relay:
    Constructed with advanced materials and well-conductive pins, the power relay effectively ensures safety protection and circuit conversion, enhancing the overall reliability of the system.

  • Durable Switch:
    Features a high-quality 5-pin on-off rocker switch with a laser-etched pattern for easy identification. The switch is simple to install and convenient to use.

  • Fit Type:
    Designed for universal fit, accommodating a wide range of vehicles and lighting systems.

  • Electrical Specifications:

    • Wire Gauge: 14 AWG
    • Working Voltage: 12V DC
    • Max Wattage: 300W
    • Max Ampere: 25A
  • Waterproof Rate:
    Rated IP67, this harness features anti-corrosive materials, ensuring protection against dust and water intrusion for enhanced durability.

  • Certifications:
    CE, FCC, and RoHS certified, guaranteeing compliance with safety and environmental standards.

  • Lifespan:
    With a lifespan of over 50,000 hours, the harness is designed for long-term use.

  • Professional Installation Recommended:
    It is advisable to have the installation performed by professionals or under their guidance to ensure optimal performance and safety.

  • Water-Resistant Lid:
    The specially designed cap provides a tight seal, efficiently preventing water and dust from entering, further enhancing the waterproof performance.

  • Automotive Relay:
    High-quality relay construction with well-conductive pins protects the circuit and lighting system effectively.

Installation

  1. Connect light bar wires to wiring harness terminals respectively, black to black, red to red.
  2. Run rocker switch wires through the switch cutout/ opening in the dash. Connect the 5-pin rocker switch with the wiring harness. 2 methods of connection, please refer to the instructions on the below page.
  3. Connect the wiring harness to the car battery. Red wire (+) with fuse to positive, black wire (-) to negative
  4. Turn on the power and press the switch on/off to test the light.

Caution:

  1. The operating voltage is 12V DC
    • 16AWG: Max. Wattage 180W
    • 14AWG: Max. Wattage 300W
    • 12AWG: Max. Wattage 450W
  2. Please make sure all the exposed wires are securely wrapped by electrical insulating tape to prevent short circuits.
  3. Please strictly follow the instructions to avoid any hazards. If you do not feel comfortable with the installation we recommend having a professional to install or install under his guidance.

How It Works

Working Principle and Characteristics of the Relay

The relay in the Nilight 10014W LED Light Bar Wiring Harness Kit functions as an “automatic switch.” It uses a smaller control current to manage a larger load current, enabling the control of high-power devices without requiring a direct high-power connection.

  1. Automatic Adjustment:
    The relay automatically opens or closes the circuit based on the input current, allowing for easy control of the LED light bar with a simple switch.

  2. Safety Protection:
    By isolating the control circuit from the load circuit, relays help protect sensitive components in the vehicle from high currents, reducing the risk of damage.

  3. Conversion Circuits:
    Relays can convert one type of electrical signal to another, making them versatile in various applications within automotive lighting systems.

How Fuses Work

Fuses serve as critical safety devices within the wiring harness kit, designed to protect electrical circuits from overloads and short circuits.

  1. Fusible Element:
    A fuse contains a thin wire or metal strip (the fusible element) that melts or vaporizes when the current flowing through it exceeds the fuse rating.

  2. Breaking the Connection:
    Once the fusible element melts, it breaks the electrical connection, effectively interrupting the flow of current and safeguarding electrical devices from potential damage caused by excessive current.

  3. Resetting the System:
    After a fuse has blown, it must be replaced to restore functionality to the circuit. This ensures that any faults are addressed before the system is reactivated.

Last Step: Complete the 5-Pin Rocker Switch Connection
Note: The above 5-Pin rocker switch connection is not completed yet, please select either one of the following methods to complete:

Care and Maintenance

  • Regular Inspections:
    Periodically check the wiring harness for signs of wear, fraying, or damage. Look for any exposed wires or loose connections that may need to be addressed.

  • Cleaning:
    Keep the connectors and wiring clean to prevent corrosion. Use a soft cloth to wipe away dirt and debris, and apply a contact cleaner if necessary to ensure good conductivity.

  • Weather Protection:
    Ensure that the wiring harness is protected from harsh weather conditions. If the vehicle is frequently exposed to rain or snow, consider using additional waterproofing measures

  • Fuse Check
    Regularly inspect the fuses in the wiring harness. If a fuse blows, replace it promptly with one of the same rating to ensure continued protection against overcurrent

  • Secure Connections
    Ensure that all connections are tight and secure. Loose connections can lead to poor performance and potential short circuits.

  • Avoid Overloading:
    Do not exceed the specified wattage (300W) for the wiring harness. Overloading can lead to overheating and damage to the harness.

  • Professional Maintenance:
    If you encounter any issues or are unsure about performing maintenance, consider consulting a professional technician to ensure the harness is functioning correctly and safely.

  • Storage:
    If the vehicle is not in use for an extended period, store it in a dry, cool place to prevent moisture accumulation and potential damage to the wiring.

Troubleshooting

Issue Possible Causes Solutions
LED light bar doesn’t turn on Poor connection or damaged wires Check all

connections and repair any damaged wires.
Light flickers or dims| Insufficient power supply| Ensure the battery is fully charged and connections are secure.
Switch not working| Faulty switch or loose connections| Test the switch and replace if necessary.
Fuse keeps blowing| Overloaded circuit| Reduce the load or use a higher rated fuse.
Water intrusion| Improper sealing or damaged connectors| Inspect and ensure all connections are properly sealed.
Relay not activating| Faulty relay or incorrect wiring| Check wiring connections and replace the relay if needed.

Pros and Cons

Pros

  • Easy installation process
  • High-quality materials ensure durability
  • Safety features protect against electrical issues
  • Versatile compatibility with various vehicles

Cons

  • Some users report issues with switch longevity
  • May require additional mounting hardware for optimal installation

Contact Information

Warranty

The Nilight 10014W LED Light Bar Wiring Harness Kit comes with a two-year warranty against manufacturing defects, ensuring peace of mind with your purchase.

FAQs

What is the Nilight 10014W LED Light Bar Wiring Harness Kit?

The Nilight 10014W LED Light Bar Wiring Harness Kit is a complete wiring solution designed to safely connect LED light bars to vehicles, ensuring easy installation and reliable performance.

What are the main features of the Nilight 10014W?

The Nilight 10014W includes a durable construction, a plug-and-play design, a protective relay and fuse, and is waterproof rated at IP67, making it suitable for various weather conditions.

How do I install the Nilight 10014W?

To install the Nilight 10014W, connect the wiring harness to your LED light bar and vehicle battery, mount the switch, and follow the included instructions for a quick setup.

What type of switch comes with the Nilight 10014W?

The Nilight 10014W includes a high-quality 5-pin on-off rocker switch, allowing for easy control of your LED light bar.

What is the maximum wattage supported by the Nilight 10014W?

The Nilight 10014W can handle a maximum wattage of 300W, making it suitable for various high-powered LED light bars.

How do the fuses in the Nilight 10014W work?

The Nilight 10014W includes protective fuses that melt or vaporize when the current exceeds their rating, breaking the electrical connection to safeguard the circuit.

What materials are used in the Nilight 10014W?

The Nilight 10014W is made from durable PVC and features 100% copper wiring for excellent electrical conductivity.

What is the waterproof rating of the Nilight 10014W?

The Nilight 10014W has a waterproof rating of IP67, ensuring it is protected against dust and water intrusion.

Can I use the Nilight 10014W for off-road applications?

Absolutely! The Nilight 10014W is designed for durability and reliability, making it an excellent choice for off-road lighting setups.

What is the item weight of the Nilight 10014W?

The Nilight 10014W weighs approximately 16 ounces, making it lightweight and easy to handle during installation.

What type of bulb is compatible with the Nilight 10014W?

The Nilight 10014W is designed to work with LED bulbs, enhancing visibility and safety while driving at night.

Is professional installation recommended for the Nilight 10014W?

While the Nilight 10014W is designed for easy installation, it is recommended to have it installed by a professional to ensure optimal performance and safety.

What should I do if the Nilight 10014W light bar doesn’t turn on?

If the Nilight 10014W light bar doesn’t turn on, check all connections, ensure the fuse is intact, and verify that the battery is charged.

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