Villager 4619 R Engine Powered Lawn Mower Instruction Manual

Villager 4619 R Engine Powered Lawn Mower

Product Specifications:

• Model: A M 61 (Z)
• Engine Displacement: 61 cm3
• Power Output: 2.6 kW
• No Load Speed: 200 min-1
• Cutting Width: 51 mm
• Cutting Height Range: 25-50 mm
• Fuel Tank Capacity: 50 liters
• Sound Pressure Level: 3.1 dB(A)
• Sound Power Level: 106 dB(A)
• Vibration Level (front/rear handle): 5.6 m/s2 / 1.5 m/s2
• Weight: 26 kg

Product Usage Instructions

Assembly:

1. Drive lever
2. Brake lever
3. Knob
4. Grass catcher
5. Fuel cap
6. Starter handle
7. Height adjust handle
8. Oil dipstick
9. Exhaust muffler
10. Spark plug
11. Air filter
12. Prime button
13. Water nozzle

Operating Instructions:

To ensure safe operation and optimal results, please follow these steps:

1. Check fuel level.
2. Inspect and clean the air filter regularly.
3. Check oil level before each use.
4. Start the engine using the starter handle.
5. Adjust cutting height as needed.
6. Maintain proper handle grip while operating.

Frequently Asked Questions (FAQ):

• Q: How often should I clean the air filter?
  A: The air filter should be cleaned regularly, ideally after every 25 hours of use or as needed based on operating conditions.

• Q: What is the recommended fuel type for this mower?
  A: Use unleaded gasoline with an octane rating of at least 87 (87 AKI, 91 RON).

• Q: How should I store the mower when not in use?
  A: Store the mower in a cool, dry place away from direct sunlight and moisture. Ensure the fuel tank is empty or stabilized for long-term storage.

Villager d.o.o. Bratislavska cesta 5, 1000 Ljubljana, Slovenia

• Tel. +386 82 051180
• email: info@villager.si
• web: www.villager.si www.villager.eu

LAWN MOWER AGM
4619 / AGM 4619 R

Original instructions manual

CAUTION : Read and follow all Safety Rules and Instructions before operating this equipment

Thank you for choosing our Gasoline Lawnmower
To ensure that you get the best results from your Gasoline Lawnmower please read all of these safety and operating instructions carefully before using this product.

1. Drive lever
2. Brake lever
3. Knob
4. Grass catcher
5. Fuel cap
6. Starter handle
7. Height adjust handle
8. Oil dipstick
9. Exhaust muffler
10. Spark plug
11. Air filter
12. Prime button
13. Water nozzle

Sound pressure level LpA
Uncertainty K| 83,1 dB(A)
3 dB(A)
Measured sound power level L WA
Guaranteed sound power level L WA Uncertainty K| 94,6 dB(A)
96 dB(A)
1,79 dB(A)
Max.vibration value Uncertainty K| 5,856 m/s2
1,5 m/s2
Weight| 26,7 kg

Training

• read the instructions carefully: Be familiar with the controls and the proper use of the equipment;
• never allow children or people unfamiliar with these instructions to use the lawnmower. Local regulations can restrict the age of the operator,
• never mow while people, especially children, or pets are nearby;
• keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their property.

Preparation

• While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals;
• thoroughly inspect the area where the equipment is to be used and remove all objects which can be thrown by the machine;
• WARNING – Petrol is highly flammable.
• store fuel in containers specifically designed for this purpose;
• refuel outdoors only and do not smoke while refueling;
• add fuel before starting the engine. Never remove the cap of the fuel tank or add petrel while the engine is running or when the engine is hot;
• if petrol is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until petrol vapours have dissipated;
• replace all fuel tanks and container caps securely;
• replace faulty silencers;
• before using, always visually inspect to see that the blades, blade bolts and cutter assembly are not worn or damaged Replace worn or damaged blades and bolts in sets m preserve balance;

Operation

• Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect
• mow only in daylight or in good artificial light;
• avoid operating the equipment in wet grass, where feasible;
• always be sure of your footing on slopes;
• walk, never run;
• for wheeled rotary machines, mow across the face of slopes, never up and down;
• exercise extreme caution when changing direction on slopes;
• do not mow excessively steep slopes;
• use extreme caution when reversing or pulling the lawnmower towards you;
• stop the blade(s) if the lawnmower has to be tilted for transportation when crossing surfaces other than grass, and when transporting the lawnmower to and from the area to be mowed;
• never operate the lawnmower with defective guards, or without safety devices, for example deflectors and/or grass catchers, in place;
• do not change the engine governor settings or over speed the engine;
• disengage all blade and drive clutches before starting the engine;
• start the engine or switch on the motor carefully according to instructions and with feet well away from the blade(s);
• do not tilt the lawnmower when starting the engine or switching on the motor, except if the lawnmower has to be tilted for starting. In this case, do not tilt it more than absolutely necessary and lift only the part which is away from the operator,
• do not start the engine when standing in front of the discharge chute;
• do not put hands or feet neat or under rotating parts. Keep clear of the discharge opening at all tines;
• never pick up or carry a lawnmower while the engine is running;
• stop the engine and disconnect the spark plug wire;
  • before clearing blockages or unclogging chute;
  • before checking, cleaning or working on the lawnmower,
  • after striking a foreign object inspect the lawnmower for damage and make repairs before restarting and operating the lawnmower,
• if lawnmower starts to vibrate abnormally(check immediately);
• stop the engine:
  • whenever you leave the lawnmower,
  • before refueling;
  • reduce the throttle setting during engine shut down and, if the engine is provided with a shutoff valve turn the fuel off at the conclusion of mowing:

Maintenance and storage

• Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition;
• never store the equipment with petrol in the tank inside a building where fumes can reach an open flame or spark;
• allow the engine to cool before storing in any enclosure;
• to reduce the fire hazard, keep the engine, silencer, battery compartment and petrol storage area free of grass, leaves, or excessive grease;
• replace worn or damaged parts for safety;
• If the fuel tank has to be drained, this should be done outdoor;

SYMBOLS
The following symbols can be found on the machine to remind you of the care and attention that are required during use. The symbols mean:

| Risk of bruises and injuries from sharp edges; Never touch the dangerous places, when the blade is in motion.
---|---
| The product meets the safety requirements of the relevant directives of the legislation of the Republic of Serbia.
| The product meets the safety requirements of the relevant European Union legislation directives.

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

WARNING : In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire.

WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to cause cancer and birth defects or other reproductive harm.

CAUTION: Muffler and other engine parts become extremely hot during operation and remain hot after engine has stopped..To avoid severe burns on contact, stay away from these areas.

GENERAL OPERATION AND SAFETY RULES

• Read the instructions carefully. Be familiar with the controls and the proper use of the equipment.
• Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
• Only allow responsible individuals, who are familiar with the instructions, to operate the machine. • Thoroughly inspect the area where equipment is to be used and remove all objects which can be thrown by the machine.
• Never mow while people, especially children, or pets are nearby.
• While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals
• Do not pull mower backwards unless absolutely necessary. Always look down and behind before and while mowing backward.
• Never operate the lawnmower with defective guards, or without safety devices, for example, deflectors and/or grass catchers, in place
• Only use accessories approved by manufacturer.
• Stop the blade(s) when crossing gravel drives, walks, or roads.
• Stop the engine and disconnect the spark plug.
  • before clearing blockages or unclogging chute.
  • before checking, cleaning or working on the lawnmower.
  • after striking a foreign object. Inspect the lawnmower for damage and make repairs before restarting and operating the lawnmower.
  • if lawnmower starts to vibrate abnormally(check immediately).
• Shut the engine off and wait until and the blade comes to complete stop before removing grass catcher.
• Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs.
• Never operate machine in wet grass. Reduced footing could cause slipping, keep a firm hold on the handle and walk, never run.
• Disengage the self-propelled mechanism before starting the engine. Replace faulty silencers. Always wear safety goggles or safety glasses with side shields when operating mower.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
• Do not trim near drop-offs, ditches or embankments. The operator could lose footing or balance.
• Do not mower excessively steep slopes. Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their property. Be alert and turn machine off if children enter the area. For wheeled rotary machines, mow across the face of slopes, never up and down.
• Never allow children or people unfamiliar with these instructions to use the lawnmower. Local regulations can restrict the age of the operator.
• WARNING -Petrol is highly flammable. store fuel in containers specifically designed for this purpose:
  • store fuel in containers specifically designed for this purpose; refuel outdoors only and do not smoke while refueling; add fuel before starting the engine .Never remove the cap of the fuel tank or add petrol while the engine is running or when the engine is hot; if petrol is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until petrol vapours have dissipated;
  • replace all fuel tanks and container caps securely;
• Before using, always visually inspect to see that the blades, blade bolts and cutter assembly are not worn or damaged. Replace worn or damaged blades and bolts in sets to preserve balance.
• Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. Never attempt to make wheel height adjustments while the engine (motor) is running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.
• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
• Do not change the engine governor setting or over speed the engine.
• Use extreme caution when reversing or pulling the lawnmower towards you.
• Stop the blade(s) if the lawnmower has to be tilted for transportation when crossing surfaces other than grass, and when transporting the lawnmower to and from the area to be mowed.
• Disengage all blades and drive clutches before starting the engine.
• Start the engine or switch on the motor carefully according to instructions and with feet well away from the blade(s).
• Do not tilt the lawnmower when starting the engine or switching on the motor, except if the lawnmower has to be tilted for starting. In this case, do not tilt it more than absolutely necessary and lift only the part which is away from the operator.
• Do not start the engine when standing in front of the discharge chute.
• Never pick up or carry a lawnmower while the engine is running. Reduce the brake setting during engine shut down and, if engine is provided with a shut-off valve, turn the fuel off at the conclusion of mowing. Go slow when using a trailing seat.

ASSEMBLY/PRE-OPERATION
Read these instruction and this manual in its entirety before you attempt to assemble to operate your new lawnmower.
IMPORTANT: The lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine. Your new lawn mower has been assembled and tested at the factory.

REMOVE LAWN MOWER FROM CARTON Roll lawn mower out of carton and check carton thoroughly for additional loose parts

INSTALL ATTACHMENTS Your lawn mower was shipped ready to be used as rear bag mower.

SET UP YOUR MOWER IMPORTANT: Unfold handle carefully so as not to pinch or damage control cables.

1. Raise handles until lower handle section locks into place at mowing position.
2. Remove protective padding, raise upper handle section into place on lower handle and tighten both handle knobs.
3. Remove handle padding holding operator presence control bar to upper handle

Operation

Brake lever-must be held down to the handle to start the engine. Release to stop the engine.

• Starter handle – used for starting engine.
• Drive control lever -used to engage power-propelled forward motion of lawn mower.
• USE YOUR LAWNMOWER ENGINE SPEED The engine speed was set at the factory for optimum performance. Speed is not adjustable.
• DRIVE CONTROL Self-propelling is controlled by holding the brake lever against to the handle and pushing the drive control lever forward the handle until it clicks. Forward motion will stop when the drive lever is released. Backward movement is not possible in self-propelling. To stop forward motion without stopping engine, release the drive lever slightly until the drive control completely disengages. Hold the brake lever to continue mowing without self-propelling.

ADJUST CUTTING HEIGHT
Raise wheels for low cut and lower wheels for deep cut, adjust cutting height to suit your requirements. Medium position is best for most lawns.

BEFORE STARTING ENGINE ADD OIL
Before each subsequent use the oil level must be check and if necessary topped up with 500ml SAE30 engine oil.

OIL FILLER CAP/DIPSTICK

Your lawnmower is shipped without oil in the engine. For type and grade of oil to use, see “ENGINE” in the Maintenance section of this manual.

CAUTION: DO NOT overfill engine with oil, or it will smoke heavily from the muffler on startup.

1. Be sure lawnmower is level.
2. Remove oil dipstick from oil fill spout.
3. Insert and tighten dipstick.

IMPORTANT:

• Check oil level before each use. Add oil if needed. Fill to full line on dipstick.
• Change the oil after every 25 hours of operation or each season. You may need to change the oil more often under dusty, dirty conditions. See “TO CHANGE ENGINE OIL” in the Maintenance section of this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck Do not overfill. Use fresh, clean, regular unleaded gasoline.

Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

CAUTION: Alcohol blended fuels, called gasohol or using ethanol or methane can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Empty the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

START ENGINE To start the engine, first make sure that the spark plug and that the machine is filled with sufficient oil and petrol.

NOTE: Due to protective coating on the engine, a small amount of smoke may be present during the initial use of the product and should be considered normal. Hold operator presence control bar down to the handle and pull starter handle quickly. Do not allow starter rope to snap back.

NOTE: In cold condition, it’s necessary to push the prime button on the air filter before pulling the starter coil, (Please see from 1). We also should put more fuel to mix with air for easy start. When you push the prime button, it will pump the fuel direct from carburetor to burning housing.

NOTE : In cold condition it may be necessary to repeat priming steps.

STOP ENGINE

• To stop engine, release brake lever. WARNING! The blade will continue to rotate for a few seconds after the engine has stopped. Disconnect the spark plug cap if the lawnmower is to be left unattended.

MOWING TIPS

• Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings. It may also be necessary to reduce ground speed and/or run the lawn mower over the area a second time.
• For extremely heavy cutting, reduce the width of cut by over lapping previously cut path and mow slowly.
• Pores in cloth grass catchers can become filled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catcher off with water and let dry before using.
• Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air flow and extend engine life.

MAINTENANCE

IMPORTANT-Regular, careful maintenance is essential for keeping the safety level and original performance of the machine unchanged in time.

1. Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition. Regular maintenance is essential for safety and performance.
2. Never store the equipment with fuel in the tank inside a building where vapour may reach a flame or a spark or a source of extreme heat.
3. Allow the engine to cool before storing in an enclosed space.
4. To reduce the fire hazard, keep the engine, exhaust silencer, battery compartment and fuel storage area free of grass, leaves, or excessive grease. Do not leave containers with grass cuttings in rooms.
5. For reasons of safety, do not use the equipment with worn or damaged parts. Parts are to be replaced and not repaired. Use genuine spare parts (blades should always bear the symbol). Parts that are not of the same quality can damage the equipment and be dangerous for your safety.
6. If the fuel tank has to be drained, this should be done outdoors and when the engine is cool.
7. Wear strong work gloves when removing and reassembling the blade.
8. Check the blade’s balance after sharpening.
9. Check the self-closing guard and grass-catcher frequently for wear and deterioration.
10. Whenever the machine is to be handled. transported or tilted vou must: ‘

CLEANING

Carefully clean the machines with water after each cut; remove the grass debris and mud accumulated inside the chassis to avoid their drying and thus making the next start-up difficult. The paintwork on the inside of the chassis may peel off in time due to the abrasive action of the cut grass; in this case, intervene promptly by touching up the paintwork using a rustproof paint to prevent the formation of rust that would lead to corrosion of the metal.

Remove the transmission casing by removing the screws and clean around the transmission and drive belts with a brush or compressed air once or twice a year. Once every season, the drive wheels should be cleaned internally. Remove both wheels. Clean the gear wheel and the wheel gear rim of grass and dirt using a brush or compressed air.

WARNING : Prevent skin contact with used engine oil. Wash your skin with soap and water after oil change.

CAUTION: Used oil is a hazardous waste product. It is suggested to bring used oil to your local recycling center with properly sealed container a sealed container to your local recycling center. Do not discard with household waste.

CHANGING BLADES

To replace the blade, undo the screw. Empty the oil tank before removing the blade

Reinstall as illustrated. Tighten the screw properly. Tightening torque 45 Nm. When replacing the blade, the blade screw should also be replaced.

CHANGE OIL

1. After using the mower, allow engine to cool down a bit.
2. When the engine has cooled down enough, remove the spark plug cover and do not touch the cable.
3. With the engine still quite warm, remove the oil dipstick. Afterwards, using the oil change kit, remove all the oil from your engine into an already prepared container.
4. Place your mower in a horizontal position. Add to your engine a newly recommended oil in an amount of about 0.3l to the upper limit on the dipstick. Do not overfill.
5. Before returning dipstick back, clean it with a clean cloth.

Spark Plug
Once the engine has cooled, remove the spark plug and clean the plug with a wire brush. Using a feeler gauge, set the gap to 0.75 mm ( 0.030″). Refit the spark plug taking care not to over tighten. 0,75 mm

Air Filter
Unclip the air filter cover and remove the sponge filter element. To avoid objects falling into the air intake, replace the air filter cover.

DRAINING THE FUEL TANK AND CARBURETOR

1. Place an approved gasoline container below the carburetor, and use a funnel to avoid spilling fuel.
2. Remove the drain bolt, then move the fuel valve lever to the ON position.
3. After all the fuel has drained into the container, reinstall the drain bolt and washer. Tighten the drain bolt securely.

MAINTENANCE SCHEDULE

REGULAR SERVICE PERI0D| Before Each Use| First Month or
5 Hrs| Every 3 Months or
25 Hrs| Every 6 Months or
50 Hrs| Every Year or
100 Hrs| Every Two Years
or 250 Hrs
---|---|---|---|---|---|---
ITEM
Perform at every indicated month or operating hour interval, whichever comes first.
Engine oil| Check| 0| | | | |
Replace| | 0| | 0| |
Air cleaner| Check| 0| | | | |
Replace| | | 0| | |
Spark plug| Check-adjust| | | | | 0|
Replace| | | | | | 0
Flywheel brake pad (A

types)

| Check| | | | 0| |
Fuel tank and

filter

| Clean| | | | | 0|
Fuel tube| Check| Every 2 years (Replace if necessary)
Valve

clearance

| Check-adjust| | | | | 0|
Combustion chamber| Clean|  After every 200 hours

TROUBLE SHOOTING

Bad fuel;engine stored without treating or draining gasoline, of refueled with bad gasoline| Drain the fuel tank and carburetor (p.5}. Refuel with fresh gasoline.
2.Remove plug.| and| inspect| spark| Spark  plug  faulty,

improperly gapped.

| fouled,| or| Replace the spark plug(p.8}.
Spark plug wet with fuel (flooded engine}.| Dry and reintall spark plug.
3.Take engine to an authorizedour servicing dealer, or refer to shop manual.| Fuel filter clogged, carburetor malfunction,  ignition malfunction, valves stuck, etc.| Replace or repair fulty components as necessary.
4. Push the prime button| In cold condition| Push the prime button.
ENGINE LACKS POWER| Possible Cause| Correction
---|---|---
1.check air cleaner| Air cleaner elements clogged.| Clean  or  replace  air cleaner
elements (p.9}.
2. Check fuel| Bad fuel, engine stored without

treating or draining gasoline, of refueled with bad gasoline.

| Drain      the      fuel      tank      and
carburetor (p.5}. Refuel with fresh gasoline.
3. Take engine to an authorized our servicing dealer, or refer to shop manual.| Fuel filter clogged, carburetor
malfunction, ignition malfunction, valves stuck, etc.| Replace  or  repair faulty components as necessary.

Tune up Specifications

STORAGE

The same petrol must not remain in the tank for more than one month. Thoroughly clean the mower and store it indoors in a dry place.

THE ENVIRONMENT
In order to protect the environment, we recommend that the following points should be given special consideration:

• Always use pure unleaded petrol.
• Always use a funnel and/or a, petrol can with a level control to avoid spillage when refilling the fuel tank.
• Do not fill the fuel tank completely.
• Do not overfill with engine oil.
• When changing the oil, ensure that all the used oil is collected. Avoid spillage Take the used oil to a recycling unit.
• Do not dispose of used oil filter in a rubbish bin. Take it to a recycling unit.
• Replace the silencer if faulty. When carrying out repairs, always use original spare parts.
• Always seek professional help when the carburetor requires adjustment.
• Clean the air filter according to directions.
• When, after many years of service, your machine needs to be replaced or is no longer required, we recommend that the machine is returned to you distributor for recycling.

SERVICING
Genuine spare parts are supplied by service workshops and by many dealers. We recommend that you take the machine to an authorized service station for annual servicing, maintenance and inspection of safety equipment. For service and spare parts, please contact the dealer where the machine was purchased.

Proper disposal of waste

This symbol indicates that this product must not be thrown with other household waste. To prevent the possibility of threats to the environment and human health uncontrolled throwing waste, these products should be recycled. For this purpose you should contact the local government to get more information about where they need to dispose of your device, which has completed its lifespan.
We reserve the right to change the technical characteristics, the right to possible typographical errors without prior notice. Product images may be different than actual device

Declaration of conformity
According to the EC Machinery Directive 2006/42/EC of 17 May 2006, Annex II A mean

Villager d.o.. Bratislavska cesta 5, 1000 Ljubljana, Slovenia
Description of the machinery

We declare under full responsibility that the below mentioned product is designed and manufactured in accordance with:

• Directive 2006/42/EC on safety of machinery
• Directive 2014/30/EU on electromagnetic compatibility
• Directive 2000/14/EC, 2005/88/EC on noise directive
• Directive (EU) 2016/1628 on the emission of gaseous and particulate pollutants from internal combustion engines to be installed in non-road mobile machinery EC type of approval: e132016/16282016/1628SYA1/p029000

The harmonized and other standards:

• EN ISO 5395-1:2013+A1
• EN ISO 5395-2:2013+A1+A2
• EN ISO 14982:2009

The notified body accordance with Directive 2000/14/ES, 2005/88/ES:
TÜV Rheinland 704032203407 Rev. 01 dat. 07.03.2022.

• The measured sound power level LWA 94,6 dB(A)
• The guaranteed sound power level  LWA 96 dB(A)

The responsible person authorized to compile the technical documentation: Zvonko Gavrilov, at the company Villager D.O.O, Bratislavska cesta 5, 1000 Ljubljana

Place / date: Ljubljana, 07.12.2022.
Authorised representative
Zvonko Gavrilov

www.villager.eu

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