Orion INSTRUNENTS KA231020 Hydraulic Diaphragm Air Relay Switches Instructions

August 26, 2024
Orion INSTRUNENTS

KA231020 Hydraulic Diaphragm Air Relay Switches

Product Information

Specifications

  • Pressure Range: 0.5 – 1000 bar (7.25 – 14503.77 psi)

  • Maximum Working Pressure: 150 – 1100 bar (2175.51 – 15954.15
    psi)

  • Valve Type: Normally Open (NO) or Normally Closed (NC)

  • Supply Pressure: Min. 2 bar, Max. 7 bar for air/inert gas

  • Enclosure Material: Aluminium, Grey CI, Stainless Steel

  • Weight: 2.220 – 4.810 Kgs

Product Usage Instructions

Installation

  1. Connect OD 4mm PU Tube for Air In and Air Out following the
    installation drawing provided.

  2. Ensure Pressure Port is connected to a 1/4 BSP(F) port.

Range Selection

Select the appropriate Range Code based on the desired pressure
range and maximum working pressure.

Pneumatic Valve Specifications

Ensure the supply pressure of air/inert gas is within the range
of 2 to 7 bar.

How to Order

Specify the model number by selecting options from Group 1 to
Group 8 as per your requirements to avoid ambiguity.

FAQ

Q: Can I use a separate DPDT relay for critical

actuation/deactuation points?

A: Yes, if actuation and/or deactuation at the same point is
critical, it can be achieved by using a separate DPDT relay. Ensure
it has a separate power supply for its coil.

Q: What do I do if I need non-standard options or

accessories?

A: Contact the sales office for non-standard options or
accessories. The manufacturer will provide details after agreement
of supply with the customer.

FC HYDRAULIC DIAPHRAGM AIR RELAY SWITCHES FC
PRESSURE CAPSULE DETAILS

Note : wetted parts are mentioned in italics.

INSTALLATION DRAWING

OD 4mm PU Tube Air In

145.0 (5.71)

126.0 (4.96)

No. Description 1. Transfer PIN (SS) 2. Cushining Pad 3. O-ring (PTFE®) 4. Diaphragm (PTFE®) 5. Pressure Housing (SS316)
1 2
3 4
5

OD 4mm PU Tube Air Out

110 (4.33)

26.0 (1.02)

220 (8.66)

Ø7, Mounting Holes 2 Nos

160 (6.29)

Pressure Port 1/4″ BSP(F) (Options Available)

50.8 (2.0)

99

APPROX. DIMENSIONS IN

mm inches

Bulletin No. KA231020

FC HYDRAULIC DIAPHRAGM AIR RELAY SWITCHES

RANGE SELECTION TABLE

Range Code

Range bar (psi)

H1T

0.5 – 10 (7.25 – 145.04)

Differential* bar (psi)
Approximate Maximum for P1 / P2
(Refer Group 6 of How to order table)
1 (14.50)

Maximum Working Pressure
bar (psi) 150
(2175.51)

H2T

2 – 20 (29.00 – 290.07)

2 (29.00)

200 (2900.76)

H4T

5 – 40 (72.52 – 580.15)

5 (72.52)

200 (2900.76)

H1H

10 – 100 (146.04 – 1450.38)

12 (174.05)

200 (2900.76)

H2H

7 – 200 (101.52 – 2900.76)

24 (348.09)

400 (5801.52)

H4H

40 – 400 (580.15 – 5801.52)

50 (725)

500 (7251.88)

H7H

70 – 700 (1015.26 – 10152.64)

60 (870)

800 (11603)

H1K

100 – 1000 (1450.37 – 14503.77)

70 (1015.26)

1100 (15954.15)

Pneumatic valve specifications
NO = Normally Open or NC = Normally Closed

2(A) 1(P) 3(R)

CAUTION : Supply pressure of air/inert gas = min. 2 and max. 7 bar

Note:
1. The minimum differential increases with the setpoint. The differential values mentioned in the above table are approximate maximum for FSR. The differential value will vary according to the pressure range selected and microswitch type. For actual values of differential please contact sales office.
If actuation and/or deactuation at same point is critical part of operation, then it can be achieved by using a separate DPDT relay. This relay will need a separate power supply for it’s coil.

Bulletin No. KA231020

100

57

HOW TO ORDER HIGH RANGE AIR RELAY SWITCHES

HYDRAULIC DIAPHRAGM AIR RELAY FC SWITCHES

101

Group 1
Non standard allocation

Group 2 Model

Group 3
Air Inlet/Outlet Ports

Group 4 Switch Type

Group 5
Range Code (values in bar)

Group 6 Valve Type

Group 7
Pressure Port Material / Size

Group 8 Diaphragm

A prefix “N” is FC =

used in the

Air Relay switch

model code in

case of any

non standard Note:

options /

Flameproof

accessories certification not

that are

applicable for

provided with Air Relay Switch

the switches.

Will be given by

manufacturer,

only after

agreement of

supply details

with customer.

A1 = Al. head PU tube 4mm OD *A4 = Grey CI PU tube 4mm OD A7 = SS head PU tube 4mm OD

The prefix is subject to change as per specific requirement.

Approx. switch weight in Kgs

Enclosure

FC

Aluminium

2.220

Grey CI

4.720

SS

4.810

*Not available in FE models

P1 = pressure switch, fixed differential without scale

H1T = (0.5 – 10) H2T = (2 – 20) H4T = (5 – 40) H1H = (10 – 100) H2H = (7 – 200) H4H = (40 – 400) H7H = (70 – 700) H1K = (100 – 1000)

P1= NC valve P2 = NO valve

S1 =

1 =

SS316 / ¼” BSP(F) PTFE

S2 =

2 =

SS316 / ¼” NPT(F) SS 316L

3 = Hastelloy C

4 = Monel

5 = Titanium

6 = Tantalum

7 = Inconel

More options available, please contact sales office

eg. Flameproof air relay switch in aluminium housing with PU tube 4mm OD, fixed differential without scale, having 0.5 bar to 10 bar pressure range, with NC valve, SS316 pressure housing with ¼” BSP port size & neoprene diaphragm shall be specified by

Group 1

Group 2 FC

Group 3 A1

Group 4 P1

Group 5 H01

Group 6 P1

Group 7 S1

Group 8 1

Please specify full model number to avoid ambiguity.

Bulletin No. KA231020

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