scheppach ACS3000 Airless Paint Spray System Instruction Manual

: August 16, 2024
: Scheppach

scheppach ACS3000 Airless Paint Spray System

Product Specifications

Model: ACS3000
Type: Airless paint spray system
Language: German (DE) with translations available

Product Usage Instructions

Safety Precautions:
Always read the user manual to reduce the risk of injury. Wear protective goggles and a respiratory mask when operating thedevice.

Introduction:
Ensure compliance with electrical regulations and VDE standards.

Delivery Content:
Refer to the user manual for details on the warranty period.

Workplace Safety:
Keep your work area clean and organized.

Electrical Safety:
Ensure the power tool’s plug is suitable for the power outlet.

Personal Safety:
Be attentive and aware of your surroundings.

Tool Usage and Handling:
Follow the instructions provided in the manual for safe and efficient use of the tool.

Servicing:
Only have your tool serviced by qualified professionals using genuine replacement parts.

Assembly:
Follow the steps outlined in the manual for attaching the spray hose securely.

Before Operation:

Prime the system by following the instructions in figure 14.
Unlock the trigger safety lever by moving it backward (figure 10).
To release the trigger (3), move the trigger safety lever downward (figure 11).
Attach the spray gun to the paint hose and insert the suction tube into the paint container.
Adjust the pressure regulator to the desired setting.

Frequently Asked Questions (FAQ)

What should I do if the spray system malfunctions?
If you encounter any issues with the spray system, refer to the troubleshooting section of the user manual or contact customer support for assistance.
Can I use flammable materials with this paint spray system?
The manual specifies that certain flammable materials can be used with proper precautions. Refer to the Material and Color Selection section for details.

Explanation of symbols

Symbols are used in this manual to draw your attention to potential hazards. The safety symbols and the accompanying explanations must be fully understood. The warnings themselves will not rectify a hazard and cannot replace proper accident prevention measures.

Introduction

Manufacturer:

Scheppach GmbH
Günzburger Straße 69
D-89335 Ichenhausen

Dear customer,
We hope your new tool brings you much enjoyment and success.

Note:
According to the applicable product liability law the manufacturer of this device is not liable for damages which arise on or in connection with this device in case of:

improper handling,
non-compliance with the instructions for use,
repairs by third party, non-authorised skilled workers,
installation and replacement of non-original spare parts,
improper use,
Failures of the electrical system in the event of the electrical regulations and VDE provisions not being observed.

Recommendations:

Read the entire text of the operating instructions prior to the assembly and operation of the device.
These operating instructions are intended to make it easier for you to get familiar with your device and utilise its intended possibilities of use.
The operating instructions contain important notes on how to work safely, properly and economically with your machine and how to avoid dangers, save repair costs, reduce downtime, and increase the reliability and working life of the machine.
In addition to the safety regulations contained herein, you must in any case comply with the applicable regulations of your country with respect to the operation of the machine.
Put the operating instructions in a clear plastic folder to protect them from dirt and humidity, and store them near the machine. The instructions must be read and carefully observed by each operator prior to starting the work.
Only persons who have been trained in the use of the machine and have been informed on the related dangers and risks are allowed to use the machine. The required minimum age must be met.
In addition to the safety notes contained in the present operating instructions and the special regulations of your country, the generally recognised technical rules for the operation of identically constructed machines must be observed.
We accept no liability for damage or accidents which arise due to non-observance of these instructions and the safety information.

Layout (Fig. 1-3)

Spray hose
Trigger guard
Trigger
Nozzle guard
Spray tip
Spray gun
Spray gun handle
Stand
Pressure control dial
Return hose
Suction hose
Hose clamp suction hose mesh filter
Suction hose mesh filter
On/Off switch
Suction hose inlet port
Hose clamp suction hose inlet port
Power cord
Spray hose outlet port
Prime/spray lever
Return hose inlet port
Hose clamp return hose inlet port
Filter holder
Trigger locking lever
Trigger guard holder
Spray hose inlet port
Mesh filter handle
Spacer bolt
Sealing
Retaining nut

Scope of delivery

Open the packaging and remove the device carefully.
Remove the packaging material as well as the packaging and transport bracing (if available).
Check that the delivery is complete.
Check the device and accessory parts for transport damage.
If possible, store the packaging until the warranty period has expired.

ATTENTION! The device and packaging materials are not toys! Children must not be allowed to play with plastic bags, film and small parts! There is a risk of swallowing and suffocation!

1 x Airless Paint Sprayer
1 x Spray hose 7.6m
1x Spray gun
1x Suction hose
1x Return hose
1x Open ended spanner 19mm
1x Cleaning brush
1x Replacement sealing
1x Instruction manual
1x Warranty card

Intended use

This Airless Paint Sprayer is ideal for medium to large decoration and renovation projects around the house and garden. It is designed to draw paint directly from the paint can and its particularly ideal for the coverage of broad surface areas with a high volume of paint in a short period of time. This includes surfaces such as fences, pergolas, sheds, weather boards, gazebos, garage doors, lattice and walls. The device is intended for Do It Yourself use only.
Refer to chapter 8 for more information on the types of spray able material that can be used with this device
Please read and familiarise yourself with this user manual before using the device.
This instruction manual must be passed on together with the product to the next person to use it.
The device must only be used for its prescribed purpose. Any use other than those mentioned in this instruction manual will be considered a case of misuse.
The user, and not the manufacturer, shall be liable for any damage or injury resulting from such cases of misuse.
The manufacturer shall not be liable for any unauthorised changes made to the tool, not for any damage resulting from such changes.
Please note that the device has not been designed for use in commercial, trade or industrial applications. The warranty will be void immediately if this appliance is used in commercial, trade or industrial business and equivalent applications.

General safety instructions for power tools

WARNING! Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or se-rious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

Keep work area clean and well lit. Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. D amaged or entangled c ords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

Personal safety

Stay alert, watch what you are doing and use common sense when operating a power tool.
Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.
A moment of inattention while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.
Use of dust collection can reduce dust-related hazards.
Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles.
A careless action can cause severe injury within a fraction of a second.

Power tool use and care

Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. A ny p ower t ool t hat c annot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

Service
Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
ATTENTION! This electric tool generates an electromagnetic field during operation. This field can impair active or passive medical implants under certain conditions. In order to prevent the risk of serious or deadly injuries, we recommend that persons with medical implants consult with their physician and the manufacturer of the medical implant prior to operating the electric tool.

Safety Instructions for Airless Paint Sprayer

WARNING! Reduce the risk of fire hazards

The machine can only be used in environments where there is no risk of explosion.
The Airless Paint Sprayer must not be used for spraying flammable paints and solvents with a flash point of less than 21°C. Flash point is the temperature that a fluid can produce enough vapours to ignite.
Verify that all containers and collection systems are grounded to prevent static discharge.
Connect to a grounded outlet and use grounded extension cords. Do not use a 3 to 2 adapter.
Do not use paint or solvent containing halogenated hydrocarbons. See operating instructions for examples of these types of materials.
Keep spray area well ventilated. Keep good supply of fresh air moving through the area.
Do not smoke in the spray area.
Do not operate light switches, engines, or similar spark producing products in the spray area.
Keep area clean and free of paint or solvent containers, rags, and other flammable materials.
Know the contents of the paints and solvents being sprayed. Read all material safety data sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvent manufacturer’s safety instructions for processing, storage, transport and disposal.
Fire extinguisher equipment should be present and working.
When working indoors:
- Make sure that no solvent vapours build up in the area of the device.
- Set up the device on the side away from the sprayed object.
- Keep a minimum distance of 5 m between the device and the spray gun.
When working outdoors:
- Make sure that no solvent vapours are blown towards the device. Pay attention to the wind direction.
- Set up the device in such a way that solvent vapours do not reach the device and build up there.
- Keep a minimum distance of 5 m between the device and the spray gun.

WARNING! Reduce the risk of skin injection

Do not aim the gun at yourself, any person or animal.
Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with any part of the body.
Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.
Only use a nozzle tip specified by the manufacturer.
Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while spraying, follow the manufacturer’s instructions for turning off the unit and relieving the pressure before removing the nozzle tip to clean.
Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn off the unit and relieve the pressure in accordance with the manufacturer’s instructions.
High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, seek medical attention immediately.
Visually inspect for damage on the hoses which may be subjected to friction. Replace damaged hoses or parts immediately.
This system is capable of producing 207 bar. Only use replacement parts or accessories that are specified by the manufacturer and that are rated a minimum of 228bar.
Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.
Verify that all connections are secure before operating the unit.
Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.

WARNING-Reduce the risk of injury

Always wear appropriate gloves, eye protection, and a respirator or mask when painting.
Do not operate or spray near children. Keep children away from equipment at all times.
Do not overreach or stand on an unstable support. Keep effective footing and balance at all times.
Stay alert and watch what you are doing.
Do not operate the unit when fatigued or under the influence of drugs or alcohol.
Do not kink or over-bend the hose.
Do not expose the hose to temperatures or to pressures in excess of those specified by the manufacturer.
Do not use the hose as a strength member to pull or lift the equipment.
The maximum rated pressure of the air hose is 228bar, the normal working pressure is 207bar.
Be aware of any hazards presented by the material being sprayed and consult the markings on the container or information supplied by the manufacturer of the material to be sprayed, including requirements for the use of personal protective equipment.
Do not spray any material where the hazard is not known.
Equipment surfaces can become very hot during operation. To avoid severe burns, do not touch hot equipment. Wait until equipment has cooled down completely.
Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual. Disconnect the mains power plug!
Read warnings to know the specific hazards of the fluids you are using.
Store hazardous fluid in approved containers, and dispose according to applicable guidelines.

WARNING – Equipment misuse hazard

Do not use electrostatic atomizing and spraying equipment. These can lead to a serious hazards to the operator.
Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. Read Technical Data in all equipment manuals.
Use fluids and solvents that are compatible with equipment wetted parts.
Read fluid and solvent manufacturer’s warnings. For complete information about your material, request material safety data sheet (MSDS) from distributor or retailer.
Check equipment daily. Repair or replace worn or damaged parts immediately with manufactory replacement parts only.
Do not alter or modify equipment.
Use equipment only for its intended purpose. Call your distributor for information.
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
Do not kink or over bend hoses or use hoses to pull equipment.
Comply with all applicable safety regulations.
Keep children and animals away from work area.
Do not operate the equipment when fatigued or under the influence of drugs or alcohol.

Remaining Risks

Additional residual risks may arise when using the tool which may not be included in the enclosed safety warnings.
These risks can arise from misuse, prolonged use etc.
Even with the application of the relevant safety regulations and the implementation of safety devices, certain residual risks cannot be avoided.
These include:
- Injuries caused by touching any rotating/moving parts.
- Injuries caused when changing any parts, blades or accessories.
- Injuries caused by prolonged use of a tool. When using any tool for prolonged periods ensure you take regular breaks.
- Impairment of hearing.
- Health hazards caused by breathing in paint when using your tool.

Material and paint selection

ATTENTION! Do not use textured wall paints or coatings as this will block the spray gun tip and damage internal components of the airless spray station.

Material and paints which can be used
Although a large number of materials and paints can be sprayed, some cannot. Please check with the manufacturers’ recommendations.
The following materials and paints can be used:

Water based paints
Wood preservatives
Oil based paints
Primers
Enamel paint
Wash primer
Varnish
Oil
Stains

Materials and paints which cannot be used
The use the following materials and paints will cause premature wear and block the spray tip. This will void warranty.

Paints and varnishes that contain abrasive components,
e.g:
emulsion/dispersion paints for exterior coatings
Silicate paints
Flammable materials
To obtain the best results from your Airless Paint Sprayer, please read the instruction manual carefully before use.

Assembly

Required tools for all assembly/adjustment steps:
Open ended spanner 19mm
ATTENTION! Ensure the machine is disconnected from the power supply before performing any of the following operations.

Spray Hose connection (Fig. 2+3)

Remove the cover caps (A) from both ends of the spray hose (1) and the cover cap (B) of the spray hose outlet port (18) (Fig. 2).
Thread the spray hose (1) to the spray hose outlet port (18) and tighten with an open ended spanner 19mm. Do not over-tighten (Fig. 2).
Thread the other end of the spray hose (1) to the spray gun (6) and tighten with an open ended spanner 19mm. Do not over-tighten (Fig. 3).

Suction Hose (11) and Return hose (10) connection (Fig. 4)

The suction hose (11) and return hose (10) are pre-assembled on the machine.
If the suction hose (11) or return hose (10) needs to be changed, use a flat head screwdriver (not included) to loosen the screw on the hose clamp suction hose mesh filter (12), hose clamp suction hose inlet port (16) ,hose clamp return hose inlet port (21) and remove the hose (Fig. 4).
Replace by a new hose (suction hose / return hose) and mount it in the opposite direction.

Spray tip and nozzle guard (Fig. 5-9)
Note: the Spray gun (6) is pre-assembled. If the Spray gun (6) has been disassembled for cleaning follow the steps below to re-assemble.

Insert the Mesh filter handle (26) into the Spray gun handle (7) and align the Spray gun handle with the upper part of the Spray gun (Fig. 5).
While holding the upper section of the Spray gun (6), tighten the Spray gun handle with an open ended spanner 21mm (not included) (Fig. 6).
Trigger guard (2) is fastened with the spray hose inlet port (25) at the lower end of the spray gun handle (7) by using an open ended spanner 19mm. At the upper end, the trigger guard is hung in the trigger guard holder (24) (Fig. 6).
Ensure that the small spacer bolt (27) and the sealing (28) are inserted in the nozzle guard (4) (Fig. 7).
Put the spray tip (5) into the nozzle guard (4) and attach to the spray gun (6). Make sure that the spray tip (5) is rotated forward to the spray position with the peek side forward. Tighten the retaining nut (29) using an open ended spanner 26mm (not included) (Fig. 8+9).
ATTENTION! Do not spray without the spray tip (5) and nozzle guard (4) mounted.
Do not press the trigger (3) unless the spray tip (5) is correctly in the spray position. Always lock the trigger (3) before removing, replacing or cleaning the spray tip (5).

Before starting the equipment

Before you connect the equipment to the mains supply make sure that the data on the rating plate are identical to the mains data.
ATTENTION! Always ensure the machine is switched off and disconnected from the power supply before making adjustments to the equipment.
All covers and safety devices have to be properly fitted before the equipment is switched on.

Locking the spray gun trigger
ATTENTION! The spray gun trigger (3) should be locked prior to preparing the sprayer to ensure the trigger (3) is not accidentally pressed. Lock the spay gun trigger (3) whenever instructed.

To lock the trigger (3), rotate the trigger locking (23) lever to the back (Fig. 10).
To unlock the trigger (3), rotate the trigger locking lever (23) down (Fig. 11).

Pressure relief procedure
ATTENTION! Always follow the pressure relief procedure when shutting the machine off or any purpose.
This procedure is used to relieve pressure from the spray hose (1).
CAUTION! Failure to do so may result in serious injury.
WARNING! Never aim the spray gun (6) at any part of the body. Perform the pressure relief procedure whenever instructed.

Lock the spray gun trigger (3) (Fig. 10).
Turn the prime/spray lever (19) to “prime” position (Fig. 12).
Turn off the machine by pressing “0” on the On/ OFF switch (14) (Fig. 13).
Turn pressure control dial (9) to the “prime/clean” position (Fig. 14).
Unlock the spray gun trigger (3) (Fig. 11).
Briefly pull the spray gun trigger (3) to fully relieve pressure from the system (Fig 15).
Lock the spray gun trigger (3) (Fig. 10).

Priming the pump (Fig. 16)

Separate the suction hose (11) from the return hose (10).
Place the suction hose (11) inside the paint container.
Place the return tube (10) inside a clean waste container.
Set the prime/spray lever (19) to “prime” (Fig. 12).
Turn the pressure control dial (9) to the “prime/ clean” setting. Ensure the pressure control dial (9) aligns with the mark on top of the machine (Fig. 14).
Turn on the machine by pressing “I” on the ON/ OFF switch (14) (Fig. 13).
Allow pump to run for approx 60 seconds until you see a steady stream of paint coming out of the return hose into the waste container.
Set the prime/spray lever (19) to “spray” position (Fig. 17).
Wait for the Air Sprayer to shut off automatically after a few moments. If the Airless Paint Sprayer does not shut off automatically, repeat step 4 to 8.
Place the return hose (10) back into the container of paint and clip the return hose (10) and suction hose (11) together, using the attached clips (Fig. 18). Recommendation: It is good to practice to perform the steps on this page using water to familiarize yourself with the function of the Airless Paint Sprayer as well as to ensure the unit is set up properly.

Operation

CAUTION! Ensure the Air Sprayer has been properly primed before commencing spraying operations.
ATTENTION!
Always make sure the device is fully assembled before commissioning!

Spraying procedure

Make sure that the spray tip (5) is rotated forward to the spray position with the peek side forward (Fig. 19).
Perform “Pressure relief procedure” (refer to 10.2).
Turn on the machine by pressing “I” on the On/Off switch (14) (Fig.13).
Unlock the trigger locking lever (23) (Fig. 11).
Slowly turn the pressure control dial (9) clockwise to the maximum setting (Fig. 20)
Set the prime7spray lever (19) to “spray” position (Fig. 17)
Stand about 30cm away from the area to be sprayed and maintain this distance (Fig. 21).
Pull the trigger (3) to start spraying (Fig. 15).
NOTE: The motor will cycle On and Off while spraying to regulate pressure. This will be normal.
IMPORTANT! When spraying is finished, perform “Pressure relief procedure” (refer to 10.2).
IMPORTANT! If you have not finished painting with your Airless Paint Sprayer and want to take a short break (30-60 minutes), do not leave paint inside the pump. Follow the cleaning instructions (chapter 12) to prevent paint from dying inside the pump and hose.
Once you`re ready to begin work again, begin with chapter 9. Once properly primed again, aim the spray gun into a waste bucket and allow 30 seconds for any leftover cleaning solution to be flushed out of the system. Then resume painting as before.
IMPORTANT! Mineral Turpentine should not be mixed with water at any stage during the cleaning process.

Test spray settings (Fig. 22-24)

Note: Ensure you follow the “spraying procedure” instructions (11.1) before testing the spraying settings of the Airless Paint Sprayer.

Setting the pressure (Fig. 22)

Set the pressure control dial (9) to a medium high pressure. Then test this pressure setting on a scrap piece of material (Fig. 22).
Adjust the pressure control dial (9) until a smooth and even consistency is achieved.

Speed of stroke (Fig. 23)
Spray a test patch on a scrap piece of material, assessing the speed of stroke required for pressure setting. (Fig. 23)

Lower pressure will require slower stroke speed.
Higher pressure will require faster stroke speeds.

Aligning the spray tip

Follow the “pressure relief procedure” (10.2).
Loosen the retaining nut (29) (Fig 24).
Rotate the nozzle guard (4) to match the direction of the preferred spray pattern (Fig. 24).
When spray tip at the top: horizontal alignment
When spray tip on the side: vertical alignment
NOTE! The alignment of the spray depends on the desired working direction. For horizontal working direction, a vertical spray is recommended. In the case of the vertical working direction, a horizontal spray.

Spraying Technique (Fig. 25-28)

Move the spray gun (6) with the entire arm, not by flexing the wrist. This will keep the spray gun (6) at right angles to the surface, keeping the pattern even (Fig. 25).
Pull the trigger (3) after starting the stroke, and release the trigger (3) before ending the stroke. The spray gun (6) should be moving, when the trigger (3) is pulled and released (Fig. 26).
Keep the spray gun (6) perpendicular to the surface, so spray distance is consistent (Fig. 27).
Overlap your strokes by approx. 30% to ensure even coverage (Fig.28).

NOTE!

Do not spray outdoors on a windy day as the results may be unsatisfactory.
Only apply one coat at a time, always allow a coat to completely dry before adding another coat.
Avoid stopping and starting as this can lead to a patchy finish. It is best to start spraying outside the surface to be sprayed and avoid stopping in the middle of the surface, continue just past the opposite edge.

Cleaning and maintenance

ATTENTION! Prior to any adjustment, maintenance or service work switch off the machine and disconnect the mains power plug!

Select cleaning solution
For water-based material (e.g. acrylic paint):

Use only water when performing the cleaning procedure.
ATTENTION! Use of a solvent-based cleaning materials on water-based paints will result in a new substance that will be extremely difficult to clean.
We recommend the use of 10-15 litres of water when performing the cleaning procedure. For oil-based material (e.g. enamel paint , lacquer):
Use only the appropriate cleaning solution. Read the cleaning instructions printed on the coating material`s label to determine which cleaning material you need.
The following solvent-based cleaning products are safe to use in the Airless Paint Sprayer: Mineral turpentine, paint thinner
NOTE: Mineral turpentine must not be mixed with water at any stage during the cleaning process.
We recommend 1-2 litres of the appropriate solvent- based cleaner when performing cleaning procedure.

Cleaning the unit
IMPORTANT! The cleaning process must be followed immediately after use to prevent paint from drying inside the pump and hose. Failure to follow the cleaning instructions promptly may permanently seize the paint sprayer and automatically void the warranty.

Turn the pressure control dial (9) to the “prime/ clean” setting.(Fig. 14)
Set the prime/spray lever (19) to the “prime” position. (Fig. 12)
Place the suction Hose (11) into a bucket of appropriate cleaning solution. Place the return hose (10) into an empty bucket. (Fig. 29)
Turn on the machine by pressing “I” on the On/Off Switch (14). (Fig. 13) Check the return hose (10) and wait for a constant stream of cleaning solution to pass out of it.
Set the prime/spray lever (19) to “spray” position (Fig.17).
Aim the spray gun (6) into an empty bucket, then squeeze and hold the trigger (3) until most of the paint is removed from the spray hose (1). (Fig. 30)
Lock the spray gun trigger (3). (Fig. 10)
Rotate the spray tip (5) 180° to the cleaning side. (Fig. 31)
Unlock the spray gun trigger (3) and hold the trigger (3) to spray the cleaning solution through the system (Fig. 11). Continue spraying until only cleaning solution is ejected from the spray tip (5). Add more cleaning solution if all of the paint has not been removed.
NOTE: If the cleaning solution bucket becomes cloudy with paint during this cleaning process, skip to section “Cleaning the suction hose”. Once the suction hose mesh filter (13) and spray hose (1) are clean, re -assemble them and repeat steps 6 to 9 in this section.
Set the prime/spray lever (19) to the “prime” position (Fig. 14)
Switch Off the machine by pressing “0” on the On/ Off Switch (14). (Fig. 13)

Cleaning the Suction hose mesh filter
IMPORTANT! The cleaning process must be followed immediately after use to prevent paint from drying inside the pump and hose. Failure to follow the cleaning instructions promptly may permanently seize the paint sprayer and automatically void the warranty.

Use a flat head screwdriver (not included) to loosen the screw on the hose clamp suction hose mesh filter (12). (Fig. 32)
Pull the suction hose mesh filter (13) out and rinse under appropriate cleaning solution. (Fig. 32)

Cleaning the spray gun
IMPORTANT! The cleaning process must be followed immediately after use to prevent paint from drying inside the pump and hose. Failure to follow this instruction may permanently seize the paint sprayer and automatically void the warranty.
ATTENTION! Ensure the unit is switched off and the pressure release procedure has been performed.

Remove the spray gun (6) from the spray hose (1) by loosening the nut with a 19mm spanner (not supplied). (Fig. 3 reverse)
Remove the nozzle guard (4) and spray tip (5) by loosening the retaining nut. Once the guard assembly has been removed, pull the spray tip (5) out. (Fig. 33)
NOTE! A small spacer bolt (27) and sealing (28) are used to locate the spray tip (5) within the nozzle guard (4). Be careful not to lose these components when the nozzle guard (4) is removed (Fig. 34). If the sealing (28) is no longer tight or porous, replace with the replacement sealing (included).
Remove the trigger guard (2). Therefore unhook from the trigger guard holder (24). (Fig. 7) Remove the spray hose inlet port (25) at the lower end or the spray gun handle (7) by using an open ended spanner 19mm (Fig. 35+36).
While holding the upper part of the spray gun (2), loosen the handle (7) by applying a 21mm spanner to the grooves located on the bottom part of the handle (7). Rotate anti -clockwise until the handle (7) can be completely removed (Fig. 37). Tip: Using a shifter or bench vice to hold the upper part of the spray gun (6) will make this step much easier.
Remove the mesh filter handle (26) from the spray gun handle (7) and clean all components in the cleaning solution (Fig. 38).
To clean the mesh filter, unscrew either cap end by turning anti -clockwise. Once unscrewed, remove the cap and pull the other cap and spring out of the mesh filter sleeve. Use the cleaning brush to scrub the inside of the mesh filter (Fig. 39).
NOTE: After cleaning, inspect the condition of the mesh filter. If the mesh filter is clogged with dried paint, has started fraying or has deformed out of shape, it will need to be replaced.
To re-assemble the spray gun (6), follow the procedures mentioned above in reverse direction.

Servicing suction tract
If the airless paint spray system does not suck in any paint, press the button to ensure that the suction tract is free. (fig. 40).

Service information
Please note that the following parts of this product are subject to normal or natural wear and that the following parts are therefore also required for use as consumables.
Wear parts*: carbon brushes, filter, seals, nozzles

Not necessarily included in the scope of delivery!
Spare parts and accessories can be obtained from our service centre. To do this, scan the QR code on the cover page.

Technical data

Motor 220-240 V/50 Hz
Input power 650-750W
Rated current 2.8-3.3A
Max working pressure 3000PSI / 207 bar
Short circuit rating 5kA
IP rating IP23
Class rating I
Working pressure 0-3000PSI / 0-207 bar
Ma. Flow rate 1.1 l/min
Spraying nozzle size 517
Sound pressure level 97 dB
Sound power level 91 dB
Vibration value 0.715 m/s²
Working environment temperature requirement 5°C -40°C
Working environment humidity requirement 30%-50%
Spray hose length 7.6m
Spray hose outlet connector 1/4-18-NPSM
Noise
Total noise values determined in accordance with EN 14462:2005.

Wear ear protection.
The impact of noise can cause damage to hearing.

Limit the noise to a minimum!

Only use appliances which are in perfect working order.
Service and clean the appliance regularly.
Adapt your working style to suit the appliance.
Do not overload the appliance.
Have the appliance serviced whenever necessary.
Switch the appliance off when it is not in use.

Storage and transport

Store the equipment and accessories out of children’s reach in a dark and dry place at above freezing temperature.
The ideal storage temperature is between 5 and 30 °C. Store the electric tool in its original packaging.
ATTENTION! The appliance must unconditionally be secured against falling or turning down during transport.
The machine must only be lifted and transported on its handle.

Long-term storage
Follow all cleaning procedures after each use. Ensure the unit is thoroughly cleaned before storing to prevent build-up of dried paint which may cause blockages and stop the unit from working.

Perform all cleaning procedures.
Remove the spray hose (1)
Remove the suction hose (11) from the suction hose inlet port (15) using a flathead screwdriver to loosen the screw on the metal hose clamp suction hose inlet port (16).
Remove the return hose (10) from the return hose inlet port (20) using a flathead screwdriver to loosen the screw on the metal hose clamp return hose inlet port (21).
Turn the machine upside down. Add 30 mls of household oil or pump protector oil into each inlet port.
Set the prime/spray lever (19) to “spray” position
Turn the pressure control dial (9) to the “low spray” setting.
Hold a rag over the spray hose outlet port (18).
Switch on the machine for 5 seconds by pressing the “I” on the On/Off switch (14). then switch off the machine by pressing the “0” on the On/Off switch (14).
Set the prime/spray lever (19) to “prime” position.
Replace the suction hose (11) using a flathead screwdriver to tighten the screw on the metal hose clamp suction hose inlet port (16).
Replace the return hose (10) to the return hose inlet port (20) using a flathead screwdriver to tighten the screw on the metal hose clamp return hose inlet port (21).
Wipe the sprayer housing with a clean dry cloth.
Store the sprayer and its accessories in a clean, dry location, out of the reach of children.

Electrical connection

The electrical motor installed is connected and ready for operation. The connection complies with the applicable European standards. The customer‘ s mains connection as well as the extension cable used must also comply with these regulations.
ATTENTION! The power supply cord of this machine has an equipment- grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet which is properly installed and grounded in accordance with all local codes and ordinances.
WARNING! Check the voltage! The voltage must comply with the information on the rating label!

The customer‘s mains connection as well as the extension cable used must also comply with these regulations.
Damaged electrical connection cable
The insulation on electrical connection cables is often damaged.
This may have the following causes:
- Passage points, where connection cables are passed through windows or doors.
- Kinks where the connection cable has been improperly fastened or routed.
- Places where the connection cables have been cut due to being driven over.
- Insulation damage due to being ripped out of the wall outlet.
- Cracks due to the insulation ageing.Such damaged electrical connection cables must not be used and are life-threatening due to the insulation damage. Check the electrical connection cables for damage regularly. Make sure that the power is switched off before inspecting the cable. Electrical connection cables must comply with the applicable European standards and must be correctly marked. Only use connection cables with the marking ‘’H05VV-F’’. Replacement cables can only be fitted by an approved and certified electrician. If you are in any doubt please contact the help line at the foot of this page.

AC motor

The mains voltage must be 220 – 240 V~.
Extension cables up to 25 m long must have a cross-section of 1.5 mm2.

Connections and repairs of electrical equipment may only be carried out by an electrician.
Please provide the following information in the event of any enquiries:

Type of current for the motor
Machine data – type plate

Disposal and recycling

Notes for packaging

The packaging materials are recyclable.
Please dispose of packaging in an environmentally friendly manner.

Notes on the electrical and electronic equipment act [ElektroG]
Waste electrical and electronic equipment does not belong in household waste, but must be collected and disposed of separately!

Used batteries or rechargeable batteries that are not installed permanently in the old appliance must be removed non-destructively before disposal. Their disposal is regulated by the battery law.
Owners or users of electrical and electronic devices are legally obliged to return them after use.
The end user is responsible for deleting their personal data from the old device being disposed of!
The symbol of the crossed-out dustbin means that waste electrical and electronic equipment must not be disposed of with household waste.
Waste electrical and electronic equipment can be handed in free of charge at the following places:
- Public disposal or collection points (e.g. municipal works yards)
- Points of sale of electrical appliances (stationary and online), provided that dealers are obliged to take them back or offer to do so voluntarily.
- Up to three waste electrical devices per type of device, with an edge length of no more than 25 centimetres, can be returned free of charge to the manufacturer without prior purchase of a new device from the manufacturer or taken to another authorised collection point in your vicinity.
- Further supplementary take-back conditions of the manufacturers and distributors can be obtained from the respective customer service.
If the manufacturer delivers a new electrical appliance to a private household, the manufacturer can arrange for the free collection of the old electrical appliance upon request from the end user. Please contact the manufacturer’s customer service for this.
These statements only apply to devices installed and sold in the countries of the European Union and which are subject to the European Directive 2012/19/EU. In countries outside the European Union, different regulations may apply to the disposal of waste electrical and electronic equipment.

Troubleshooting

Problem	Possible Cause	Action

The sprayer does not turn on.

| The mains power lead is not plugged in.| Plug the mains power lead into a mains power outlet.
No power is coming from the mains power outlet.| Properly test the power supply voltage.
The extension cord is damaged or has too low capacity.| Replace the extension cord with a suitable voltage.
The sprayer shuts of while under pressure.| Motor will cycle On and Off while spraying to regulate pressure. This is normal.

Little or no material flow.

| Spray tip (5) is clogged.| Clean spray tip (5) using cleaning pin.
Suction hose is clogged.| Clean suction hose (11).
Pressure control dial (9) turned too low.| Increase pressure dial control dial (9) setting by turning the dial clockwise.

Suction hose is too loose.

| Re-adjust the suction hose (11) to the suction hose inlet port

(15) and use a flathead screwdriver to tighten the screw on the metal hose clamp suction hose inlet port (16).

Suction hose mesh filter (13) clogged.| Clean or replace. Use the appropriate cleaning solution depending on the material used.

The spray tip leaks.

| The nozzle guard nut (4) is loose.| Tighten the nozzle guard nut (4).
Spray tip (5) was assembled incorrectly.| Remove and assemble correctly.
Spray tip (5) is worn.| Replace the spray tip /5).

Material leaking

| Nozzle guard (4) is loose.| Tighten the nozzle guard (4).
Spray tip (5) is worn.| Replace the spray tip (5).
Seal inside the nozzle guard (4) is worn.| Replace the sealing (28).
Material building up spray tip (5) and nozzle guard (4).| Clean spray tip (5) and nozzle guard (4) by using the appro- priate cleaning solution depending on the material used.

Atomization is too coarse.

| Material volume too large.| Decrease pressure control dial (9) setting.
Spray Tip and Nozzle Guard clogged.| Clean.
Suction hose mesh filter (12) clogged.| Clean or replace.
Pattern runs

or sags.

| Applying too much material| Adjust pressure control dial (9) or increase movement of spray gun (6).
Too much over-spray.| Gun too far from spray object.| Reduce distance.
Too much material applied.| Decrease Pressure control dial (9) setting.
Pattern is very light and blotchy.| ****

Moving the spray gun (6) too fast.

| Adjust pressure control dial (9) or decrease movement of spray gun (6).
---|---|---
Spluttering paint.| Air bubbles in the return hose (10).| Perform “priming the pump” steps.
Suction Hose (11) not sucking up water when cleaning the unit.| ****

Lack of pressure.

| ****

Using the appropriate cleaning solution in place of material, perform the “priming the pump” steps.

The paint pattern is tailing.

| The pressure control dial (9) is set too low.| Increase the pressure control dial (9) to a higher setting.
Mesh filter handle (26), the spray tip (5), or the suction hose mesh filter (13) is clogged.| Clean mesh filter handle (26), the spray tip (5), and the suc- tion hose mesh filter (13).

The suction hose (11) is loose at the suction hose inlet port (15).

| Re-adjust the suction hose (11) to the suction hose inlet port

(15) and use a flat head screwdriver to tighten the screw on the metal hose clamp suction hose inlet port (16).

The spray tip (5) is worn.| Replace the spray tip (5).
The paint is too thick.| Thin the paint according to the manufacturer’s instructions.

EU Declaration of Conformity

Warranty

Apparent defects must be notified within 8 days from the receipt of the goods. Otherwise, the buyerís rights of claim due to such defects are invalidated. We guarantee for our machines in case of proper treatment for the time of the statutory warranty period from delivery in such a way that we replace any machine part free of charge which provably becomes unusable due to faulty material or defects of fabrication within such period of time. With respect to parts not manufactured by us we only warrant insofar as we are entitled to warranty claims against the upstream suppliers. The costs for the installation of the new parts shall be borne by the buyer. The cancellation of sale or the reduction of purchase price as well as any other claims for damages shall be excluded.