EAL 16631 Digital Workshop Charger Instruction Manual

: August 10, 2024
: EAL

Table of Contents

EAL 16631 Digital Workshop Charger
Product Information
Product Usage Instructions
PROPER USE OF THE PRODUCT
SCOPE OF DELIVERY
SPECIFICATIONS
SAFETY PRECAUTIONS
EXPLANATION OF SYMBOLS
OPERATING INSTRUCTIONS
MAINTENANCE AND CARE 8.1 MAINTENANCE
NOTES REGARDING ENVIRONMENTAL PROTECTION
CONTACT INFORMATION EAL GmbH
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

EAL 16631 Digital Workshop Charger

Product Information

Specifications

Dimensions: approx. 225 x 175 x 220 [mm]
Charge voltage: 6 / 12 V
Weight: approx. 5.150 kg
Charging current: 2 / 12 A
Jump start current: max. 75 A
Input voltage: 230 V AC, 50/60 Hz

Product Usage Instructions

Never attempt to charge disposable batteries.
Ensure proper ventilation during charging to avoid explosion risks.
Disconnect the charger from the power supply immediately if any defects are noticed.
Keep charging equipment away from children to prevent choking hazards.
Wear protective gloves and goggles during maintenance.

Maintenance and Care
Regular maintenance is essential for the optimal performance and longevity of the charger. Follow these guidelines:

Maintain the charger as per the manufacturer’s instructions for sealed and maintenance-free batteries.
Monitor the battery charging status indicated on the display (“FUL” or “100%”).

Environmental Protection
Dispose of the product and its components responsibly according to local regulations to minimize environmental impact.

FAQ (Frequently Asked Questions)
Q: Can I charge other types of batteries with this charger?
A: No, this charger is specifically designed for open and various closed, maintenance-free lead-acid batteries.

WARNING
Please read the operating instructions carefully prior to use and observe all safety instructions! Non-compliance can lead to personal injury, damage to the device or to your property! Keep the original packaging, the purchase receipt as well as these instructions for future reference! When transferring this product pass on these instructions as well. Before operating, check that the content of the package is intact and complete!

PROPER USE OF THE PRODUCT

The charger is suitable to charge open and a variety of closed, maintenance- free lead acid batteries:

Wet batteries 6 / 12 V (STD), lead acid batteries (liquid-electrolyte)
AGM batteries 12 V (electrolyte in fibreglass fl eece)
GEL batteries, 12 V (MF) Other batteries may not be charged with this device. The device also off ers a jump start function for vehicles with 12 V on-board voltage.
The charger may not be used as a source of direct current or for other purposes.
The battery charger is designed for use in a dry and protected environment at temperatures of -5 °C to +40°C.
This device may be used by children aged 8 and above and by persons with reduced physical, sensory or mental capacity or a lack of experience and knowledge if they are supervised or instructed on safe use of the device and they understand the resulting risks. Children may not play with the device. Cleaning and user maintenance may not be carried out by children without supervision. This device is not intended for commercial usage. Proper usage also includes observing all the information in these instructions, especially observance of the safety notes. Any other usage is considered improper and can lead to property damage and personal injury. EAL GmbH is not liable for damages that occur due to improper usage.

SCOPE OF DELIVERY

1x Battery charger
1 x Operating instructions

SPECIFICATIONS

Dimensions: approx. 225 x 175 x 220 [mm]
Charge voltage: 6 / 12 V
Weight: approx 5.150 kg
Charging current: 2 / 12 A
Mains cable length: approx. 2.00 m
Jump start current: max. 75 A
Charging cable length: approx. 1.54 m
Battery capacity: 3 – 300 Ah
Mains voltage: 230 V AC, 50/60 Hz
Ambient temperature: -5 °C to +40 °C

SAFETY PRECAUTIONS

The warning triangle sign indicates all instructions which are important for safety. Always follow these otherwise you could injure yourself or damage the device.
Children may not play with the device.
Cleaning and user maintenance may not be carried out by children without supervision.
Only charge rechargeable lead batteries; never attempt to charge single-use batteries. Risk of explosion!
Only connect the device to a power socket installed according to regulations. The voltage must correspond to the specification on the type plate of the device.
Do not trap the power cable and protect it from sharp edges, damp, heat or oil. The power cable of the unit cannot be replaced. In the event that the cable is damaged, the unit must be disposed of.
Do not operate the device or immediately pull the plug if it is damaged or you suspect it may be defective. In this case, contact our technicians.
Pull the plug when the device is not in use.
Keep packaging materials, especially plastic and plastic bags, away from children. Risk of suffocation.
Remove all plastic from the device before use.
Lay the mains cable in such a way that you are not hindered by it, and no one is able to accidentally pull it.
Disconnect the battery charger from the power supply after the charging process is complete.
Keep the charger in a place that cannot be accessed by children or unauthorised persons.
Never operate the device in the vicinity of flammable materials or in an environment prone to explosion.
Always wear suitable working clothes, protective gloves and goggles. Battery acid is corrosive! Immediately and thoroughly wash off any splashed acid and consult a doctor, if necessary. If battery acid gets into the eyes, immediately rinse under running water for at least 10 minutes and consult a doctor.
Do not cover the charger, this may lead to overheating and result in damages. Never set the charger up for operation on a surface that is insulating (e.g. polystyrene). There is a risk of heat built up!
If you wish to charge a vehicle battery when it is not installed, place it in a well-ventilated area.
If you wish to charge a vehicle battery in the installed state, first park the vehicle safely, put on the parking brake and switch off the ignition. Disconnect the battery from the on-board power network for your vehicle, remove the positive (+) cable from the battery. To do this, read the manual of your vehicle or ask your specialist workshop.
When pulling the mains cable out of the socket, only hold the plug.
Never expose the charger to the vicinity of fire, heat, and extensive temperatures over
+ 40°C.
Store these instructions carefully and, if necessary, pass them on to other users.

EXPLANATION OF SYMBOLS

Complies with EC directives
Labelled electrical products may not be disposed of in the household waste
Devices with this symbol may only be opera-ted in the house (dry environment)
Corresponds to the requirements of § 21 of the German Product Safety Law (Produktsicher-heitsgesetz)
Read the operating instructions

OPERATING INSTRUCTIONS

Before using the device make sure that you have read the operating instructions for the battery and the vehicle and you have unders-tood all of the safety precautions.

OVERVIEW

Display
Selection switch for battery type
Selection switch for display
Selection switch for charging mode/jump start 5 Mains connection cable
Battery connector cable positive (+), (red)
Battery connector cable negative (-), (black)

PREPERATION
PREPARATION
Clean the battery terminals to remove dust and corrosion residue.
Only for open batteries: Remove the plugs of the battery cells. Check the liquid level in the cells, consult the operating instructions of your battery for more information. Replenish only sufficient distilled water to ensure that the minimum filling level is achieved. The liquid will expand during the charging process and the battery may overflow. Leave the cells of the battery open until the end of the charging process.
In case of closed and maintenance-free batteries, please follow the instructions of the battery manufacturer to the letter.

CONNECTING THE BATTERY CHARGER

Caution: Make sure that the charger is not connected to the power socket.

Always connect the red positive cable (+) of the charger (Position 6 in the overview) to the positive terminal of the battery first. Then connect the black negative cable (-) (Position 7 in the overview) to the negative terminal of the battery. If you charge the battery in situ, connect the black negative cable (-) to the car body (exposed part), far away from the battery, the carburettor and fuel lines. Always maintain this sequence. Now connect the mains connection cable (Position 5 in the overview) to a power socket.

CHARGING THE BATTERY
SELECTING THE BATTERY TYPE
Press the selection switch for the battery type (Position 2 in the overview) several times to choose the correct
battery type. The different battery types are toggled through in the following order: 6 V STD – 12 V STD – 12 V AGM – 12 V Gel.

SELECTING THE DISPLAY
Use the selection switch for the display (Position 3 in the overview) to toggle the display from the current battery voltage to the charge status in % (5% increments).

SELECTING THE CHARGING
MODE/JUMP START
Use the selection switch for the charging mode (Posi-tion 4 in the overview) to choose between the functions SLOW (charge slowly), FAST (charge quickly) and START (jump start).
Once the battery is fully charged the display shows FUL (current battery voltage) or 100 in %.

REMOVING THE BATTERY CHARGER

Caution: First pull the plug out of the socket and observe the sequence for disconnection. This prevents sparks from forming. Since charging generates a detonating gas, this is particularly important for the sake of your safety.
Disconnect the charger from the mains power supply. Then disconnect the black clips (negative). Then remove the battery clips from the positive terminal of the battery (red clips).
Allow the battery to cool down. Only for open batteries: Fill the cells with distilled water up to the level specified by the battery manufacturer. Close the battery cells using the caps.

JUMPSTART
Before performing a jump start on your vehicle, read how to carry out a jump start in your vehicle’s manual. Switch off all electrical consumers in the vehicle (lights, window heater, seat heating, etc.). Connect the device to the vehicle battery as described in section 6.3. Use the selection switch to choose the 12 V battery type appropriate for your vehicle. Position the selection switch for charging mode/jump start to START.
Now start the vehicle’s engine. Do not operate the starter for longer than 5 seconds. If the start attempt is not successful, wait for at least three minutes before starting the next attempt. After the third failed attempt, do not attempt again. Instead, check your vehicle for faults. Once the engine is running, remove the device as descri-bed in section 6.5.

7. TROUBLESHOOTING

MAINTENANCE AND CARE 8.1 MAINTENANCE

The device is maintenance-free if used according to its intended purpose.

CARE
Clean the terminal clips every time the charging procedure is completed. Remove splashed battery acid from the terminal clips to prevent corrosion. Clean the device carefully with a dry cloth. Do not use liquids or chemical cleaning agents. Never submerge the device in liquid. Never allow liquid to flow over the device.
Before storing the device, roll up the cables properly in order to prevent damages to the cables and device. Store the device in a dry and clean location.

NOTES REGARDING ENVIRONMENTAL PROTECTION

The packaging is made up of environmentally friendly materials which may be disposed of via your local recycling points.
Do not put electrical devices into the household waste. Electrical devices and electronic scrap must be collected separately and disposed of in an environmentally responsible manner for recycling. Please contact your local authority regarding disposal options for electronic scrap.