T MAX 2BG97-FVT Electric Winch Instruction Manual
- July 23, 2024
- T-MAX
Table of Contents
T MAX 2BG97-FVT Electric Winch
WINCH MOUNTING
- Recheck all cable rigging before proceeding.
- Plug in the winch hand control. It is recommended that the winching operation takes place from the driver’s position to ensure safe operation.
- To commence winching operation, start vehicle engine, select neutral in transmission, maintain engine speed at idle.
- Operate the remote control switch to the IN or OUT position until the vehicle has been retrieved. Regularly check the winch to ensure cable is winding onto the drum evenly.
NOTE: The gear box and motor assembly are not clockable. Attempting to do so can cause damage to the winch and voids warranty.
DO NOT FORCE CLUTCH Bolt.
Inspect rope before first use during the mandatory pre-stretching. Any defects
must be noted before initial use.
Improper use, inadequate fairlead to bumper clearances, abuse, neglect,
chafing damage are not covered by any warranty.
WINCH MOUNTING
The fitment of winches and/or a frontal protection system may affect the
triggering of SRS airbags. Check that the mounting system has been tested and
approved for winch fitment in the airbag-equipped vehicle. Failure to comply
may cause death or severe personal injury.
The winch is to be mounted into a suitable steel mounting frame using the
4-pont foot mounting system either a horizontal or vertical plane. It is very
important that the winch be mounted on a flat surface so that the three
sections (motor, cable drum and gear housing) are properly aligned.
Winch mounting frames and/or frontal protection systems are suggested to suit
most popular vehicles. Winch frames are packaged with detailed fitting
instructions.
The winch should be secured to the mounting with the M1 Ox 32mm bolts and
spring washers provided. Winch plate must be at least 6mm thick. Thicker winch
plates may require longer bolts (not included). Ensure winch mounting bolts
protrude past the top surface of the square nut.
The roller fairlead is to be mounted so as to guide the rope onto the drum
evenly.
WARNING
Please take attention that changes or modification not expressly approved by
the party responsible for compliance could void the user’s authority to
operate the equipment.
This equipment complies with FCC radiation exposure limits set forth for an
uncontrolled environment.
This device complies with Part 15 of the FCC Rules. Operation is subject to
the following two conditions:
- This device may not cause harmful interference, and
- This device must accept any interference received, including interference that may cause undesired operation.
This device contains licence-exempt transmitter(s)/ receiver(s) that comply with Innovation, Science and Economic Development Canada’s licence-exempt RSS(s). Operation is subject to the following two conditions:
- This device may not cause interference.
- This device must accept any interference, including interference that may cause undesired operation of the device.
INSTALLATION INSTRUCTIONS
ELECTRICAL CONNECTIONS
WARNING: Do not alter, change or amend winch wiring/connections. Doing so can cause property or bodily injury and voids warranty.
CONTROL BOX MOUNTING
Control Box was fixed on the tie rod by four bolts as picture 2 and picture 3. Remote the four bolts directly as picture 1 can remove the control box.
FUSE REPLACEMENT
-
Power Off, open the control box cover and then can find the fuse same as picture 1.
Note : Make sure to change the fuse with same capacity current, do not choose the higher current fuse. Note: Do not touch the spring antenna on the circuit. -
lf the fault is not resolved, it means the fault maybe exist in other circuit system, please check ASAP.
WINCH SPECIFICATION
10000 SPECIFICATIONS 13000 SPECIFICATIONS
Single Rated Line Pull 10000 lbs (4536 kgs)| 13,000 lbs (5897
kgs)
---|---
Motor| ?HP Series Wound| ?HP Series Wound
Cont roller| 12-foot Remote /Wired Switch| 12-foot Remote /Wired Switch
Gear Train| 3-Stage Planetary| 3-Stage Planetary
Gear Reduction Ratio| 193| 193
Clutch| Sliding Ring Gear| Sliding Ring Gear
Braking| Automatic in-The-Drum| Automatic in-The-Drum
Drum Size| Dia. 2.5″ (63.5mm) x Length 9.6″ (224mm)| Dia. 2.5″ (63.5mm) x
Length 9.6″ (224mm)
Synthetic Rope (COMP Series)| 7/16″ x 92′(11mmx28m)| 1/2″ x 92′(12.5mmx28m)
Fairlead (COMP Series)| Aluminum Hawse Fairlead| Aluminum Hawse Fairlead
Remote Control| Included| Included
Battery| Recommended 650 CCA| Recommended 650 CCA
Battery Leads| 25m 2 72″ L (1.83m)| 25m 2 72″ L (1.83m)
Net Weight| 27.00kgs| 29.S0kgs
Overall Dimensions (L x W x H)| 20.9″ x 6.9″ x 7″ (532xl 76xl 78mm)| 20.9″ x
6.9″ x 7″ (532xl 76xl 78mm)
Mounting Bolt Pattern| 10″ x 4.5″ (254 x 114.3mm)| 10″ x 4.5″ (254 x 114.3mm)
TMAX-6 13000
Line Speed & Amp Draw – First Layer
Line| lb s.| No| 2000| 4000| 6000| 8000| 10000| 12000| 13000
Pull| kgs| Load| 907| 1814| 2721| 3628| 4536| 5443| 5897
Line| fpm| 12V| 31.30| 15.74| 13.12| 9.84| 8.53| 6.89| 5.74| 5.25
Speed| mpm| 12V| 9.54| 4.8| 4| 3| 2.6| 2.1| 1.75| 1.6
Motor| -amps| 12V| 70| 122| 174| 226| 280| 332| 384| 405
SERVICE PARTS
| S/N | PART NO. | NAME | QUANTITY |
|---|---|---|---|
| 1-1. | 7347106.1 | Motor Assy 13000LB | 1PC |
| 1-2. | 7333106.1 | Motor Ass l0000LB | 1PC |
| 2. | 7347106.0-5 | Crimping Snap | 1PC |
| 3. | GB/T 70.3-2008 | M3*8 hexagon socket bolt | 1PC |
| 4. | 7347106.0-2 | Rear Tie Rod | 1PC |
| 5. | 7347106.0.1 | Tie Rod winch load indicator Assy | 1PC |
| 6. | GB/T 2672 | M6*18 Hexagon socket bolt | 4PCS |
| 7. | GB/T 119.1-2000 | Dia4*8 Pin | 8PCS |
| 8. | 7329100.2 | Drum Assy | 1PC |
| 9. | 7347106.4 | Brake Assy | 1PC |
| 10. | GB/T 3452.1 | 0 sealing Ring 54.5 x 2.65. | 2PCS |
| 11-1. | 7347106.3 | Gear Box Assy 13000LB | 1PC |
| 11-2. | 7333106.3 | Gear Box Assy 10000LB | 1PC |
| S/N | PART NO. | NAME | QUANTITY |
|---|---|---|---|
| 1. | 7347106.7.2-4 | Fairlead | 1PC |
| 2-1. | 7329103CC.7-2(P01) | Rope stopper | lPC |
| 2-2. | 7329103CC.7.1-1(P0l) | Pin for rope stopper | lPC |
| 3. | 7347106.6.1(TMAX) | Control box Assy | lPC |
| 4. | 7347106.7.2(TMAX) | Fairlead Cover | lPC |
| 5. | 7329103S.6.1-16 | Long black cable | 1PC |
| 6-1. | 7329100.0-4 | Clevis hook | lPC |
| 6-2. | 7329100.0-25 | Hook Tag | lPC |
| 7-1. | 9111282 | Synthetic Rope 10000LB | 1PC |
| 7-2. | 9112282 | Synthetic Rope 13000LB | 1PC |
| 8. | 7347106.6.2(TMAX) | Remote Controller | lPC |
| 9. | 7347106.6.3 | Remote cable | lPC |
TROUBLESHOOTING
| SYMPTOM | POSSIBLE CAUSE | SUGGESTED REMEDY |
|---|
Motor does not turn on
| Safety switch is off| Turn safety switch to ON position
Switch assembly not connected properly| Insert switch assembly firmly to
the connector
Loose battery cable| Tighten nuts on cable connectors
Solenoid malfunctioning| Tap solenoid to free contact, applying 12 volts
to coil terminal directly. The solenoid will make an audible clicking sound
when activating.
Defective switch assembly| Replace switch assembly
Defective motor| Check for voltage at armature port with switch pressed.
If voltage is present, replace motor.
Water has entered red motor| Check for voltage at armature port with
switch pressed. If voltage is present, replace motor .
Motor runs hot| Long period of operation| Let winch cool down periodically.
Motor runs slowly or without normal power
| Low battery| Recharge battery by running vehicle
Insufficient current or voltage| Clean, tighten or replace the connector.
Motor runs but cable drum does not turn| ****
Clutch not engaged
| Turn clutch into IN position, if that does not work, ask a qualified
technician to check and repair.
Motor runs in one direction only| Defective or stuck solenoid| Tap
solenoid to free contacts. Repair or replace solenoid.
T MAX (HANGZHOU) TECHNOLOGY CO., LTD
Address: NO.5, Road 5, Dongzhou Industrial Area Fuyang City, Hangzhou,
China,311401
Tel:86-571-87191166 87191006
Fax:86-571-87191088 87191087
Http://www.tmax.biz
E-mail: tmax@tmaxtools.com
M922403A
COPYRIGHT T MAX (HANGZHOU) TECHNOLOGY CO., LTD ALL RIGHTS RESERVED