VELOSSA TECH 2015-2017 F-150 BIG MOUTH Ram Air Intake Installation Guide

July 22, 2024
VELOSSA TECH

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VELOSSA TECH 2015-2017 F-150 BIG MOUTH Ram Air Intake

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Product Information

Specifications

  • Model: 2015-2017 F-150 BIG MOUTH Ram Air Intake
  • Installation Time: Approximately 2 hours
  • Compatibility: 13th gen F-150 models
  • Components: Cowl Templates (Template A, Template B, Template C, Template D), AGS Simulator, M3 bolts, 5mm bolts

Product Usage Instructions

Stock Components Removal
1. Remove the top 4 AGS flaps by flexing them at their center and bending them downward to unhook the engagement pegs.

AGS Simulator Assembly

  1. Insert a 60mm long M3 bolt into the driver side D splined shaft and thread it into the other splined shaft through the AGS motor, ensuring the ‘ear’ of the splined shafts face up away from the grille.
  2. Use an Allen key to fasten the assembly together until snug, avoiding over-torque.
  3. Screw a 5mm bolt into the ears to lock the AGS motor to the AGS flaps through the splined shaft sandwich.

AGS Simulator Testing
Temporarily reinstall the bumper after AGS Simulator assembly, reconnect the AGS motor, turn on the vehicle, and allow the AGS system to perform its initiation cycle to ensure proper functionality.

Assembly of BIG MOUTH Ram Air
Align the BIG MOUTH ram air intakes with the drilled holes from underneath the cowl openings and fasten them with supplied button head screws.

Finalization

  1. Place the bumper on the vehicle without fastening it fully, visually inspect for alignment and level of the BIG MOUTH intakes.
  2. Drill bigger holes in the shroud if adjustment is needed, add shims between the cowl shroud and the BIG MOUTH fastening points for leveling.

FAQ

  • Q: How do I know if the AGS Simulator installation is successful?

    • A: Reconnect the AGS motor, turn on your car, and observe if the flaps open and close without interference during the initiation cycle.
  • Q: Can I adjust the BIG MOUTH intakes for proper alignment?

    • A: Yes, you can adjust the BIG MOUTHs by visually inspecting their alignment and level before final fastening. If needed, drill bigger holes for adjustment and use shims for leveling.

2015-2017 F-150 BIG MOUTH Ram
Air Intake Installation Guide

2015-2017 F-150 BIG MOUTH Kit Contents

  • Please review this document before attempting installation.
  • You will need basic hand tools and about 2 hours of installation time.
  • Please review the table below and make sure you have received the kit contents.

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\(1\)

2015-2017 Cowl Templates
After removal of the grille/cowl assembly, you will need to use the supplied templates to drill ¼” holes in the locations shown. (Dual kits only have two templates).

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\(2\)

Stock Components Removal
Remove the top 4 AGS flaps to allow clearance for the BIG MOUTH intakes. You can flex these flaps at their center, and then bend them downward to unhook the engagement pegs. See below.

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\(3\)

AGS Simulator
This assembly was engineered and tested to allow the AGS to continue to function, which will prevent a soft code from showing up on the dash for some 13th gen F-150 models.

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\(4\)

AGS Simulator
Use Allen key to fasten the sandwich together, tighten until snug, do not over-torque.

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\(5\)

AGS Simulator
Finalize the assembly by screwing the 5mm bolt into the ears, ensure they bottom out and go through the AGS peg-holes as shown. (You can manually move the AGS to align the peg holes).

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\(6\)

AGS Simulator Testing
Once the AGS Simulator install is complete, temporarily reinstall the bumper (no need to fully fasten yet), reconnect the AGS motor, turn your car on and allow the AGS system to perform its initiation cycle. If your flaps successfully open and close without interference, the install is successful and the AGS is fully functional.

Assemble BIG MOUTH Ram Air

From underneath the cowl openings, align the BIG MOUTH ram air intakes with the holes drilled, and fasten with supplied button head screws.

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QUAD kits have all 4 functional ducts, DUAL kits have ducts A and B only.
BIG MOUTH intakes have letter designations stamped on them. See chart for installation locations.

Finalize
You can make an adjustment to the BIG MOUTHs to ensure they are level. Place bumper on the vehicle however do not fasten it yet, inspect visually for alignment and level of your BIG MOUTH intakes. If you need more adjustment, go back and drill bigger holes in the shroud to allow play room, then tighten as needed. You may add shims between the cowl shroud and the BIG MOUTH fastening points to help with leveling for your particular vehicle.

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