CHAMPION POWER EQUIPMENT 201050 Dual Fuel Inverter Generator Owner’s Manual
- July 23, 2024
- CHAMPION POWER EQUIPMENT
Table of Contents
- CHAMPION POWER EQUIPMENT 201050 Dual Fuel Inverter Generator
- Specifications
- Product Usage Instructions
- FAQs
- INTRODUCTION
- IMPORTANT SAFETY INSTRUCTIONS
- CONTROLS AND FEATURES
- ASSEMBLY
- OPERATION
- MAINTENANCE
- STORAGE
- SPECIFICATIONS
- TROUBLESHOOTING
- WARRANTY
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
CHAMPION POWER EQUIPMENT 201050 Dual Fuel Inverter Generator
Specifications
- Model: #201050
- Power Output: 4000W
- Fuel Type: Dual Fuel (Gasoline and Propane)
- Inverter Technology
- Meets ANSI/PGMA G300-2018 Standard
- CARB Compliant
- Patent Numbers: 10,862,414 / 10,641,187
Product Usage Instructions
1. Safety Precautions
Before operating the generator, it is crucial to read and understand the safety precautions outlined in the manual to prevent serious injury.
2. Assembly
- Unpacking: Carefully unpack the generator and ensure all parts are included as listed in the manual.
- Add Engine Oil: Prior to starting, add the recommended engine oil to the generator following the instructions provided.
- Add Fuel: Depending on your preference, you can use gasoline or propane (LPG) as fuel sources. Follow the specific guidelines for each fuel type.
- Grounding: Properly ground the generator to ensure safe operation.
3. Operation
Refer to the control panel and features section of the manual to familiarize yourself with the generator’s controls and functions.
4. Maintenance
Regular maintenance is essential for optimal performance. Follow the maintenance schedule outlined in the manual to keep your generator in good working condition.
FAQs
- Q: Can I run the generator indoors?
- A: No, it is extremely important to always operate the generator outdoors to prevent carbon monoxide poisoning.
- Q: What should I do if I experience symptoms of carbon monoxide poisoning?
- A: If you suspect carbon monoxide exposure, leave the area immediately and seek fresh air. Consult a medical professional if symptoms persist.
- Q: How often should I change the engine oil?
- A: Refer to the maintenance section of the manual for specific guidelines on oil change frequency based on usage hours.
OPERATOR’S MANUAL
MODEL #201050 4000W DUAL FUEL INVERTER GENERATOR
ACTIVATE YOUR WARRANTY
by registering your product:
championpowerequipment.com
SERIAL NO.
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions
which should be read and understood before operating the product. Failure to
do so could result in serious injury. This manual should remain with the
product.
Specifications, descriptions and illustrations in this manual are as accurate
as known at the time of publication, but are subject to change without notice.
This product meets the requirements of the PGMA (Portable Generator
Manufacturers’ Association) standard ANSI/PGMA G300-2018 (Safety and
Performance of Portable Generators).
Covered by one or more of the following U.S. Patent Numbers: 10,862,414 /
10,641,187 and other U.S. and foreign patents pending.
4891-M-OP REV 20240306 EN
Champion Power Equipment, Inc.
CARBON MONOXIDE KILLS
CARBON MONOXIDE SAFETY: THE BIG PICTURE
As the only safe way to use a portable generator, taking your generator
outside is absolutely mandatory to keep your family safe from carbon monoxide.
But there’s even more you can do. By educating yourself about all carbon
monoxide risks, you’ll be better prepared to protect your family from this
colorless, oderless threat.
ALWAYS READ MANUAL THE OPERATOR’S
MANUAL FIRST
KNOW THE SYMPTOMS
· Headache
· Dizziness
· Nausea
· Fatigue
· Shortness of breath
STAY ALERT WITH CARBON MONOXIDE DETECTORS
KEEP IT OUTSIDE AND AWAY FROM DOORS, WINDOWS, AND GARAGES
IF YOU FEEL SYMPTOMS, LEAVE RIGHT AWAY
POINT FUMES AWAY FROM NEARBY PEOPLE
www.TakeYourGeneratorOutside.com
201050 – 4000W DUAL FUEL INVERTER GENERATOR
TABLE OF CONTENTS
FOR PARTS BREAKDOWN
Search by model number at championpowerequipment.com
3
201050 – 4000W DUAL FUEL INVERTER GENERATOR
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment (CPE) product.
CPE designs, builds, and supports all of our products to strict specifications
and guidelines. With proper product knowledge, safe use, and regular
maintenance, this product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and completeness of the
information in this manual at the time of publication, and we reserve the
right to change, alter and/or improve the product and this document at any
time without prior notice.
CPE highly values how our products are designed, manufactured, operated, and
serviced as well as providing safety to the operator and those around the
generator. Therefore, it is IMPORTANT to review this product manual and other
product materials thoroughly and be fully aware and knowledgeable of the
assembly, operation, dangers and maintenance of the product before use. Fully
familiarize yourself, and make sure others who plan on operating the product
fully familiarize themselves too, with the proper safety and operation
procedures before each use. Please always exercise common sense and always err
on the side of caution when operating the product to ensure no accident,
property damage, or injury occurs. We want you to continue to use and be
satisfied with your CPE product for years to come.
When contacting CPE about parts and/or service, you will need to supply the
complete model and serial numbers of your product. Transcribe the information
found on your product’s nameplate label to the table below
CPE TECHNICAL SUPPORT TEAM
1-877-338-0999
MODEL NUMBER
201050
SERIAL NUMBER
INTRODUCTION
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to possible
dangers. The safety symbols, and their explanations, deserve your careful
attention and understanding. The safety warnings do not by themselves
eliminate any danger. The instructions or warnings they give are not
substitutes for proper accident prevention measures.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE
NOTICE indicates information considered important, but not hazard-related
(e.g., messages relating to property damage).
DATE OF PURCHASE
PURCHASE LOCATION
4
201050 – 4000W DUAL FUEL INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Cancer and Reproductive Harm www.P65Warnings.ca.gov
DANGER
Generator exhaust contains carbon monoxide, a colorless, odorless, poisonous
gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or
death. If you start to feel dizzy or weak, get to fresh air immediately.
OPERATE GENERATOR OUTDOORS ONLY IN A WELL VENTILATED AREA AND POINT EXHAUST
AWAY. DO NOT operate the generator inside any building, including garages,
basements, crawlspaces and sheds, enclosure or compartment, including the
generator compartment of a recreational vehicle. DO NOT allow exhaust fumes to
enter a confined area through windows, doors, vents or other openings.
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains
carbon monoxide. This is a poison you cannot see or smell. NEVER use inside a
home or garage, EVEN IF doors and windows are open. ONLY use OUTSIDE and far
away from windows, doors, and vents.
Install battery-operated carbon monoxide alarms or plug-in carbon monoxide
alarms with battery back-up according to the manufacturer’s instructions.
DANGER
Tampering with the CO Shield® system will result in a hazardous condition and
will void your warranty. Removing the CO Shield® module will not allow the
generator to start.
IMPORTANT SAFETY INSTRUCTIONS
DANGER
Operate equipment with guards in place. Rotating parts can entangle hands,
feet, hair, clothing and/or accessories. Traumatic amputation or severe
laceration can result.
Keep hands and feet away from rotating parts. Tie up long hair and remove
jewelry. DO NOT wear loose-fitting clothing, dangling drawstrings or items
that could become caught.
DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles. DO NOT use electrical cords that are
worn, damaged or frayed. Use only Champion electrical cords for proper
application. DO NOT operate generator in wet weather. DO NOT allow children or
unqualified persons to operate or service the generator. Use a ground fault
circuit interrupter (GFCI) in damp areas and areas containing conductive
material such as metal decking. Connection to your home’s electrical system
requires a listed 30A transfer switch installed by a licensed electrician and
approved by the local authority having jurisdiction. The connection must
isolate the generator from the utility power and must comply with all
applicable laws and electrical codes.
WARNING
Do not use generator for medical life support uses.
In case of emergency, call 911 immediately. NEVER use this product to power
life support devices or life support appliances. Inform your electricity
provider immediately if you or anyone in your household depends on electrical
equipment to live. Inform your electrical provider immediately if a loss of
power would cause you or anyone in your household to experience a medical
emergency.
5
201050 – 4000W DUAL FUEL INVERTER GENERATOR
WARNING
Spark from removed spark plug wire can result in fire or electrical shock.
When servicing the generator: Disconnect the spark plug wire and place it
where it cannot contact the plug or any other metal object. DO NOT check for
spark with the plug removed. Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on contact. Combustible
material can catch fire on contact.
DO NOT touch hot surfaces. Avoid contact with hot exhaust gases. Allow
equipment to cool before touching. Maintain at least 3 ft. (91.4 cm) of
clearance on all sides to ensure adequate cooling. Maintain at least 5 ft.
(1.5 m) of clearance from combustible materials.
WARNING
Rapid retraction of the recoil cord will pull hand and arm towards the engine
faster than you can let go. Broken bones, fractures, bruises or sprains could
result. Unintentional startup can result in entanglement, traumatic amputation
or laceration.
When starting engine, pull the recoil cord slowly until resistance is felt and
then pull rapidly to avoid kickback. DO NOT start or stop the engine with
electrical devices plugged in and turned on.
WARNING
Although the generator contains a spark arrester, maintain a minimum distance
of 5 ft. (1.5 m) from dry vegetation to prevent fires.
IMPORTANT SAFETY INSTRUCTIONS
CAUTION
Start the generator and allow the engine to stabilize before connecting
electrical loads. Connect electrical equipment in the off position, and then
turn them on for operation. Turn electrical equipment off and disconnect
before stopping the generator.
CAUTION
Improper treatment or use of the generator can damage it, shorten its life or
void the warranty.
Use the generator only for intended uses. Operate only on level surfaces. DO
NOT expose generator to excessive moisture, dust, or dirt. DO NOT allow any
material to block the cooling slots. If connected devices overheat, turn them
off and disconnect them from the generator. DO NOT use the generator if:
Electrical output is lost Equipment sparks, smokes or emits flames
Equipment vibrates excessively
CAUTION
Exceeding the generator’s running capacity can damage the generator and/or
electrical devices connected to it.
DO NOT overload the generator. DO NOT tamper with the governed speed. DO NOT
modify the generator in any way.
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201050 – 4000W DUAL FUEL INVERTER GENERATOR
Fuel Safety
DANGER
GASOLINE, GASOLINE VAPORS, AND PROPANE ARE HIGHLY FLAMMABLE AND EXPLOSIVE
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors: Gasoline vapors are highly flammable and
explosive. Gasoline vapors can cause a fire or explosion if ignited.
Gasoline is a liquid fuel and the resulting gasoline vapors can
ignite and cause a fire or explosion. Gasoline is a skin irritant and needs
to be cleaned up
immediately if spilled on skin or clothes. Gasoline has a distinctive odor,
this will help detect potential
leaks quickly. In any petroleum gas fire, flames should not be extinguished
unless by doing so the fuel supply valve can be turned OFF. This is because if
a fire is extinguished and a supply of fuel is not turned OFF, then an
explosion hazard could be created. Gasoline vapors expand and contract with
ambient temperatures. Never fill the gasoline tank past the red FULL indicator
on the fuel filter, as gasoline vapors needs room to expand if temperatures
rise.
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Propane/LPG (liquified petroleum gas) and LPG Vapors:
LPG is a hydrocarbon gas that exists in a liquified form and it’s vapors are
highly flammable and explosive.
LPG and it’s vapors are under pressure and can cause a fire or explosion if
ignited.
LPG vapors are heavier than air and will settle in low places while
dissipating.
LPG itself is odorless and tasteless. For safety, a chemical is added to
give it an odor to help detect leaks quickly.
If a leak is detected, IMMEDIATELY turn OFF the gas supply.
In the event of an LPG fire and only when safe to do so, first close the
regulator valve OFF and then use a dry powder extinguisher to put out the
fire. This is because if a fire is extinguished before the regulator valve is
closed OFF, then an explosion hazard condition could be created.
Always keep the LPG cylinder in an upright position. LPG is a skin
irritant and can cause severe cold burns
similar to frostbite.
Always wear proper protective gloves when connecting to and disconnecting
from a propane bottle.
Always keep LPG away from sparks, open flames, pilot lights, heat and other
sources of ignition.
WARNING
When adding or removing gasoline: DO NOT light or smoke cigarettes. Always
stop the engine and allow to cool for a minimum of two minutes before
refueling. Always loosen gasoline cap slowly to release vapor pressure and to
keep fuel from escaping around the gasoline cap. Always replace and tighten
the gasoline cap securely after fueling. Never remove the gasoline cap or add
gasoline while the engine is running or when the engine is hot. Only fill or
drain gasoline outdoors in a well-ventilated area. DO NOT pump gasoline
directly into the generator at the gas station. Always store gasoline in an
EPA/CARB compliant container or to transfer the gasoline to the generator. DO
NOT overfill the gasoline tank. Always keep gasoline, propane and natural gas
vapors away from sparks, open flames, pilot lights, heat and other sources of
ignition.
7
201050 – 4000W DUAL FUEL INVERTER GENERATOR
WARNING
When starting the generator: DO NOT attempt to start a damaged generator.
Always check that the gasoline cap, air filter, spark plug, fuel lines and
exhaust system are properly in place. Always allow spilled gasoline to
evaporate fully before attempting to start the engine. Always check the
connections of the supply hose for leaks before using LPG fuel. Always be
certain that the generator is resting firmly on level ground.
WARNING
When operating the generator: DO NOT move or tip the generator during
operation.
WARNING
When transporting or servicing the generator: Always check that the fuel valve
is in the OFF position and the gasoline tank is empty. Always check that the
LPG supply hose is disconnected and stored securely away from the generator
after use. Disconnect the spark plug wire.
WARNING
When storing the generator: Always store away from sparks, open flames, pilot
lights, heat and other sources of ignition. Never store generator, gasoline or
LPG cylinders near furnaces, water heaters, or any other appliances that
produce heat or have automatic ignitions.
DANGER
NEVER place a gasoline container, gasoline tank, LPG cylinder or any
combustible material in the path of the exhaust stream during operation of the
engine.
WARNING
Never use a gasoline container, gasoline tank, LPG connector hose, LPG
cylinder or any other fuel item that is broken, cut, torn or damaged.
8
IMPORTANT SAFETY INSTRUCTIONS
201050 – 4000W DUAL FUEL INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Safety and Dataplate Labels
These labels warn you of potential hazards that can cause serious injury. Read
them carefully. If a label comes off or becomes hard to read, contact
Technical Support Team for possible replacement.
C
A
E
B
D
Top
Right
Left
LABEL
4802-L-SF-A
DANGER PELIGRO
Using a generator indoors CAN KILL YOU IN MINUTES.
A
Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
ONLY use OUTSIDE and far away from windows, doors, and vents.
El uso de un generador en interiores PUEDE MATARLO EN MINUTOS. El escape del generador contiene monóxido de carbono. Éste es un veneno que no se puede ver ni oler. NUNCA lo use dentro del hogar ni el garaje, INCLUSO SI las puertas y ventanas están abiertas. Úselo SÓLO a la INTEMPERIE lejos de ventanas, puertas, y orificios de ventilación.
UNLEADED FUEL ONLY. Minimum octane rating of 87. Maximum 10% ethanol.
B
GASOLINA REGULAR SOLAMENTE. 87 octanos como mínimo. Máximo de etanol de 10%.
ESSENCE SANS PLOMB SEULEMENT. Indice d’octane minimal de 87. Maximum 10 % d’éthanol.
1032-L-OP-B
4803-L-SF-A 4804-L-PR-A
C
POINT AWAY DIRIJA ALEJADO
EXHAUST EL ESCAPE
ACTION LABEL ETIQUETA DE ACCIÓN
AUTOMATIC SHUTOFF YOU MUST: APAGADO AUTOMÁTICO USTED DEBE:
Move generator to an open, outdoor area. Point exhaust away. Don’t run
generators in enclosed areas (e.g. not in house or garage).
Mover el generador a un área abierta a la intemperie. Apunte el escape
alejado. No corra los
Move to fresh air and get medical help if sick, dizzy or weak. Mueva al aire fresco y obtenga asistencia medica si está enfermo,
generadores en áreas cerradas (ej. no en una casa o garaje).
mareado, o débil.
D
CHAMPION POWER EQUIPMENT, INC. 6370 S PIONEER WAY, UNIT 101 LAS VEGAS, NV 89113 USA / É.-U. · 1-877-338-0999 WWW.CHAMPIONPOWEREQUIPMENT.COM MADE IN VIETNAM / FABRIQUÉ EN VIETNAM
MODEL MODÈLE
201050
SERIAL NO. N° DE SÉRIE
XXXXXXXXXXXX
FREQUENCY (Hz) FRÉQUENCE (Hz)
RPM TR / MIN
PHASE PHASE
POWER FACTOR FACTEUR DE PUISSANCE
AC VOLTS VOLTS C.A.
AC AMPS AMPÈRES C.A.
60 4600 1 1.0 120 25.0
MAX AMBIENT TEMP. 104°F TEMP. AMBIANTE MAX. 40°C
F INSULATION CLASS
CLASSE D’ISOLATION
GASOLINE WATTS WATTS D’ESSENCE
3000
PROPANE WATTS WATTS AU PROPANE
2700
REGISTER TO
ACTIVATE YOUR WARRANTY
ENREGISTREZ-VOUS POUR
ACTIVEZ VOTRE GARANTIE
WARNING
E
4771-L-SF-A
DO NOT TOUCH! Exhaust gases, muffler and engine
Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should
components are
contact local fire agencies for laws and regulations
extremely HOT and relating to fire prevention requirements.
cause burns.
If installed, clean every 100 hours or every season.
Muffler
DESCRIPTION
Safety Symbols/ CO Danger
Fuel CO Shield® Action automatic shutoff
*See CO Shield® section Dataplate
Hot Surface
9
201050 – 4000W DUAL FUEL INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Safety Symbols
Some of the following symbols may be used on this product. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you
to more safely operate the product.
SYMBOL
MEANING
Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual before using this product.
Clearance. Keep all objects at least 5 feet (1.5m) from generator. Heat from the muffler and exhaust gas can ignite combustible objects.
Ground. Consult with local electrician to determine grounding requirements
before operation.
Electric Shock. Failure to use in dry conditions and to observe safe practices
can result in electric shock. Improper connections to a building can allow
current to backfeed into utility lines, creating an electrocution hazard. A
transfer switch must be used when connecting to a building.
Fire/Explosion. Fuel and its vapors are extremely flammable and explosive.
Fire or explosion can cause severe burns or death. Keep generator at least 5
feet (1.5m) from all objects to prevent combustion.
Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface.
Open Flame Alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from smoking, open flames, sparks, pilot lights, heat, and other ignition sources.
Wet Conditions Alert. Do not expose to rain or use in damp location.
10
201050 – 4000W DUAL FUEL INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Operation Symbols
Some of the following symbols may be used on this product. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you
to more safely operate the product.
SYMBOL
MEANING Gasoline Operation
SYMBOL
MEANING Propane Inlet
Propane Operation
Stop or Off
Choke
RV Ready Receptacle
Circuit Breaker Reset: Push
Direct Current
Ground Terminal Neutral Floating. Neutral circuit IS NOT electrically
connected to the frame/ ground of the generator. Parallel Connection(s)
Economy Mode Button ECO
Low Oil
Overload Reset Button
High CO Warning. Move generator to an open, outdoor area. Move to fresh air
and get medical help if sick, dizzy or weak. CO Shield System Fault.
Electrical issue, end of life.
Gasoline Tank: Full
Gasoline Tank: Empty
11
201050 – 4000W DUAL FUEL INVERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Quickstart Label Symbols
Some of the following symbols may be used on this product. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you
to more safely operate the product.
1
2
3
4
5
6
1
2
10W-30
Starting the Engine
DANGER
Move generator outside and far away from windows, doors and intake ventilation
covers.
1. Check oil level. Recommended oil is 10W-30.
2. Add fuel. Check gasoline level. When adding gasoline, use a minimum octane
rating of 87 and an ethanol content of 10% or less by volume.
3. Move the EZ Start dial to the “CHOKE” position. 4. Pull the recoil cord.
5. Turn EZ Start dial the “GASOLINE RUN” position. 6. Plug in desired device.
Stopping the Engine
1. Turn off and unplug all connected electrical loads. 2. Turn the EZ Start
dial to the “STOP” position.
For adding fuel and starting the engine with LPG see Add Fuel: Propane (LPG)
in Assembly section and Starting the Engine: Propane (LPG) in the Operation
section.
12
201050 – 4000W DUAL FUEL INVERTER GENERATOR
CONTROLS AND FEATURES
CONTROLS AND FEATURES
Read this operator’s manual before operating your generator. Familiarize
yourself with the location and function of the controls and features. Save
this manual for future reference.
Generator
1
6 2
9 7
5
3
4
1. Carrying Handle Used to lift or carry the unit. 2. Gasoline Gauge 3. EZ
Start Dial Used to start, stop, and choke the generator. 4. Recoil Starter
Used to manually start the engine. 5. Control Panel See Control Panel
section.
8
6. Fuel Cap Remove to add fuel. 7. Spark Plug Access Cover 8. Maintenance
Cover 9. Muffler
EZ Start Dial
1. Engine Off
1
2. Propane Run
3. Gasoline Run
2
4. Choke
3 4
13
201050 – 4000W DUAL FUEL INVERTER GENERATOR
Control Panel
4
5
6
1 7
A
3 2
CONTROLS AND FEATURES
1
8 B
C
1. Circuit Breakers (Push Reset) Protects the generator against electrical
overloads.
2. LPG Inlet Used to connect LPG fuel source to generator.
3. Parallel Outlets Used to parallel two inverters together for increased
power output. (parallel kit sold separately).
4. Economy Mode Button Enables/disables automatic idle control.
5. Low Oil Warning Indicator Light When ON, engine will shut down and not
run. Check oil level.
6. AC Overload Reset Button Used to re-energize receptacles after overload
fault.
7. CO Shield® LED The CO Shield® technology monitors for accumulation of
poisonous carbon monoxide (CO) gas produced by engine exhaust when the
generator is running. If CO Shield® detects elevated levels of CO gas, it
automatically shuts off the engine.
- *See CO Shield section for more information
8. Ground Terminal Consult an electrician for local grounding regulations.
RECEPTACLES
z 12V DC, 8A (Regulated Automotive)
A
May be used to supply electrical power for
operation of 12 Volt DC, 8 Amp electrical loads.
120V AC, 25A RV (NEMA TT-30R)
t B
May be used to supply electrical power for
operation of 120 Volt AC, 25 Amp, single phase,
60 Hz electrical loads.
(2×) 120V AC, 20A (NEMA 5-20R)
A C
May be used to supply electrical power for
operation of 120 Volt AC, 20 Amp, single phase,
60 Hz electrical loads.
WARNING
When charging a device, do not place on the exhaust side of the generator.
Extreme heat caused by exhaust can damage the device and cause a potential
fire hazard. Prolonged exposure to engine exhaust can cause serious injury or
death.
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201050 – 4000W DUAL FUEL INVERTER GENERATOR
FCC Statement
1. This device complies with Part 15 of the FCC Rules. Operation is subject
to the following two conditions:
1a. This device may not cause harmful interference.
1b. This device must accept any interference received, including interference
that may cause undesired operation.
2. Changes or modifications not expressly approved by the party responsible
for compliance could void the user’s authority to operate the equipment.
NOTICE
This equipment has been tested and found to comply with the limits for a Class
B digital device, pursuant to Part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference in a
residential installation. This equipment generates, uses and can radiate radio
frequency energy and if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications.
CONTROLS AND FEATURES
Parts Included
Accessories Engine Oil……………………………….. 16.9 fl. oz. (500 ml) 2.3 ft. (0.7 m) LPG
Hose with Regulator ………….. ………… 1 Oil Funnel ………………………………………………….. 1
15
201050 – 4000W DUAL FUEL INVERTER GENERATOR
ASSEMBLY
Your generator requires some assembly. This unit ships from our factory
without oil. It must be properly serviced with fuel and oil before operation.
If you have any questions regarding the assembly of your generator, call our
Technical Support Team at
1-877-338-0999. Please have your serial
number and model number available.
Unpacking
1. Set the shipping carton on a solid, flat surface. 2. Remove everything
from the carton except the generator. 3. Using the carrying handles of the
unit, carefully remove the
generator from the box (two people lifting is recommended).
Add Engine Oil
WARNING
DO NOT attempt to crank or start the engine before it has been properly filled
with the recommended type and amount of oil. Damage to the generator as a
result of failing to follow these instructions will void your warranty.
NOTICE
The generator rotor has a sealed, pre-lubricated ball bearing that requires no
additional lubrication for the life of the bearing.
NOTICE
The recommended oil type for typical use is 10W-30 automotive oil. However,
using the listed conventional oils shown in the “Recommended Engine Oil Type”
chart may be used for typical use including the first 5 hours of the break-in
run time period of the engine. If running generator in extreme temperatures,
refer to the “Recommended Engine Oil Type” chart.
ASSEMBLY
1. Place the generator on a flat, level surface. 2. Loosen the cover
fasteners and remove the maintenance
cover.
3. Remove oil fill cap/dipstick to add oil. 4. Using a funnel, add up to 16.9
fl. oz. (500 ml) of oil (included).
DO NOT OVERFILL. Replace oil fill cap/dipstick and secure maintenance cover.
5. Check engine oil level before each use and add as needed. MAX OIL DIP
STICK
Recommended Engine Oil Type 10W-30
5W-30
10W-40
5W-30 Full Synthetic
°F -20
0
20 40 60 80 100 120
°C -28.9 -17.8 -6.7 4.4 15.6 26.7 37.8 48.9
Ambient temperature
NOTICE
Once oil has been added, a visual check should show oil about 1-2 threads from
running out of the fill hole. When using the dipstick to check oil level, DO
NOT screw in the dipstick while checking.
NOTICE
Check oil level often during the break-in period. Refer to the Maintenance
section for recommended service intervals.
16
201050 – 4000W DUAL FUEL INVERTER GENERATOR
CAUTION
This engine is equipped with a low oil shut-off and will stop when the oil
level in the crankcase falls below the threshold level.
NOTICE
The first 5 hours of run time are the break-in period for the unit. During the
break in period stay at or below 50% of the running watt rating and vary the
load occasionally to allow stator windings to heat and cool. Adjusting the
load will also cause engine speed to vary slightly and help seat piston rings.
After the 5 hour break-in period, change the oil.
NOTICE
Synthetic oil may be used after the 5 hour initial break-in period. Using
synthetic oil does not decrease the recommended oil change interval. Full
synthetic 5W-30 oil will aid in starting in cold ambient < 41º F (5º C)
temperatures.
ASSEMBLY
3. The approximate fuel level is shown on the fuel gauge on top of the fuel tank.
Empty
Full
Add Fuel: Gasoline
DANGER
Gasoline vapors are highly flammable and extremely explosive.
DO NOT light or smoke cigarettes. Fire or explosion can cause severe burns or
death.
Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump
gasoline directly into the generator. Use an approved container to transfer
the fuel to the generator.
Never use a gasoline container, gasoline tank, or any other fuel item that is
broken, cut, torn or damaged.
DO NOT overfill the gasoline tank. Always keep fuel away from sparks, open
flames, pilot lights, heat and other sources of ignition.
Use clean, fresh, regular unleaded gasoline with a minimum octane rating of 87
and an ethanol content of 10% or less by volume. y b c
DO NOT mix oil with gasoline.
1. Remove the gasoline cap.
2. Slowly add gasoline to the tank. DO NOT OVERFILL. Gasoline can expand
after filling. A minimum of ¼ in. (6.4 mm) of space left in the tank is
required for gasoline expansion, although more than ¼ in. (6.4 mm) is
recommended. Gasoline can be forced out of the tank as a result of expansion
if overfilled, and can affect the stable running condition of the generator.
4. Screw on the gasoline cap and wipe away any spilled fuel.
CAUTION
Use unleaded gasoline with a minimum octane rating of 87 and an ethanol
content of 10% or less by volume.
DO NOT light cigarettes or smoke when filling the tank. DO NOT mix oil and
gasoline. DO NOT overfill the tank. Fill tank to approximately ¼ in. (6.4 mm)
below the top of the tank to allow for gasoline expansion. DO NOT pump
gasoline directly into the generator at the pump. Use an approved fuel
container to transfer the gasoline to the generator. DO NOT fill tank indoors.
DO NOT fill tank when the engine is running or hot.
WARNING
Pouring gasoline too fast through the fuel screen may result in gasoline
splashing over the generator and operator while filling.
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201050 – 4000W DUAL FUEL INVERTER GENERATOR
NOTICE
The generator engine works well with 10% or less ethanol blended gasoline.
When using ethanol-gasoline blends there are some issues worth noting:
Ethanol-gasoline blends can absorb more water than
gasoline alone. These ethanol blends can eventually separate, leaving
water or a watery goo in the tank, fuel valve and carburetor. The compromised
gasoline can be drawn into the carburetor and cause damage to the engine
and/or create potential hazards. If a fuel stabilizer is used, confirm that
it is formulated to work with ethanol-gasoline blends. Any damages or
hazards caused by using ethanol blended gasoline higher than 10% by volume,
improperly stored gasoline, and/or improperly formulated stabilizers, are not
covered by manufacturer’s warranty. It is advisable to always shut off the
gasoline supply and run the engine to starvation after each use. See Storage
instructions for extended non-use.
Add Fuel: Propane (LPG)
DANGER
NEVER place the LPG (liquefied petroleum gas) connector hose OR LPG cylinder
tank in the path of the muffler exhaust gas stream of the generator during
engine operation.
Connecting an LPG cylinder 1. Confirm the EZ Start dial is in the “OFF”
position. 2. If using a new propane cylinder, remove the plastic cap from
the cylinder valve. 3. Attach the LPG hose assembly (included) to the propane
cylinder valve and hand tighten. 4. Remove the rubber boot covering the
propane connection port
on the inverter. 5. Align the plastic finger on the male hose fitting on the
LPG
hose assembly with the slot below the female quick connect coupling on the
inverter. 6. Insert the hose fitting into the quick connect coupling and push
in until you hear a “click” and the outside collar of the quick connect
coupling moves forward.
ASSEMBLY
7. Check all connections for leaks by wetting the fittings with a solution of
soap and water. Bubbles which appear or bubbles which grow indicate that a
leak exists. If a leak exists at a fitting then turn off the valve on the
cylinder and tighten the fitting. Turn the valve back on and recheck the
fitting with the soap and water solution. If the leak continues or if the leak
is not at a fitting then do not use the generator and contact customer
service.
NOTICE
The LPG hose included with this unit works with standard 20, 30, and 40
pound LPG tanks.
Verify the requalification date on the cylinder has not expired.
Always position the cylinder so the connection between the cylinder valve
and generator inlet won’t cause sharp bends or kinks in the LPG hose.
CAUTION
Do not allow children to tamper or play with the LPG cylinder or hose
connections.
CAUTION
Use approved LPG cylinders equipped with an OPD (overfilling prevention
device) valve. Always keep the cylinder in a vertical position with the valve
on top and installed at ground level on a flat surface. Cylinders must not be
installed near any heat source and should not be exposed to sun, rain, and
dust. When transporting and storing, turn off the cylinder valve and generator
LPG valve, and disconnect the cylinder. Plug the outlet, usually by a plastic
protective cap, if one is available. Keep cylinders away from heat and
ventilated when in a vehicle.
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201050 – 4000W DUAL FUEL INVERTER GENERATOR
WARNING
If there is a strong smell of LPG: Close valve on the cylinder. Check all
connections for leaks by wetting the fittings with a solution of soap and
water. Bubbles which appear or bubbles which grow indicate that a leak exists.
Do not smoke or light a cigarette, or check for leaks using a match, open
flame source or lighter. Contact a qualified technician to inspect and repair
an LPG system if a leak is found, before using the generator.
Grounding
Your generator must be properly connected to an appropriate ground to help
prevent electric shock.
WARNING
Failure to properly ground the generator can result in electric shock.
A ground terminal connected to the panel of the generator has been provided
(see Controls and Features for terminal location). For remote grounding,
connect a length of heavy gauge (12 AWG minimum) copper wire between the
generator ground terminal and a copper rod driven into the ground. We strongly
recommend that you consult with a qualified electrician to ensure compliance
with local electrical codes. Neutral Floating Neutral circuit IS NOT
electrically connected to the frame/
ground of the generator. The generator (stator winding) is isolated from the
frame and
from the AC receptacle ground pin. Electrical devices that require a
grounded receptacle pin
connection will not function if the receptacle ground pin is not functional.
Neutral Bonded to Frame Neutral circuit IS electrically connected to the
frame/ground of the generator. The generator system ground connects lower
frame crossmember below the alternator. The system ground is connected to the
AC neutral wire.
- See your Specifications section for specified type of grounding.
OPERATION
OPERATION
CO Shield® – Carbon Monoxide (CO) Detection and Auto-shutoff System
CO Shield® technology monitors the accumulation of carbon monoxide (CO), a
poisonous gas produced by engine exhaust when the generator is running. If CO
Shield® detects unsafe elevated levels of CO gas, it automatically shuts off
the engine.
CO SHIELD® IS NOT A SUBSTITUTE FOR AN INDOOR CARBON MONOXIDE ALARM OR FOR
INDOOR OPERATION.
DO NOT allow engine exhaust fumes to enter a confined area through windows,
doors, vents or other openings.
Generators must ALWAYS be used outdoors, far away from occupied buildings with
engine exhaust pointed away from people and buildings.
If misused and operated in an unapproved and unsafe location that results in the accumulation of poisonous CO gas inside an enclosed or partially enclosed space, for example a house, garage or a garage with the door partially open, CO Shield® will automatically shut off the generator and then will illuminate a blinking red LED light. Read the action label for next steps.
POINT AWAY DIRIJA ALEJADO
EXHAUST EL ESCAPE
4803-L-SF-A
ACTION LABEL ETIQUETA DE ACCIÓN
AUTOMATIC SHUTOFF YOU MUST: APAGADO AUTOMÁTICO USTED DEBE:
Move generator to an open, outdoor area. Point exhaust away. Don’t run
generators in enclosed areas (e.g. not in house or garage).
Mover el generador a un área abierta a la intemperie. Apunte el escape
alejado. No corra los generadores en áreas cerradas (ej. no en una casa o
garaje).
Move to fresh air and get medical help if sick, dizzy or weak. Mueva al aire fresco y obtenga asistencia medica si está enfermo, mareado, o débil.
In the event of an engine shut off, when you approach the generator to investigate, a blinking red LED light in the CO Shield® area provides notification that the generator shut off due to an accumulating CO hazard. The red LED light will blink for at least five (5) minutes after an engine shut off event.
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201050 – 4000W DUAL FUEL INVERTER GENERATOR
Move the generator far away to an open, outdoor area and point the exhaust
away from people and buildings. Once relocated to a safe area, the generator
can be restarted, and the proper electrical connections made. Introduce fresh
air and ventilate the location where the generator shut off. When restarting,
the red and yellow LED will blink ten (10) times simultaneously to indicate
the LED is working.
NOTICE
This blinking LED light does not indicate CO Shield® is working, as CO Shield®
is working at all times when the generator is running. Also, the LED light
will not blink (10) times if the generator was restarted within 1 minute after
it was manually shut off. This does not occur if generator shut off from a
high CO event.
If CO Shield® system experiences a fault and no longer provides protection,
the generator is shutoff automatically and the yellow LED light will blink for
at least five (5) minutes to notify you of the fault.
Call our Technical Support Team at
1-877-338-0999 for repair. The
generator can be restarted, but will continue to shutoff.
NOTICE
CO Shield® will detect the accumulation of carbon monoxide (CO) from other
fuel burning sources such as engine powered equipment, or propane heaters used
in the area of operation. If another generator is used and the exhaust stream
is pointed at a CO Shield® equipped generator, the CO Shield® may initiate a
shutoff due to rising carbon monoxide (CO) levels. This is not a fault.
Poisonous carbon monoxide (CO) has been detected. You must take action to move
and direct the generator exhaust stream to better disperse carbon monoxide
(CO) far away from people or buildings.
DANGER
Tampering with the CO Shield® system will result in a hazardous condition and
will void your warranty. Removing the CO Shield® module will not allow the
generator to start.
OPERATION
Generator Location
WARNING
NEVER operate the generator inside any building, garage, basement, crawlspace,
shed, enclosure or compartment, including a generator compartment of a
recreational vehicle.
NEVER operate or start the generator in the back of an SUV, camper, trailer,
truck bed (regular sides, flat or other configuration), under staircases,
stairwells, next to walls or buildings or in any other location that will not
allow for adequate cooling of the generator or for the proper exit of the
exhaust flow from the muffler system.
DO NOT operate or store the generator in wet weather conditions such as rain
or snow. Using a generator in wet conditions could result in serious injury or
death due to electrocution.
In some state’s generators may be required to be registered with the local
utility company when used at construction sites and may be subject to
additional rules and regulations, consult your local municipal authority.
Generators should always be operated on a flat, level surface at all times
(even when not in operation).
Generators must have a minimum of 5 feet (1.5 m) of clearance from all
combustible material.
Generators must also have a minimum of 3 feet (91.4 cm) of air flow clearance
on all sides to allow for adequate performance cooling, maintenance and
servicing.
Always place the generator in a well-ventilated area. NEVER place the
generator near air intake vents or where exhaust fumes could be drawn into
occupied or confined spaces.
Always carefully consider wind and air currents when positioning generator.
Always allow generators to properly cool before transport or for storage
purposes.
Failure to follow proper safety precautions may result in personal injury,
damage to the generator and void the manufacturer’s warranty.
WARNING
During operation the muffler and exhaust fumes will become hot. If adequate
cooling and breathing space are not supplied, or if the generator is blocked
or enclosed, temperatures can become extremely heated and may lead to fire.
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201050 – 4000W DUAL FUEL INVERTER GENERATOR
WARNING
Do not expose to rain or use in damp locations. Keep all objects a minimum of
5 feet (1.5m) away from the generator at all times. Heat from the muffler
surface and exhaust gas stream can ignite combustible materials.
WARNING
If you must operate in rain or damp locations, DO NOT operate without proper
protection of the electrical components.
OPERATION
Starting the Engine: Gasoline
1. Make certain the generator is on a flat, level surface. 2. Disconnect all
electrical loads from the generator. Never start
or stop the generator with electrical devices plugged in or turned on. 3. Move
the EZ Start dial to the “CHOKE” position.
Use of a safety canopy that is fire retardant and will provide proper air
ventilation for the engine exhaust gas stream may be used.
Visit championpowerequipment.com or call to find your Storm Shield cover.
Surge Protection
Electronic devices, including computers and many programmable appliances use
components that are designed to operate within a narrow voltage range and may
be affected by momentary voltage fluctuations. While there is no way to
prevent voltage fluctuations, you can take steps to protect sensitive
electronic equipment.
Install UL1449, CSA-listed, plug-in surge suppressors on the outlets feeding
your sensitive equipment. Surge suppressors come in single- or multi-outlet
styles. They’re designed to protect against virtually all short-duration
voltage fluctuations.
4. Pull the recoil cord slowly until resistance is felt and then pull rapidly.
5. As the engine warms up, turn the EZ Start dial to the “GASOLINE RUN” position.
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201050 – 4000W DUAL FUEL INVERTER GENERATOR
NOTICE
For gasoline restarts with hot engine in hot ambient temperature >86°F (30°C):
Rotate the EZ Start dial to the “CHOKE” position for only one pull of the
recoil cord. If generator does not start after first pull, rotate the dial to
the “GASOLINE RUN” position for the next three pulls. Too much choke leads to
spark plug fouling and engine flooding. This will cause the engine not to
start.
NOTICE
For gasoline starting in standard ambient temperature >59°F (15°C): Keep EZ
Start dial in “CHOKE” position for three pulls of the recoil cord. If
generator does not start after three pulls, rotate the EZ Start dial to the
“GASOLINE RUN” position for the next three pulls. Too much choke leads to
spark plug fouling and engine flooding. This will cause the engine not to
start.
NOTICE
For gasoline starting in cold ambient temperature < 59°F (15°C): Keep the EZ
Start dial in the “CHOKE” position until engine starts. As soon as the engine
starts and runs smoothly turn the EZ Start dial to the “GASOLINE RUN”
position. In extreme cold temperatures, this may take several seconds.
NOTICE
If the engine starts but does not continue to run make certain that the
generator is on a flat, level surface. The engine is equipped with a low oil
sensor that will prevent the engine from running when the oil level falls
below a critical threshold.
OPERATION Starting the Engine: Propane (LPG)
1. Make certain the generator is on a flat, level surface. 2. Disconnect all
electrical loads from the generator. Never start
or stop the generator with electrical devices plugged in or turned on. 3. Open
the fuel valve on the propane cylinder.
ABIERTO
4. Turn EZ Start dial to the “CHOKE” position.
5. Slowly pull the starter cord 3-5 times to prime the engine.
6. Move the EZ Start dial to the “PROPANE RUN” position.
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201050 – 4000W DUAL FUEL INVERTER GENERATOR
7. Pull the starter cord slowly until resistance is felt and then pull
rapidly.
NOTICE
Accumulation of frost on LPG cylinder and regulators is common during
operation and normally is not an indication of a problem. As LPG vaporizes and
travels from the cylinder to the generator engine it expands. The amount of
frost that forms can be affected by the size of the cylinder, the amount of
LPG being used, the humidity of the air and other operating conditions.
In unusual situations this frost may eventually restrict the flow of LPG to
the generator resulting in deteriorating performance. For example, if the
cylinder temperature is reduced to a very low level then the rate at which the
LPG vaporizes is also reduced and may not provide sufficient flow to the
engine. This is not an indication of a problem with the generator but only a
problem with the flow of LPG from the cylinder. If generator performance seems
to be deteriorating at the same time that ice formation is observed on tank
valve, hose or regulator then some actions may be taken to eliminate this
symptom.
In these rare situations it can be helpful to reduce or eliminate the cold
fuel system effects by doing one of the following:
Exchanging fuel cylinders to allow the first cylinder to warm up, repeating
as necessary.
Placing the cylinder at the end of the generator near the handle, where
engine fan air flows out from the generator. This air is slightly heated by
flowing over the engine. The cylinder should not be placed in the path of the
muffler outlet.
The cylinder can be temporarily warmed by pouring warm water over the top of
the cylinder.
Connecting Electrical Loads
Let the engine stabilize and warm up for a few minutes after starting.
Plug in and turn on the desired 120 or 240 (if applicable) Volt AC single
phase, 60 Hz electrical loads.
DO NOT connect 3-phase loads to the generator. DO NOT overload the
generator. Use only a high quality, insulated, compatible (3-wire or
4-wire) grounded cord set rated equal to or greater (volts and amps) than the
receptacle plugging into.
OPERATION
WARNING
Always remember to plug your appliances directly into the generator and do not
plug the generator power cord into any electrical outlet or connect to the
circuit breaker panel in your home. Connecting a generator to your home’s
electric utility company’s power lines, or to another power source, called
`backfeeding’ is a dangerous practice that is illegal in many states and
municipalities.
This action if done incorrectly could damage your generator, appliances and
could cause serious injury or death to you or a utility worker when attempting
to restore power during an outage occurrence in the neighborhood who may then
unexpectedly encounter high voltage on the utility line and suffer a fatal
shock.
Whether injuries occur or not, if installed incorrectly and not to applicable
laws and codes, you may be subject to fines or the utility company may
disconnect your home power should this practice be found in your home.
If the generator will be connected to a building electrical system, those
connections must isolate the generator power from the utility power. You are
responsible for ensuring your generator’s electricity does not backfeed into
the electric utility power lines. These connections must comply with all
applicable laws and codes Consult your local utility company or a qualified
electrician to properly install this connection.
Do Not Overload Generator
Capacity
Follow these simple steps to calculate the running and starting watts
necessary for your purposes:
1. Select the electrical devices you plan on running at the same time.
2. Total the running watts of these items. This is the amount of power you
need to keep your items running.
3. Identify the highest starting wattage of all devices identified in step 1.
Add this number to the number calculated in step 2. Starting wattage is the
surge of power needed to start some electric driven equipment. Following the
steps listed under “Power Management” will guarantee that only one device will
be starting at a time.
4. If the generator power output is cut off due to an overload condition
indicated by the AC overload blinking light, lower the load by unplugging one
or more items, then press the AC overload reset button before restarting the
generator for continued normal operation.
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201050 – 4000W DUAL FUEL INVERTER GENERATOR
ECO
Power Management Use the following formula to convert voltage and amperage to
watts:
Volts × Amps = Watts To prolong the life of your generator and attached
devices, follow these steps to add electrical load: 1. Start the generator
with no electrical load attached. 2. Allow the engine to run for several
minutes to get up to
temperature. 3. Make sure all circuit breakers are set to the run position. 4.
Plug in and turn on the first item. It is best to attach the item
with the largest load first. 5. Allow the engine to stabilize. 6. Plug in and
turn on the next item. 7. Allow the engine to stabilize. 8. Repeat steps 5-6
for each additional item.
NOTICE
Never exceed the specified capacity when adding loads to the generator.
Eco (Economy) Mode
The Eco Mode button can be activated to turn on economy control in order to
minimize fuel consumption and noise while operating the unit during times of
reduced electrical output. Eco Mode allows the engine speed to idle during
periods of non-use. The engine speed returns to normal when an electrical load
is connected. When the economy switch is off, the engine runs at normal speed
continuously.
ECO
OPERATION
CAUTION
For periods of high electrical load or momentary fluctuations, the Eco Mode
should be off.
12V DC Regulated Automotive Style Outlet
The 12V DC outlet(s) can be used with other commercially available 12V DC
automotive style plugs. Confirm the input voltage range of your item is at
least 12-24V DC.
WARNING
When charging a device, do not place on the exhaust side of the generator.
Extreme heat caused by exhaust can damage the device and cause a potential
fire hazard. Prolonged exposure to engine exhaust can cause serious injury or
death.
Battery Charging 1. Before connecting the battery charging cable (not
included) to
a battery that is installed in a vehicle, disconnect the vehicle battery
ground cable from the negative () battery terminal. 2. Plug the battery
charging cable into the 12V DC receptacle of the generator. 3. Connect the red
(+) battery charger lead to the red (+) battery terminal. 4. Connect the black
() battery charger lead to the black () battery terminal. 5. Start the
generator. Important: The 12V DC outlet is ONLY to be used with other
commercially available 12V DC automotive style plugs. Be sure all electric
devices including the lines and plug connections are in good condition before
connection to the generator.
WARNING
Do not start the vehicle while the battery charging cable is connected and the
generator is running. It will not give the battery a boost of power. The
vehicle or the generator may be damaged. Charge only vented wet lead acid
batteries. Other types of batteries may burst, causing personal injury or
damage.
NOTICE
Be sure all electric devices including the lines and plug connections are in
good condition before connection to the generator.
24
201050 – 4000W DUAL FUEL INVERTER GENERATOR
Parallel Operation
The Champion model 201050 is parallel ready and can be operated in parallel
with another Champion unit to increase the total available electrical power. A
Champion parallel kit (optional equipment) is required for parallel operation.
Model 201248 or 100333 are the recommended model for this unit. For a list of
compatible models or to order a parallel kit, please call customer service at
1-877-338-0999 or visit
www.championpowerequipment.com.
Detailed instructions for parallel kit installation and operation of the
connected generators are provided in the parallel kit operator’s manual.
Stopping the Engine
Gasoline
1. Turn off and unplug all electrical loads. Never start or stop the
generator with electrical devices plugged in or turned on.
2. Let the generator run at no-load for several minutes to stabilize internal
temperatures of the engine and generator.
3. Turn the EZ Start dial to the “OFF” position.
OPERATION
4. Turn the EZ Start dial to the “OFF” position.
Important: Always ensure that the EZ Start dial is in the “OFF” position when
the generator is not in use.
NOTICE
If the generator will not be used for a period of two (2) weeks or longer,
please see the Storage section for proper engine and fuel storage.
Moving the Generator CAUTION
ALWAYS turn the generator off and ensure the fuel valve is closed.
ALWAYS make sure engine and muffler are cooled down before the generator can
be handled safely (typically 15-30 minutes).
Do not drop or strike unit or place under heavy objects.
Propane
1. Turn off and unplug all electrical loads. Never start or stop the
generator with electrical devices plugged in or turned on.
2. Let the generator run at no-load for several minutes to stabilize internal
temperatures of the engine and generator.
3. Close the fuel valve on the propane cylinder.
WARNING
Failure to follow these instructions could result in personal injury or damage
to the generator.
Lift unit up by the carrying handle and move to the desired location.
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201050 – 4000W DUAL FUEL INVERTER GENERATOR
Operation at High Altitude
The density of air at high altitudes is lower than at sea level. Engine power
is reduced as the air mass and air-fuel ratio decrease. Engine power and
generator output will be reduced approximately 3½% for every 1000 ft. of
elevation above sea level. At high altitudes increased exhaust emissions can
also result due to the increased enrichment of the air fuel ratio. Other high
altitude issues can include hard starting, increased fuel consumption and
spark plug fouling.
To alleviate high altitude issues other than the natural power loss, CPE can
provide a high altitude carburetor main jet. The alternative main jet and
installation instructions can be obtained by contacting our Technical Support
Team. Installation instructions are also available in the Technical Bulletin
area of the CPE website.
The part number and recommended minimum altitude for the application of the
high altitude carburetor main jet is listed in the following table.
In order to select the correct high altitude main jet it is necessary to
identify the carburetor model. For this purpose, a code is stamped on the side
of the carburetor. Select the correct high altitude jet part number
corresponding to the carburetor code found on your particular carburetor.
Carb. Code 100797055
High Alt. Jet Part Number Min. Altitude
100005742
3000 ft. – 6000 ft. (914 m – 1829 m)
WARNING
Operation using the alternative main jet at elevations lower than the
recommended minimum altitude can damage the engine. For operation at lower
elevations, the originally supplied standard main jet must be used. Operating
the engine with the wrong engine configuration at a given altitude may
increase its emissions and decrease fuel efficiency and performance.
MAINTENANCE
MAINTENANCE
Make certain that the generator is kept clean and stored properly. Only
operate the unit on a flat, level surface in a clean, dry operating
environment. DO NOT expose the unit to extreme conditions, excessive dust,
dirt, moisture or corrosive vapors.
WARNING
Never operate a damaged or defective generator.
WARNING
Improper maintenance will void your warranty.
NOTICE
For Emission control devices and systems, read and understand your
responsibilities for service as stated in the Emission Control Warranty
Statement of this manual.
The owner/operator is responsible for all periodic maintenance. Complete all
scheduled maintenance in a timely manner. Correct any issue before operating
the generator. For service or parts assistance, contact our Technical Support
Team at 1-877-338-0999.
Cleaning the Generator
CAUTION
DO NOT spray generator directly with water.
Water can enter the generator through the cooling slots and damage the
generator windings. It can also contaminate the fuel system.
1. Use a damp cloth to clean exterior surfaces of the generator. 2. Use a
soft bristle brush to remove dirt and oil. 3. Use an air compressor (25 PSI)
to clear dirt and debris from
the generator. 4. Inspect all air vents and cooling slots to ensure that they
are
clean and unobstructed. To prevent accidental starting, remove and ground the
spark plug wire before performing any service.
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201050 – 4000W DUAL FUEL INVERTER GENERATOR
Changing the Engine Oil
Change oil when the engine is warm. Refer to the oil specification to select
the proper grade for your operating environment. 1. Set the generator on top
of a work bench or table. 2. Loosen the fasteners and remove the maintenance
cover. 3. Remove oil fill cap/dipstick.
MAINTENANCE
Cleaning and Adjusting the Spark Plug
1. Remove spark plug access cap from the top panel.
4. Tilt the generator on its side and allow the oil to drain completely.
2. Remove the spark plug cable from the spark plug.
3. Use a spark plug socket tool (not included), or a 13/16 in. (21 mm) socket
(not included) to remove the plug.
5. Add oil according to Add Engine Oil in Assembly section. DO NOT OVERFILL.
Oil not included for routine maintenance.
6. Replace oil fill cap/dipstick and secure maintenance cover. 7. Dispose of
used oil at an approved waste management
facility.
NOTICE
Once oil has been added, a visual check should show oil about 1-2 threads from
running out of the fill hole. If using the dipstick to check oil level, DO NOT
screw in the dipstick while checking.
4. Inspect the electrode on the plug. It must be clean and not worn to
produce the spark required for ignition.
5. Make certain the spark plug gap is 0.024-0.031 in. (0.6-0.8 mm).
SPARK PLUG GAP
6. Refer to the spark plug types in Specifications when replacing the plug.
7. Firmly re-install the plug. 8. Attach the spark plug cable to the spark
plug. 9. Reinstall the spark plug access cap and maintenance cover.
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201050 – 4000W DUAL FUEL INVERTER GENERATOR
Cleaning the Air Filter
1. Remove the maintenance cover. 2. Locate the air filter plastic cover and
loosen the cover
fastener and pulling the cover off.
MAINTENANCE
6. Replace the spark arrestor if it is damaged. 7. Position the spark
arrestor on the muffler and attach with the
screws removed in step 2.
CAUTION
Failure to clean the spark arrestor will result in poor engine performance.
3. Remove the foam element. 4. Wash in liquid detergent and water. Squeeze
thoroughly dry in
a clean cloth. 5. Saturate in clean engine oil. 6. Squeeze in a clean,
absorbent cloth to remove all excess oil. 7. Place the filter in the assembly.
8. Reattach the air filter cover. 9. Reinstall the maintenance cover and
tighten the cover screw
securely.
Cleaning the Spark Arrestor
1. Allow the engine to cool completely before servicing the spark arrestor.
2. Remove the 6 screws holding the cover plate which retains the spark
arrestor to the muffler.
3. Remove the spark arrestor screen. 4. Remove the spark arrestor. 5.
Carefully remove the carbon deposits from the spark arrestor
screen with a wire brush.
NOTICE
Federal and local laws and administrative requirements indicate when and where
spark arrestors are required. When ordered, spark arrestors are required for
operation of this generator in National Forest lands. In California, this
generator must not be used on any forest-covered land, brush-covered land, or
grass-covered land unless the engine is equipped with a spark arrestor.
Adjusting the Governor
WARNING
Tampering with the factory set governor will void your warranty.
The air-fuel mixture is not adjustable. Tampering with the governor can damage
your generator and your electrical devices and will void your warranty.
Contact our Technical Support Team at
1-877-338-0999 for all other service
and/or adjustment needs.
Maintenance Schedule
Follow the service intervals indicated in the following maintenance schedule.
Service your generator more frequently when operating in adverse conditions.
Contact our Technical Support Team at
1-877-338-0999 to locate the nearest
CPE certified service dealer for your generator or engine maintenance needs.
EVERY 8 HOURS OR PRIOR TO EACH USE Check oil level Clean around air intake and
muffler Check propane (LPG) hose for leaks
FIRST 5 HOURS (BREAK IN) Change oil
28
201050 – 4000W DUAL FUEL INVERTER GENERATOR
STORAGE
EVERY 50 HOURS OR ANNUALLY Clean air filter Change oil if operating under
heavy load or in hot
environments
EVERY 100 HOURS OR ANNUALLY Change oil Clean/adjust spark plug Clean spark
arrestor Clean fuel valve filter
EVERY 250 HOURS Clean combustion chamber Check/adjust valve clearance
EVERY 3 YEARS Replace fuel line Replace LPG hose
- To be performed by knowledgeable, experienced owners or CPE certified service centers.
STORAGE
WARNING
To avoid accidental or unintended ignition of your generator during periods of storage, the following precautions should be followed: When storing the generator make sure the EZ Start dial is
set to the “OFF” position.
NOTICE
The following storage instructions apply when gasoline has been used to run the generator. NOTE: LPG does not apply and will not create build up or clog the carburetor.
Short Term Storage (up to 30 days)
Ethanol blended gasoline in the gasoline tank has a maximum shelf life of up to 1 year with the addition of properly formulated fuel stabilizers and if stored in a cool, dry place. Gasoline in the carburetor, however, may gum up and clog the carburetor if it isn’t used or drained within 2-4 weeks. If using the generator within 2 weeks, follow the steps according to Stopping the Engine section.
1. If not using the generator for 2-4 weeks, begin by making sure all
appliances are disconnected from the generator.
2. Start the generator as instructed in Starting the Engine section.
3. Turn the EZ Start dial to the “PROPANE RUN” position. 4. After the engine
stops, turn the EZ Start dial to the “STOP”
position.
Mid Term Storage (30 days 1 year)
Ethanol blended gasoline in the tank has a maximum shelf life of up to 1 year
with the addition of a properly formulated fuel stabilizer and stored in a
cool, dry place. 1. Be sure all appliances are disconnected from the
generator. 2. Add a properly formulated fuel stabilizer to the gasoline tank.
3. Start engine by following directions in the Starting the Engine
section. 4. Run the generator for 10 minutes so the treated gasoline
cycles through the fuel system and carburetor. 5. Turn the EZ Start dial to
the “PROPANE RUN” position. 6. Let the engine run until fuel starvation has
stopped the
engine. 7. After the engine stops, turn the EZ Start dial to the “STOP”
position and allow the engine to cool. 8. Remove maintenance cover. 9. Remove
the spark plug and pour about a tablespoon of oil into
the cylinder. 10. SLOWLY pull the recoil to rotate the engine to distribute
and
lubricate the cylinder. 11. Re-install the spark plug and spark plug wire. 12.
Re-install the maintenance cover. 13. Clean the generator according to
Cleaning the Generator. 14. Store the generator in a cool, dry place out of
direct sunlight.
Long Term Storage (more than 1 year)
For storage over 1 year, the gasoline tank and carburetor must be completely
drained of gasoline. 1. Be sure all appliances are disconnected from
generator. 2. Place inverter on blocks to allow appropriate gasoline
container or pan to slide under inverter. 3. Remove the maintenance cover. 4.
Turn the EZ Start dial to the “GASOLINE RUN” position. 5. Using a Phillips
head screwdriver (not included), rotate drain
screw counterclockwise (3) full turns. Gasoline will drain through clear
tubing out underneath the inverter. Make sure draining gasoline empties into
an appropriate container.
29
201050 – 4000W DUAL FUEL INVERTER GENERATOR
6. When gasoline stops flowing from the clear tube, rotate drain screw
clockwise until tight. Properly dispose of the drained gasoline according to
local regulations or guidelines.
7. Turn the EZ Start dial to the “STOP” position. 8. Follow steps 9-14
according to Mid Term Storage.
LPG Storage
Always disconnect the LPG hose from the generator and shut off the LPG tank
for proper storage. Plug the outlet, usually by a plastic protective cap, if
one is available. Always keep cylinders away from heat.
Removing from Storage: Gasoline NOTICE
If the generator has been improperly stored for a period longer than 30 days
with ethanol blended gasoline in the gasoline tank and/or carburetor, all fuel
must be drained and the carburetor must be thoroughly cleaned of ethanol build
up. This process involves technically advanced tasks. For assistance please
call our Technical Support Team at
1-877-338-0999. If the gasoline tank
and carburetor were properly emptied of all ethanol blended gasoline prior to
the generator being stored, follow the below steps when removing from storage.
1. Be sure the EZ Start dial is in the “STOP” position. 2. Add gasoline to
the generator according to Add Fuel:
Gasoline. 3. Move the EZ Start dial to the “GASOLINE RUN” position. 4. After 5
minutes check the carburetor and air filter areas for
any leaking gasoline. If any leaks are found, the carburetor will need to be
disassembled and cleaned or replaced. If no gasoline leaks are found, turn the
EZ Start dial to the “STOP” position.
STORAGE
5. Check engine oil level and add clean, fresh oil if needed. See Oil
Specifications for proper oil type.
6. Check and clear air filter of any obstructions such as bugs or cobwebs. If
necessary, clean air filter according to Cleaning the Air Filter.
7. Start the generator according to Starting the Engine.
Removing from Storage: Propane (LPG)
Upon removal from storage, inspect LPG fittings and hose lines for leaks
before using the generator.
WARNING
If there is a strong smell of LPG: Close valve on the cylinder. Check all
connections for leaks by wetting the fittings with a solution of soap and
water. Bubbles which appear or bubbles which grow indicate that a leak exists.
Do not smoke or light a cigarette, or check for leaks using a match, open
flame source or lighter. Contact a qualified technician to inspect and repair
an LPG system if a leak is found, before using the generator.
30
201050 – 4000W DUAL FUEL INVERTER GENERATOR
SPECIFICATIONS
Generator Specifications
Generator Model ……………………………………. 201050 Start Type …………………………………………… Manual
Watts (Starting/Running) ………………………… 4000/3000 Watts (LPG)
(Starting/Running)…………………… 4000/2700 Volts AC…………………………………………………. 120 AC Amps
@ 120V (Running) ………………………………. 25 Volts DC …………………………………………………. 12 DC
Amps…………………………………………………… 8 Frequency …………………………………………….. 60 Hz Phase
………………………………………………… Single Grounding Type………………………………. Neutral Floating Weight
…………………………………….. 51.8 lb. (23.5 kg) Length …………………………………….. 17.9 in. (45.5 cm)
Width …………………………………….. 11.7 in. (29.6 cm) Height……………………………………….. 19.7 in. (50
cm)
Engine Specifications
Model ………………………………………….. 165FS-B-C1 Displacement …………………………………………. 149 cc
Type…………………………………………… 4-Stroke OHV Spark Plug OEM Type……………………………………………..
E6RTC Replacement Type………………… NGK BPR5HS or equivalent Gap ……………………………
0.024-0.031 in. (0.6-0.8 mm) Valve Intake Clearance …………….. 0.004-0.006 in.
(0.10-0.15 mm) Exhaust Clearance …………… 0.004-0.006 in. (0.10-0.15 mm)
NOTICE
A technical bulletin regarding valve adjustment procedures is available at
www.championpowerequipment.com.
SPECIFICATIONS
Oil Specifications
DO NOT OVERFILL. Type…………………………………….. *See following chart Capacity
………………………………… 16.9 fl. oz. (500 ml)
Recommended Engine Oil Type 10W-30
5W-30
10W-40
5W-30 Full Synthetic
°F -20
0
20 40 60 80 100 120
°C -28.9 -17.8 -6.7 4.4 15.6 26.7 37.8 48.9
Ambient temperature
NOTICE
Temperature will affect engine oil and engine performance. Change the type of
engine oil used based on temperature shown in the “Recommended Engine Oil
Type” table.
Fuel Specifications
Use unleaded gasoline with a minimum octane rating of 87 and an ethanol
content of 10% or less by volume. DO NOT USE E15 or E85. DO NOT OVERFILL.
Gasoline Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . 1.54 gal. (5.8 L) Propane (LPG)
Use only an approved LPG cylinder equipped with an OPD (overfilling
prevention device) valve.
Temperature Specifications
Starting Temperature Range (°F/°C) ……….. 5 to 104/-15 to 40
NOTICE
An important message about temperature: Your product is designed and rated for
continuous operation at ambient temperatures up to 104°F (40°C). When needed,
it may be operated at temperatures ranging from 5°F (-15°C) to 122°F (50°C)
for short periods of time. If exposed to temperatures outside this range
during storage, it should be brought back within this range before operation.
In any event, the product must always be operated outdoors, in a well-
ventilated area and away from doors, windows and vents.
31
201050 – 4000W DUAL FUEL INVERTER GENERATOR
TROUBLESHOOTING
TROUBLESHOOTING
Problem Engine will not start. Engine starts but runs roughly.
Engine shuts down during operation.
Cause
Solution
No fuel. Faulty spark plug.
Low oil level.
Spark plug wire loose. EZ Start dial OFF. Old fuel or water in fuel. Flooded
with fuel. CO Shield® module has been removed or tampered with. Choke lever in
the wrong position. Dirty air filter. Dirty fuel valve. Clogged spark
arrestor. Out of fuel.
Low oil level.
Add fuel. Clean and adjust spark plug or replace. Fill crankcase to the proper
level. Place generator on a flat, level surface. Attach wire to spark plug.
Turn EZ Start dial ON. Drain fuel and replace with fresh fuel. Let unit stand
for 10 mins.
Re-install module or contact technical support.
Move EZ Start Dial to the “RUN” position. Clean or replace air filter. Clean
the fuel valve. Clean spark arrestor. Fill fuel tank. Fill crankcase to the
proper level. Place generator on a flat, level surface. Move generator to an
open, outdoor area. Point exhaust away from people and buildings. Move to
fresh air and get medical help if sick, dizzy, or weak.
If equipped, when CO Shield® shutoffs occur due to accumulating carbon
monoxide (CO) and if the red LED light blinks on the panel.
If equipped, when CO Shield® shutoffs occur due to system fault and if the
yellow LED light blinks on the panel. Clogged spark arrestor.
Make sure there are no objects creating obstructions within 5 feet of the
generator. Obstructions in the vicinity of the generator may trap carbon
monoxide emissions near the generator and cause the engine to shutoff.
If the generator’s exhaust is facing into the wind, the exhaust may be blown
back into the generator’s operating area, creating an accumulation of CO
emissions and triggering an engine shutoff. To avoid an engine shutoff, turn
the generator 45° in either direction to allow the exhaust emissions to blow
away from the generator. If engine shutoff events continue, readjust and align
the exhaust with the wind direction to blow away from the generator.
Start by confirming yellow LED light blinks when/ if generator shuts off. If
CO Shield® continues to sense the fault and shuts off, contact technical
support.
Clean spark arrestor.
32
201050 – 4000W DUAL FUEL INVERTER GENERATOR
TROUBLESHOOTING
Problem
Cause
Engine starts and shuts off right away.
If equipped, when CO Shield® shutoffs occur due to accumulating carbon monoxide (CO) and if the red LED light blinks on the panel.
If equipped, when CO Shield® shutoffs occur due to system fault and if the yellow LED light blinks on the panel.
Generator cannot supply enough power or overheating.
Engine is running but no AC output.
Generator is overloaded.
Dirty air filter. Choke lever in wrong position. Poor cord connection. Circuit
breaker is open. Loose wiring.
AC Overload: Button illuminated red
Engine hunts or falters.
Other. Engine governor defective. Dirty fuel valve. Carburetor is dirty and running lean. Choke lever in wrong position.
Engine will not stop.
Propane valve is still open.
Overload.
Repeated circuit breaker tripping.
Faulty power cords or device.
Circuit breaker still too hot.
For other issues and technical support: Technical Support Team Toll Free
1-877-338-0999
support@championpowerequipment.com
Solution Move generator to an open, outdoor area. Point exhaust away from
people and buildings. Move to fresh air and get medical help if sick, dizzy,
or weak.
Make sure there are no objects creating obstructions within 5 feet of the
generator. Obstructions in the vicinity of the generator may trap carbon
monoxide emissions near the generator and cause the engine to shutoff.
If the generator’s exhaust is facing into the wind, the exhaust may be blown
back into the generator’s operating area, creating an accumulation of CO
emissions and triggering an engine shutoff. To avoid an engine shutoff, turn
the generator 45° in either direction to allow the exhaust emissions to blow
away from the generator. If engine shutoff events continue, readjust and align
the exhaust with the wind direction to blow away from the generator. Start by
confirming yellow LED light blinks when/ if generator shuts off. If CO Shield®
continues to sense the fault and shuts off, contact technical support. Review
load and adjust. See “Connecting Electrical Loads.” Clean or replace air
filter. Move EZ Start Dial to the “RUN” position. Check all connections. Reset
circuit breaker. Check all circuit breakers. Inspect and tighten wiring
connections. Reduce AC load and press Overload Reset Button until illuminated
green. Contact the help line. Contact the help line. Clean the fuel valve.
Contact the help line. Move EZ Start Dial to the “RUN” position. Turn the
propane valve to the CLOSED position on the tank. Review load and adjust. See
“Connecting Electrical Loads.” Check for damaged, bare or frayed wires.
Replace defective device. Let unit sit for 5 mins.
33
WARRANTY
CHAMPION POWER EQUIPMENT 3 YEAR LIMITED WARRANTY
Warranty Qualifications
To register your product for warranty and FREE lifetime call center technical
support please visit: https://www.championpowerequipment.com/register To
complete registration you will need to include a copy of the purchase receipt
as proof of original purchase. Proof of purchase is required for warranty
service. Please register within ten (10) days from date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the mechanical and electrical
components will be free of defects in material and workmanship for a period of
three years (parts and labor) from the original date of purchase and 270 days
(parts and labor) for commercial and industrial use. Transportation charges on
product submitted for repair or replacement under this warranty are the sole
responsibility of the purchaser. This warranty only applies to the original
purchaser and is not transferable.
Do Not Return The Unit To The Place Of Purchase
Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone
or e-mail. If the problem is not corrected by this method, CPE will, at its
option, authorize evaluation, repair or replacement of the defective part or
component at a CPE Service Center. CPE will provide you with a case number for
warranty service. Please keep it for future reference. Repairs or replacements
without prior authorization, or at an unauthorized repair facility, will not
be covered by this warranty.
Warranty Exclusions
This warranty does not cover the following repairs and equipment: Normal Wear
Products with mechanical and electrical components need periodic parts and
service to perform well. This warranty does not cover repair when normal use
has exhausted the life of a part or the equipment as a whole. Installation,
Use and Maintenance This warranty will not apply to parts and/or labor if the
product is deemed to have been misused, neglected, involved in an accident,
abused, loaded beyond the product’s limits, modified, installed improperly or
connected incorrectly to any electrical component. Normal maintenance is not
covered by this warranty and is not required to be performed at a facility or
by a person authorized by CPE.
Other Exclusions
This warranty excludes:
Cosmetic defects such as paint, decals, etc.
Wear items such as filter elements, o-rings, etc.
Accessory parts such as starting batteries, and storage covers.
Failures due to acts of God and other force majeure events beyond the
manufacturer’s control.
Problems caused by parts that are not original Champion Power Equipment
parts.
When applicable, this warranty does not apply to products used for prime power
in place of a utility.
Limits of Implied Warranty and Consequential Damage
Champion Power Equipment disclaims any obligation to cover any loss of time,
use of this product, freight, or any incidental or consequential claim by
anyone from using this product. THIS WARRANTY AND THE ATTACHED U.S. EPA and/or
CARB EMISSION CONTROL SYSTEM WARRANTIES (WHEN APPLICABLE) ARE IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE. A unit provided as an exchange will be
subject to the warranty of the original unit. The length of the warranty
governing the exchanged unit will remain calculated by reference to the
purchase date of the original unit. This warranty gives you certain legal
rights which may change from state to state or province to province. Your
state or province may also have other rights you may be entitled to that are
not listed within this warranty.
Contact Information
Address Champion Power Equipment, Inc. 6370 S Pioneer Way, Unit 101 Las Vegas,
NV 89113 USA www.championpowerequipment.com Customer Service Toll Free:
1-877-338-0999
info@championpowerequipment.com Fax no.:
1-562-236-9429 Technical Service Toll
Free: 1-877-338-0999
tech@championpowerequipment.com EMERGENCY 24 HOUR SUPPORT:
1-562-204-1188
*Except as otherwise stipulated in any of the following enclosed Emission Control System Warranties (when applicable) for the Emission Control System: U.S. Environment Protection Agency (EPA) and/or California Air Resources Board (CARB).
CHAMPION POWER EQUIPMENT, INC. (CPE) AND THE UNITED STATES ENVIRONMENTAL
PROTECTION AGENCY (U.S. EPA.)
EMISSION CONTROL SYSTEM WARRANTY
Your Champion Power Equipment (CPE) engine complies with U.S. EPA emissions
regulations.
YOUR WARRANTY RIGHTS AND OBLIGATIONS:
The U.S. EPA and CPE are pleased to explain the Federal Emission Control
Systems Warranty on your 2024 small off-road engine and engine powered
equipment. New equipment that use small off-road engines must be designed,
built and equipped to meet U.S. EPA regulations. CPE must warrant the exhaust
and evaporative emission control system on your small off-road engine for the
period listed below, provided there has been no abuse, neglect, unapproved
modification, or improper maintenance of your equipment. Your emission control
system may include parts such as: carburetors, fuel tanks, fuel lines, (for
liquid fuel and fuel vapors), fuel caps, valves, canisters, filters, clamps,
connectors, and other associated components. Also included may be the fuel-
injection system, the ignition system, catalytic converter and other emission
related assemblies. Where a warrantable condition exits, CPE will repair your
small off-road engine at no cost to you including diagnosis, parts and labor.
MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE:
This emission control system is warranted for two years, subject to provision
set forth below. If any emission related part on your engine is defective, the
part will be repaired or replaced by CPE.
OWNER WARRANTY RESPONSIBILITIES:
As the small off-road engine owner, you are responsible for the performance of
the required maintenance listed in your Owner’s Manual. CPE recommends that
you retain all your receipts covering maintenance on your small off-road
engine, but CPE cannot deny warranty coverage solely for the lack of receipts
or for your failure to ensure the performance of all scheduled maintenance. As
the small off-road engine owner, you should be aware that CPE may deny you
warranty coverage if your small off-road engine or a part has failed due to
abuse, neglect, improper maintenance or unapproved modifications. You are
responsible for presenting your small off-road engine to an Authorized CPE
distribution center, service center or alternate service outlet as described
in (3)(f) below or CPE dealer or CPE, Las Vegas, NV. as soon as the problem
exists. The warranty repairs shall be completed in a reasonable amount of
time, not to exceed 30 days. If you have any questions regarding your warranty
coverage, you should contact:
Champion Power Equipment, Inc. Customer Service
6370 S Pioneer Way, Unit 101 Las Vegas, NV 89113
1-877-338-0999
tech@championpowerequipment.com
EMISSION CONTROL SYSTEM WARRANTY
The following are specific provisions relative to your Exhaust and Evaporative
Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This
warranty shall apply to 1997 and later model year small off-road engines.The
ECS Warranty Period shall begin
on the date the new engine is delivered to its original, end-use purchaser,
and shall continue for 24 consecutive months thereafter. 2. GENERAL EMISSIONS
WARRANTY COVERAGE
CPE warrants to the original, end-use purchaser of the new engine or equipment
and to each subsequent purchaser that each of its small off-road engines is:
2a. Designed, built and equipped to conform to U.S. EPA emissions standards
for spark-ignited engines at or below 19 kilowatts.
2b. Free from defects in materials and workmanship that cause the failure of a
warranted part to be identical in all material respects to the part as
described in the engine manufacturer’s application for certification for a
period of two years.
3. THE WARRANTY ON EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS:
3a. Any warranted part that is not scheduled for replacement as required
maintenance in the Owner’s Manual shall be warranted for the ECS Warranty
Period. If any such part fails during the ECS Warranty Period, it shall be
repaired or replaced by CPE according to Subsection “d” below. Any such part
repaired or replaced under the ECS Warranty shall be warranted for any
remainder of the ECS Warranty Period.
3b. Any warranted, emissions-related part which is scheduled only for regular
inspection as specified in the Owner’s Manual shall be warranted for the ECS
Warranty Period. A statement in such written instructions to the effect of
“repair or replace as necessary”, shall not reduce the ECS Warranty Period.
Any such part repaired or replaced under the ECS Warranty shall be warranted
for the remainder of the ECS Warranty Period.
3c. Any warranted, emissions-related part which is scheduled for replacement
as required maintenance in the Owner’s Manual shall be warranted for the
period of time prior to the first scheduled replacement point for that part.
If the part fails prior to the first scheduled replacement, the part shall be
repaired or replaced by CPE according to Subsection “d” below. Any emissions-
related part repaired or replaced under the ECS Warranty, shall be warranted
for the remainder of the ECS Warranty Period prior to the first scheduled
replacement point for such emissions-related part.
3d. Repair or replacement of any warranted, emissions-related part under this
ECS Warranty shall be performed at no charge to the owner at a CPE Authorized
Service Outlet.
3e. The owner shall not be charged for diagnostic labor which leads to the
determination that a part covered by the ECS Warranty is in fact defective,
provided that such diagnostic work is performed at a CPE Authorized Service
Outlet.
3f. CPE shall pay for covered emissions warranty repairs at non-authorized
service outlets under the following circumstances:
i. The service is required in a population center with a population over
100,000 according to U.S. Census 2000 without a CPE Authorized Service Outlet
AND
ii.The service is required more than 100 miles from a CPE Authorized Service
Outlet. The 100 mile limitation does not apply in the following states:
Alaska, Arizona, Colorado, Hawaii, Idaho, Montana, Nebraska, Nevada, New
Mexico, Oregon, Texas, Utah and Wyoming.
3g. CPE shall be liable for damages to other original engine components or
approved modifications proximately caused by a failure under warranty of an
emission-related part covered by the ECS Warranty.
3h. Throughout the ECS Warranty Period, CPE shall maintain a supply of
warranted exhaust and evaporative emission-related parts sufficient to meet
the expected demand for such exhaust and evaporative emission-related parts.
3i. Any CPE Authorized and approved emission-related replacement part may be
used in the performance of any ECS Warranty maintenance or repair and will be
provided without charge to the owner. Such use shall not reduce CPE’s warranty
obligation.
3j. Unapproved add-on or modified parts may not be used to modify or repair a
CPE engine. Such use voids this ECS Warranty and shall be sufficient grounds
for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for
failures of any warranted parts of a CPE engine caused by the use of such an
unapproved add-on or modified part.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine)
Systems covered by this warranty
Parts Description
Fuel Metering System
Carburetor and internal parts (and/or pressure regulator or fuel injection system) Air/fuel ratio feedback and control system. Cold start enrichment system.
Air Induction System
Controlled hot air intake system. Air Filter, Intake manifold.
Ignition System
Spark plug. Magneto or electronic ignition system. Spark advance/retard system.
Exhaust Gas Recirculation (EGR) EGR valve body, and carburetor spacer if applicable. EGR rate feedback and control system. System
Air Injection System
Air pump or pulse valve. Valves affecting distribution of flow. Distribution manifold.
Catalyst or Thermal Reactor System
Catalytic converter. Thermal reactor. Exhaust manifold.
Particulate Controls
Traps, filters, precipitators, and any other device used to capture particulate emissions.
Miscellaneous Parts
Vacuum, temperature, and time sensitive valves and switches. Electronic controls. Hoses, belts, connectors, and assemblies.
Evaporative Controls
Fuel Tank, Fuel Cap, Fuel Lines (for liquid fuel & fuel vapors), Fuel Line Fittings, Clamps, Pressure Relief Valves, Control Valves, Control Solenoids, Electronic Controls, Vacuum Control Diaphragms, Control Cables, Control Linkages, Purge Valves, Gaskets, Liquid/Vapor Separator, Carbon Canister, Canister Mounting Brackets, Carburetor Purge Port Connector.
TO OBTAIN WARRANTY SERVICE:
You must take your CPE engine or the product on which it is installed, along
with your warranty registration card or other proof of original purchase date,
at your expense, to any Champion Power Equipment dealer who is authorized by
Champion Power Equipment, Inc. to sell and service that CPE product during his
normal business hours. Alternate service locations defined in Section (3)(f)
above must be approved by CPE prior to service. Claims for repair or
adjustment found to be caused solely by defects in material or workmanship
will not be denied because the engine was not properly maintained and used.
If you have any questions regarding your warranty rights and responsibilities,
or to obtain warranty service, please write or call Customer Service at
Champion Power Equipment, Inc.
Champion Power Equipment, Inc. 6370 S Pioneer Way, Unit 101 Las Vegas, NV
89113 1-877-338-0999 Attn.: Customer
Service
tech@championpowerequipment.com
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>