GLADIATOR GAJG48KD Series Extra Large Gearbox Cabinet Instruction Manual

GAJG48KD Series Extra Large Gearbox Cabinet

Product Information

Specifications

• Models Available: GAJG48KDYG, GAJG48KDKSG, GAJG48KDZW
• Color Options: Hammered Granite/Silver Tread, Hammered Granite/Hammered Granite, Hammered White/Gray Slate
• Type: Extra Large Gearbox Cabinet

Product Usage Instructions

Cabinet Safet
Your safety and the safety of others are very important. Always read and obey all safety messages provided in the manual.

Assembly Instructions

1. 1.  **Tools and Parts  

   ** Gather the required tools before starting the installation

2. 1.   * 1/2 Wrench

   • 3/8 Wrench
   • Phillips screwdriver
   • Level

Tool Supplied: Hex key

Part Supplied: Key

1. 1.  **Unpack the Cabinet**

   1. Remove and verify the contents as shown in Tools and
      Parts.

   2. Dispose of/recycle all packaging materials.

2. Assemble Cabinet

WARNING: Excessive Weight Hazard – Use two or more people to move, assemble, or install the cabinet to avoid injury.

1. 1. Place the side panel (P1) on a flat, firm surface with the edge containing holes facing up.

2. If assembling on the floor, fasten the eight front corner bolts, two at each corner, after standing the cabinet upright.

FAQ (Frequently Asked Questions)

• Q: What weight capacity does the cabinet have?

  • A: The weight capacity of the cabinet is specified to be 7.

• Q: Where can I find warranty information for the cabinet?
  

  • A: Warranty information can be found on page 7 of the manual or by contacting customer support.

EXTRA LARGE GEARBOX CABINET

Assembly Instructions

Model
GAJG48KDYG – Hammered Granite/Silver Tread GAJG48KDKSG – Hammered Granite/Hammered Granite GAJG48KDZW – Hammered White/Gray Slate

CABINETS SAFETY
Your safety and the safety of others are very important.

We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.

This is the safety alert symbol.
This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.” These words mean:

DANGER You can be killed or seriously injured if you don’t immediately follow instructions.
WARNING You can be killed or seriously injured if you don’t follow instructions.

All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.

PARTS

ASSEMBLY INSTRUCTIONS

Tools and Parts

Gather the required tools before starting installation.

Tools Needed

• 1/2″ Wrench
• 3/8″ Wrench
• Phillips screwdriver
• Level

Tool Supplied
Hex key

Part Supplied
Key

Unpack the Cabinet

1. Remove and verify the contents as shown in “Tools and Parts.”
2. Dispose of/recycle all packaging materials.

Assemble Cabinet

WARNING
Excessive Weight Hazard
Use two or more people to move, assemble or install cabinet.
Failure to do so can result in back or other injury.

IMPORTANT

• Two people may be required to complete the assembly.
• As you assemble the cabinet, make sure the edges with the holes are facing up.
• If you are assembling the cabinet on the floor, fasten the eight front corner bolts, two at each corner, after you stand the cabinet upright.

Cabinet Assembly

1. Place side panel (P1) on a flat, firm surface so that the edge with the holes is facing up as shown.

2. Insert the cabinet top (P2) between the edges of side panel (P1).
   NOTE: Make sure the edges with the holes are facing up.

3. Align the holes and attach the top (P2) to side panel (P1) using six hex-head bolts (F1) and two 5/16″ flange nuts (F2) as shown. Do not tighten completely.

4. Position the other side panel (P1) so that the top (P2) is between the edges of side panel (P1).

5. Align the holes and attach the top (P2) to the side (P1) using six hex-head bolts (F1) and two 5/16″ flange nuts (F2) as shown. Do not tighten completely.

6. Insert the cabinet bottom (P3) between the edges of the side panels (P1).
   NOTE: Make sure the edges with the holes are facing up.

7. Align the holes and attach the bottom (P3) to the sides (P1) using six hex-head bolts (F1) and two 5/16″ flange nuts (F2) for each side as shown. Do not tighten completely.

Attach Back Panel

IMPORTANT

• Attach the back panels (P8) starting at the top of the cabinet and working down to the cabinet bottom. Each consecutive back panel will overlap the panel above.
• Do not completely tighten the screws until all back panels are in place.
• The back panels, top and bottom, may have additional holes that are not used.

1. Align the first back panel (P8) with the holes in the cabinet top. Using phillips-head screws (F3), attach the panel (P8) to the cabinet top and sides.

2. Overlap the bottom of the first back panel (P8) with the top of the second back panel (P8) as shown. Using phillips-head screws (F3), fasten back panel (P8) to the cabinet sides.

3. Repeat Step 2 to attach the four remaining back panels to the cabinet sides.

4. Using two phillips-head screws, attach each back panel to the panel below.
   NOTE: Using three phillips-head screws (F3), attach the last back panel (P8) to the cabinet bottom (P3).

5. Completely tighten all back panel screws starting with the sides and continuing with the top, middle and bottom.

6. Using the hex key (provided), completely tighten all 24 cabinet bolts and nuts.

 Install Leveling Feet

To install leveling feet

1. Place the cabinet on its side.
2. Screw a leveling foot (P4) into each of the four rivet nuts located at the corners of the cabinet as shown.
3. Stand the cabinet upright.
4. If you have not already done so, fasten the two bolts at each front corner, of the cabinet frame. Completely tighten all the cabinet bolts and nuts.

Install Shelves

IMPORTANT: Use the pair of holes located in the middle of the cabinet sides to install a center shelf without the magnet (P5), so the doors will lock. The other two shelves with magnet (P5m) may be installed where desired.

1. Place a shelf (P5) so that the holes in the ends are aligned with the pair of holes in the middle of the cabinet sides.
   NOTE: Make sure the holes in the long edge of the shelf are facing out.

2. Using two phillips-head screws (F3) and two flange nuts (F5) per side, fasten the shelf (P5) to the sides (P1).

3. Determine where you want to place the other two shelves (P5m). Align the holes in the shelf ends with the holes in the cabinet
   NOTE: Make sure the magnets on the long edge of the shelf are facing the cabinet front.

4. Using two phillips-head screws (F3) and two flange nuts (F5) per side, fasten the shelves (P5m) to the cabinet sides (P1). Completely tighten the nuts.

Install Doors

IMPORTANT

• The door with the lock assembly (P7) should be installed on the right-hand side of the cabinet.
• The door hinges are designed with keyhole slots at the top and bottom so the door will hang on the cabinet while you are fastening the screws.

1. Start phillips-head screws (F3) in both the top and bottom holes on each side of the cabinet.
2. Hang the right-hand side door (P7) from the top and bottom screws, and hand tighten.
3. Insert the middle four phillips-head screws (F3) through the door hinge into the cabinet and hand tighten.
4. Repeat steps 2 and 3 to attach the left-hand door (P6).
5. Align the doors and completely tighten the screws.

Complete the Assembly

1. Make sure there is a bolt or screw in each hole of the cabinet frame.
   NOTE: The back panels, top and bottom, may have additional holes that are not used.

2. Move the cabinet to its final location.

3. Place a level on an inside shelf, and if necessary, level the cabinet by adjusting the height of the leveling feet. Turn to the left to raise or to the right to lower the leveling foot.

4. If the doors are not aligned, loosen all the screws attaching the door hinge to the cabinet. Adjust door to the desired height, and fully tighten the screws.

WEIGHT CAPACITY

ACCESSORIES
To order accessories, call 1-866-342-4089 and ask for the accessory part number listed below or contact your authorized Gladiator® Garageworks dealer. In Canada, call 1-800-807-6777. Mounting Bracket Kit – Allows the cabinet to be mounted on
Gladiator® Garageworks GearWall® panels or GearTrack® channels.
Order Part # GABK362PSS

WARRANTY

For warranty information
In the U.S.A. call 1-866-342-4089 or visit our website at www.gladiatorgarageworks.com
In Canada call 1-800-807-6777 or visit our website at www.gladiatorgarageworks.ca

W11650604B

®/™ ©2024 Gladiator. All rights reserved. Used under license in Canada.
04/24

References

• Gladiator Canada | Gladiator
• Garage Storage System Solutions & Garage Organization | Gladiator

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