BRINKMANN 810-1420-0 Heavy Duty Gas Grill Owner’s Manual
- July 8, 2024
- Brinkmann
Table of Contents
- BRINKMANN 810-1420-0 Heavy Duty Gas Grill
- Product Specifications
- Product Usage Instructions
- FAQs
- GENERAL WARNINGS
- CYLINDER SPECIFICATIONS
- LEAK TESTING
- LIGHTING INSTRUCTIONS
- OPERATING THE GRILL
- GRILL COOKING TIP
- CLEANING AND MAINTENANCE
- PROPER BURNER OPERATION
- TROUBLE SHOOTING
- FREQUENTLY ASKED QUESTIONS
- 8 Self-Tapping Screws (Black)
- ASSEMBLY INSTRUCTIONS
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
BRINKMANN 810-1420-0 Heavy Duty Gas Grill
Product Specifications
- Model: Brinkmann 810-1420-0
- Type: Heavy Duty Gas Grill
- Manual Language: English/Spanish
Product Usage Instructions
Important Safety Warnings
Attention: To ensure safe assembly and use of your grill, carefully follow all warnings and instructions in the manual.
If You Smell Gas:
- Shut off gas to the appliance immediately.
- Extinguish any open flame.
- Open the lid of the grill.
- If the gas odor persists, move away from the appliance and contact your gas supplier or fire department promptly.
Storage and Handling:
Warning:
- Avoid storing or using flammable liquids near the grill.
- An LP cylinder not in use should not be stored near the appliance.
- Never store a spare LP gas cylinder under or near the grill.
- Do not fill the cylinder beyond 80% capacity to prevent fire hazards.
General Warnings
Caution: Be cautious when testing for gas leaks, especially if you have conditions like strong odors, colds, or sinus congestion that may affect your ability to detect propane.
Operational Guidelines:
Caution: Always operate your gas grill with care and common sense. Failure to follow safety guidelines may lead to severe injuries or property damage.
FAQs
- Q: Can this grill be connected to a natural gas supply line?
- A: No, this grill was not designed for connection to a natural gas supply line. Please consult your local LP gas dealer or natural gas company for more information on local codes and regulations.
- Q: Where can I find covers, accessories, and other products for this grill?
- A: You can visit us online at www.brinkmann.net for a variety of covers, accessories, and other products compatible with your Brinkmann 810-1420-0 grill.
This Owner’s Manual is provided and hosted by Appliance Factory Parts.
Brinkmann 810-1420-0 Owner’s Manual
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1420
Heavy Duty Gas Grill Parrilla de Gas para Uso Pesado
OWNER’S MANUAL / MANUAL DEL PROPIETARIO
ASSEMBLY AND OPERATING INSTRUCTIONS INSTRUCCIONES DE ARMADO Y OPERACIÓN SAVE
THIS MANUAL FOR FUTURE REFERENCE GUARDE ESTE MANUAL PARA REFERENCIA FUTURA
NOTICE TO INSTALLER:
LEAVE THESE INSTRUCTIONS WITH THE GRILL OWNER FOR FUTURE REFERENCE.
AVISO PARA EL INSTALADOR:
ENTREGUE ESTAS INSTRUCCIONES AL PROPIETARIO DE LA PARRILLA PARA
REFERENCIA FUTURA.
WARNING/ADVERTENCIA
HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS ARE IGNORED.
READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL
INJURY, INCLUDING DEATH OR PROPERTY DAMAGE.
SE PUEDE PRODUCIR UNA EXPLOSIÓN PELIGROSA SI SE HACE CASO OMISO A ESTAS
ADVERTENCIAS E INSTRUCCIONES. LEA Y SIGA TODAS LAS ADVERTENCIAS
E INSTRUCCIONES EN ESTE MANUAL PARA EVITAR LESIONES PERSONALES, INCLUSO LA
MUERTE, O LOS DAÑOS MATERIALES.
IMPORTANT SAFETY
WARNINGS
WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE
OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR
ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL.
WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION
WHICH FOLLOWS!
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND
OPERATING YOUR GRILL.
IF YOU SMELL GAS:
1. Shut off gas to the appliance.
DANGER
2. Extinguish any open flame.
3. Open Lid.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.
WARNING
1. DO NOT store or use gasoline or other flammable liquids or vapors in the
vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity
of this or any other appliance.
DANGER
a) DO NOT store a spare LP gas cylinder under or near this appliance. b) Never
fill the cylinder beyond 80% full. c) If the information in (a) and (b) are
not followed exactly, a fire causing death or
serious injury may occur.
DANGER: Indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury. WARNING: Be alert to the possibility
of serious bodily injury if the instructions are not followed. Be sure to read
and
carefully follow all of the messages. CAUTION: Indicates a potentially
hazardous situation which, if not avoided, may result in minor or moderate
injury.
FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT:
www.brinkmann.net
2
GENERAL WARNINGS
WARNING
· Never use natural gas in a unit designed for liquid propane gas.
· Never use charcoal or wood briquets in a gas grill. Flavoring chips must be
contained in a metal smoking box to contain ash and prevent fires.
· Leak test all connections before first use, even if grill was purchased
fully assembled and after each tank refill.
· Never check for leaks using a match or open flame.
CAUTION: Strong odors, colds, sinus congestion, etc. may prevent the detection
of
propane. Use caution and common sense when testing for leaks.
· Always keep your gas grill free and clear of gasoline, lighter fluid, paint
thinner, or other flammable vapors and liquids or combustible materials.
· Always check the grill prior to each use as indicated in the “Pre-Start
Check List” section of this manual.
· DO NOT obstruct the flow of combustion or ventilation air.
· Never place more than 15 pounds on the side burner. DO NOT lean on the side
burner shelf. DO NOT lift grill using side tables.
· Keep children and pets away from hot grill. DO NOT allow children to use or
play near this grill.
· DO NOT leave the grill unattended while in use.
· DO NOT allow the gas hose to come in contact with hot surfaces.
· DO NOT allow grease from drain hole to fall on hose or valve regulator
assembly.
· Keep any electrical supply cords away from water or heated surfaces.
· Keep a fire extinguisher on hand acceptable for use with gas products. Refer
to your local authority to determine proper size and type.
· For household use only. DO NOT use this grill for anything other than its
intended purpose.
· DO NOT use while under the influence of drugs or alcohol.
· Grill is hot when in use. To avoid burns:
· DO NOT attempt to move the grill. · Block the wheels so the unit does not
accidentally move. · Wear protective gloves or oven mitts. · DO NOT touch any
hot grill surfaces. · DO NOT wear loose clothing or allow hair to come in
contact with grill.
USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL. FAILURE TO ADHERE
TO THE SAFETY WARNINGS AND GUIDELINES IN THIS MANUAL COULD RESULT IN SEVERE
BODILY INJURY OR PROPERTY DAMAGE.
SAVE THIS MANUAL FOR FUTURE REFERENCE. 3
WARNING
· FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as
a garage, shed or breezeway.
· Use your grill OUTDOORS in a well ventilated space away from dwellings or
other buildings to prevent dangers associated with gas accumulation and toxic
vapors. Although minimum clearance is 36 inches (91 cm), we strongly recommend
that you do not operate this appliance within 10 ft. (3.0 m) of any structure,
combustible material or extra LP gas cylinders not attached to the appliance.
Not adhering to these clearances will prevent proper ventilation and may
increase the risk of a fire and/or property damage, which could also result in
personal injury.
· Maintain a minimum clearance of 36 inches (91 cm) between all sides of
grill, deck railings, walls or other combustible material. DO NOT use grill
under overhead unprotected combustible construction.
· DO NOT use or install this grill in or on a recreational vehicle and/or
boat.
INSTALLATION INFORMATION:
The installation of this appliance must be in accordance with: All applicable
local codes, or in the absence of local codes, either: · National Fuel Gas
Code ANSI Z223.1 NFPA 54 · Natural Gas and Propane Installation Code: CAN/CGA
B149.1 · Natural Gas Installation Code: CAN/CGA B149.1 (Canada) · Propane
Installation Code: CAN/CGA B149.2 (Canada)
To check your local codes, see your local LP gas dealer or natural gas
company. This grill was not intended to be connected to a natural gas supply
line. If an external electrical source is utilized, it must be electrically
grounded in accordance with local codes, or in the absence of local codes,
with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical
Code, CSA 22.1.
WARNING
LP GAS CYLINDER (NOT SUPPLIED WITH THIS GRILL)
The LP cylinder is available for purchase at the same location the grill was
purchased. The LP (Liquid Propane) gas cylinder specifically designed to be
used with this grill must have a 20 lb. (9.1 kg) capacity incorporating a Type
1 cylinder valve and an over-filling protection device (OPD).
· This grill is designed to fit Worthington, Manchester or SMPC brand 20 lb.
(9.1 kg) cylinders. Other brand DOT cylinders may fit this grill if the
cylinder has similar dimensions of the top and bottom rings.
· DO NOT connect this grill to an existing #510 POL cylinder valve with Left
Hand threads. The Type 1 valve can be identified with the large external
threads on the valve outlet.
· DO NOT connect to a propane cylinder exceeding this capacity.
· DO NOT connect to a cylinder that uses any other type of valve connection
device.
4
CYLINDER SPECIFICATIONS
When purchasing or exchanging a cylinder for your gas grill, it must be
constructed and marked in accordance with the specifications for LP gas
cylinders of the U.S. Department of Transportation (DOT) or the National
Standard of Canada, CAN/CSA-B339 Cylinders, Spheres and Tubes for
Transportation of Dangerous Goods; and Commission, as applicable; and provided
with a listed over-filling prevention device (OPD), and provided with a
cylinder connection device compatible with the connection for outdoor cooking
appliances.
The cylinder must also be equipped with: · A shut-off valve terminating in a
Type 1 gas cylinder valve outlet. · A Type 1 valve that prevents gas flow
until a positive seal is obtained. · An arrangement for vapor withdrawal. · A
collar to protect the cylinder shut-off valve. · A safety relief device having
direct communication with the vapor space of the cylinder. · A listed over-
filling prevention device (OPD).
WARNING
· Turn off the cylinder valve when your grill is not in use. · Handle the tank
with care. · Always secure the cylinder in an upright position. · Never
connect an unregulated LP gas cylinder to your grill. · DO NOT expose LP gas
cylinders to excessive heat or ignition sources. · DO NOT store a spare LP gas
cylinder under or near your grill. · Allow only qualified LP gas dealers to
fill or repair your LP gas cylinder. · DO NOT allow the cylinder to be filled
beyond 80% capacity. · Read and follow all warnings and instructions that are
on the cylinder and that accompany this
product.
DANGER
· Never store a spare LP gas cylinder under or near your grill. This could
cause excess pressure to be expelled through the vapor relief valve resulting
in fire, explosion, or severe personal injury including death.
Note: PROPANE GAS IS HEAVIER THAN AIR AND WILL COLLECT IN LOW AREAS. PROPER
VENTILATION IS EXTREMELY IMPORTANT.
· Keep the ventilation opening(s) of the LP gas cylinder enclosure free and
clear from obstructions and debris.
· DO NOT insert any foreign objects into the valve outlet. Damage to the back-
check could result. A damaged back-check can cause a leak, possibly resulting
in explosion, fire, severe bodily harm, or death.
5
WARNING
FILLING THE LP GAS CYLINDER:
· Allow only qualified LP gas dealers to properly fill or repair your LP gas
cylinder.
· New tanks should be purged prior to filling; inform LP gas dealer if you are
using a new tank.
· DO NOT allow the cylinder to be filled beyond 80% capacity. Over-filled
tanks can create a dangerous condition. Over-filled tanks can build-up
pressure and cause the relief valve to expel propane gas vapors. The vapor is
combustible and if it comes in contact with a spark source or flame an
explosion causing severe burns, bodily harm, or death could occur.
· Always use a protective cylinder cap when grill is not connected to
cylinder.
· If you exchange a cylinder with a qualified exchange program, be sure the
cylinder has a Type 1 valve and an over-filling prevention device (OPD).
INSTALLING THE LP GAS CYLINDER ONTO THE GRILL:
1. Check that the cylinder valve is closed by turning the knob clockwise.
2. Place the cylinder into the tank holder in the bottom of cart base.
3. Orient the cylinder such that the valve opening faces the side burner, and
so that the hose is not kinked or damaged.
4. Attach or detach regulator to the LP gas cylinder only when cylinder is at
rest in tank holder.
HOSE AND REGULATOR:
Your grill is equipped with a Type 1 connection device with the following
features:
1. The system will not allow gas flow from the cylinder until a positive
connection to the valve has been made.
Note: The cylinder valve must be turned off before any connection is made or
removed.
2. A thermal device that will shut off the gas flow if the device is subject
to temperatures above 240°F to 300°F (115°C to 150°C). If this should happen,
remove the entire regulator assembly and dispose of properly. A replacement
regulator assembly can be purchased by contacting customer service at
800-527-0717. The cause of the
excessive heat should be determined and corrected before using your grill
again.
3. A regulator flow limiting device, when activated, restricts the flow of
gas to 10 cubic feet per hour. If the flow limiting device is activated,
perform Regulator Resetting Procedure.
REGULATOR RESETTING PROCEDURE
1. Turn burner control knobs to “OFF”, turn off the cylinder valve and
disconnect regulator from LP gas tank. Wait approximately two minutes.
2. Reattach regulator and slowly turn cylinder valve back on. The flow
limiting device will now be reset.
6
WARNING
· Never use your grill without leak testing all gas connections and hoses. See
the section on “Leak Testing” in this manual for proper procedures.
WARNING
The pressure regulator and hose assembly supplied with your gas grill must be
used.
· DO NOT attempt to connect it to any other fuel supply source such as a
natural gas line.
· DO NOT use any other pressure regulator/hose assembly other than the one
supplied with your grill. Replacement pressure regulator/hose assembly must be
part No 155-1420-0, which can be obtained by contacting customer service at
800-527-0717.
· DO NOT attempt to adjust or repair the regulator. The regulator is designed
to operate at a maximum output pressure of 11 inches of water column (2.74
kPa).
During assembly and/or replacement of the gas cylinder, keep the gas supply
hose free of kinks and/or damage.
Visually inspect the hose assembly prior to each use for evidence of damage,
excess wear, or deterioration. If found, replace the assembly before using
your grill. Only the manufacturer’s supplied replacement should be used.
WARNING
CONNECTING HOSE AND REGULATOR TO AN LP GAS CYLINDER
· Ensure the tank valve is CLOSED prior to connecting the LP gas cylinder to
your grill. Turn the valve knob clockwise to properly close the valve. Read
and follow all instructions and warnings on the supply hose safety tags. Read
and follow all warnings in this manual concerning the safe use of LP gas
cylinders and the hose and regulator before connecting cylinder to grill. Read
and follow all warnings on the LP cylinder.
CONNECTING HOSE AND REGULATOR
1. Check that the cylinder valve is closed by turning the knob clockwise.
2. Check that the grill’s burner control knobs are in the “OFF” positions.
3. Remove the protective plastic cap from the cylinder valve and the
connection device.
4. Hold regulator and insert the nipple of connection device into the LP
cylinder valve outlet. Ensure that the device is centered properly.
5. Turn the large coupling nut clockwise by hand and tighten to a full stop.
Take care not to cross thread the coupling nut onto the cylinder valve. Do not
over-tighten the knob onto the valve. Do not use tools to tighten connection.
Note: If you are unable to make the connection, repeat Steps 4 and 5.
6. Check that the hose does not contain kinks, does not contact sharp edges,
and does not contact surfaces that may become hot during use.
7. Leak check all fittings before lighting your grill. See section on “Leak
Testing” in this manual.
7
LEAK TESTING
To prevent fire or explosion hazard:
DANGER
· DO NOT smoke or permit ignition sources in the area while conducting a leak test.
· Perform test OUTDOORS only in a well ventilated area.
· Never perform a leak test with a match or open flame.
· Never perform a leak test while the grill is in use or while grill is still hot.
WARNING
WHEN TO PERFORM A LEAK TEST:
· After assembling your grill and before lighting for the first time, even if
purchased fully assembled.
· Every time the LP gas cylinder is refilled or if any of the gas components
are replaced.
· Any time your grill has been moved.
· At least once per year or if your grill has not been used for more than 60
days.
CHECKING FOR LEAKS:
1. Create a mixture of 50% water and 50% liquid dishwashing soap. 2. Open the
lid. 3. Ensure all control knobs are set to the “OFF” position. 4. Turn on the
fuel supply at the cylinder valve. Turn the
cylinder valve knob one turn counter-clockwise. 5. Apply the soap water
mixture to the following:
Watch For Bubbles
A Supply tank (cylinder) weld.
B Connection nut to tank valve.
C Back side of connection nut to brass nipple.
D Brass nipple connection into regulator.
E Regulator connections to gas supply hoses.
F Gas supply hose connection to side burner valve assembly.
G Side burner valve stem cap.
H Side burner connection to hose.
I Hose connection to gas manifold.
J The full length of gas supply hose.
K Tank valve to cylinder.
I
F
G H
E K
J
D C B A
8
6. Check each place listed (AK) for growing bubbles which indicates a leak.
7. Turn off gas supply at cylinder valve.
8. Turn on control knobs to release gas pressure in hose.
9. Turn control knobs to “OFF” position.
10. Tighten any leaking connections.
11. Repeat soapy water test until no leaks are detected.
12. Turn off gas supply at cylinder valve until you are ready to use your grill.
13. Wash off soapy residue with cold water and towel dry.
14. Wait 5 minutes to allow all gas to evacuate the area before lighting grill.
CAUTION: DO NOT use the grill if leaks cannot be stopped. Contact a qualified gas appliance repair service.
Note:
The leak test must be performed in an area that has adequate lighting in order
to see if bubbles are developing.
WARNING
PRE-START CHECK LIST:
Property damage, bodily harm, severe burns, and death could result from
failure to follow these safety steps. These steps should be performed after
the grill has been assembled and prior to each use. DO NOT operate this grill
until you have read and understand ALL of the warnings and instructions in
this manual.
· Ensure that the grill is properly assembled.
· Inspect the gas supply hose for burns, chaffing, kinks, and proper routing
before each use. If it is evident there is excessive abrasion or wear, or the
hose is cut, it must be replaced prior the grill being used. Replace with hose
and regulator, Model No. 155-1420-0, which can be obtained by contacting
customer service at 800-527-0717.
· Leak check all gas connections and hose. See section on “Leak Testing”.
· Ensure that all electrical supply cords are properly grounded. Keep any
electrical supply cord and the fuel supply hose away from any heated surfaces.
Hose should be at least 3 inches from hot surfaces.
· Position your grill on level ground in a well ventilated location, a safe
distance from combustible materials, buildings and overhangs.
· Properly place the empty grease tray under the grease drain hole in the
bottom of the grill to catch grease during use.
· DO NOT obstruct the flow of combustion and ventilation air.
9
WARNING
Read, understand and follow all warnings and instructions contained in this
manual. DO NOT skip any of the warnings and instructions contained in the
preceding sections of this manual.
WARNING
LIGHTING INSTRUCTIONS
Follow the instructions exactly.
1. OPEN THE GRILL LID before attempting to light a burner so that fumes do
not accumulate inside the grill. An explosion could occur if grill lid is
down.
2. Check that all burner control knobs and the cylinder valve are turned to
the “OFF” position. 3. Turn on the fuel supply by rotating the cylinder valve
knob counter-clockwise to full open. 4. DO NOT stand with head, body, or arms
over the grill when lighting.
Note:
If burner does not light or flame is too low, you may have spider or other insect blockage in burner, or the flow limiting device has been activated. See “Burner Assembly/Maintenance” under Proper Care and Maintenance, or “Regulator Resetting Procedure” under Connecting LP Cylinder and Hose/Regulator to Grill.
LIGHTING THE MAIN BURNERS:
1. Open lid before lighting burner.
2. Make sure all control knobs are in the “OFF” position.
3. Push and hold down the IGNITION BURNER control knob and turn SLOWLY (2 to 3 seconds) to “IGNITE”. You should hear the igniter click.
Note: Step 3 may need to be repeated 2-3 times to light grill.
4. If ignition does NOT occur in 5 seconds, turn control knob to “OFF”, wait 5 minutes to allow gas to dissipate and repeat lighting procedure.
5. To light other burners, push and turn control knobs to “HIGH”. Follow Step 4.
6. If burner does not ignite using the igniter, wait 5 minutes, see “Match Lighting the Main Burners” section.
7. To turn off, turn each control knob clockwise until it locks in the “OFF” position. This does not turn off the gas flow from the cylinder.
MATCH LIGHTING THE MAIN BURNERS:
1. Open lid before lighting. 2. Turn the burner control knobs to “OFF”.
Matchlighter
3. Place a paper match in the end of the matchlighter. Strike the match and place through lighting hole in the left hand side of the grill to approximately 1/2″ (1 to 2 cm) from the burner.
4. Turn on the FAR LEFT burner control knob to the “HIGH” position. The burner should light within 5 seconds.
5. If the burner does not light, turn the control knob to “OFF” and wait 5 minutes for gas to evacuate the grill. Repeat Steps 1 through 5 until the burner ignites.
Lighting Hole
6. Once lit, light adjacent burners in sequence by pressing in and rotating the control knob to the “HIGH” position.
7. If the burner does not light within the first few attempts of match
lighting, there is a problem with the gas supply. Turn off the gas at the
burner and cylinder. DO NOT attempt to operate the grill until the problem is
found and corrected. See “Trouble Shooting” section of this manual.
10
Note: If burner does not light or flame is too low, you may have spider or
other insect blockage in burner, or the flow limiting device has been
activated. See “Burner Assembly/Maintenance” under Proper Care and
Maintenance, or “Regulator Resetting Procedure” under Connecting LP Cylinder
and Hose/Regulator to Grill.
LIGHTING THE SIDE BURNER:
1. Open lid before lighting side burner.
2. Make sure control knob is in the “OFF” position.
3. Push and hold down the side burner control knob and turn SLOWLY (2 to 3
seconds) to “IGNITE”. You should hear the igniter click.
Note: Step 3 may need to be repeated 2-3 times to light grill.
4. If ignition does NOT occur in 5 seconds, turn control knob to “OFF,” wait
5 minutes to allow gas to dissipate and repeat lighting procedure.
5. To turn off, turn control knob clockwise until it locks in “OFF” position.
MATCH LIGHTING THE SIDE BURNER:
1. Open the lid to the side burner before lighting.
2. Turn the burner control knob to “OFF”.
3. Strike and carefully place a match approximately 1/2″ (1 to 2 cm) from the
burner.
4. Turn the side burner control knob to the “HIGH” position. The burner
should light within 5 seconds.
5. If the burner does not light, turn the control knob to “OFF” and wait 5
minutes for gas to dissipate and repeat lighting procedure.
6. If the burner does not light within the first few attempts of match
lighting, there is a problem with the gas supply. Turn off the gas at the
burner and cylinder. DO NOT attempt to operate the grill until the problem is
found and corrected. See “Trouble Shooting” section of this manual.
Note:
Observe flame height when lit: Flame should be a Blue/Yellow color between 1″2″ when burner is on “HIGH”.
TURNING OFF THE GRILL:
1. Turn off the cylinder valve.
2. Turn all burner control knobs to the “OFF” position.
Note: Turn off LP cylinder first to prevent gas from being left in the system
under pressure.
CAUTION:
· The cylinder valve should always be in the off, or closed, position when the
grill is not in use.
To turn off the cylinder valve, turn knob clockwise until it stops.
11
WARNING
OPERATING THE GRILL
Never use charcoal or wood briquets in a gas grill. Flavoring chips must be
contained in a metal smoking box to contain ash and prevent fires. Read and
follow all warnings and instructions contained in the preceding sections of
this manual.
BREAKING IN YOUR GRILL:
· In manufacturing and preserving the components of your grill, oil residue
may be present on the burner and cooking surfaces of your grill.
· Before cooking on your grill for the first time you should preheat it for 15
minutes on “HIGH” to burn off these residual oils.
PREHEATING THE GRILL:
· Prior to use, it is recommended that you preheat your grill. This ensures
that the grilling surfaces are at the desired temperatures to sear the food
sugars when cooking. After lighting your grill, set the main burner control
knobs to the “HIGH” position for 10 to 15 minutes. Close the cover during the
preheat period.
CONTROLLING FLARE-UPS:
· Flare-ups are a part of cooking meats on a gas grill. This adds to the
unique flavor of cooking on a gas grill. Excessive flare-ups can over-cook
your food and cause a dangerous situation for you and your grill. Excessive
flare-ups result from the build-up of grease in the bottom of your grill. If
this should occur, DO NOT pour water onto the flames. This can cause the
grease to splatter and could result in serious burns or bodily harm. If grease
fire occurs close the lid and turn off the main burners until the grease burns
out. Use caution when opening the lid as sudden flare-ups may occur.
WARNING
· DO NOT leave your grill unattended while in use.
· DO NOT move grill when in use. Lock wheels in place to stabilize grill.
· DO NOT use water to extinguish flare-ups.
· Have fire extinguisher readily accessible suitable for use with gas
appliances.
TO MINIMIZE FLARE-UPS:
· Trim excess fat from meats prior to cooking.
· Cook meats with high fat contents (chicken or pork) on Low settings or indirectly.
· Ensure that your grill is on level ground and the grease is allowed to evacuate the grill through the drain hole in the bottom and into grease cup.
INDIRECT COOKING:
· Indirect cooking is the process of cooking your food without the heat source being directly under
your food. You can sear meats over a high flame on one side of the grill while slow cooking a roast
on the other (unlit) side of the grill.
12
ROTISSERIE COOKING:
· Your grill was pre-drilled from factory to include mounting holes for a
rotisserie (sold separately). Do not use a rotisserie not specifically
manufactured for this grill.
· Read and follow all instructions provided with the rotisserie. Save
instructions for future reference.
· Do not use the side burner when using a rotisserie.
WARNING
· When using an AC current rotisserie, it must be electrically grounded in
accordance with local codes, or in the absence of local codes: · In the US:
The National Electrical Code ANSI-NFPA No. 70 Latest Edition · In Canada:
the Canadian Electrical Code CSA C22.1
· The Rotisserie is equipped with a three pronged plug for your protection
against electrical shock. This plug should be plugged directly into a properly
grounded 3 prong receptacle. Never cut or remove the grounding plug. Any
extension cord must also have a 3 prong receptacle.
· All electrical supply cords should be kept away from water and any hot
surfaces of the grill.
USING OTHER FEATURES OF THE GRILL:
THE SIDE BURNER:
· The side burner can be used to prepare side dishes such as beans, potatoes,
corn, or to warm sauces.
· The burner valve can be adjusted from high to low depending upon your
cooking demands.
WARNING
· Read instructions on lighting your grill to light the side burner.
· Never close the side burner cover when the burner is lit.
· Use a 10″ diameter pot or smaller that does NOT have an extended handle when
cooking on the side burner. Center pot over burner.
· Never place more than 15 pounds on the side burner. The side burner is not
constructed to hold weight exceeding 15 pounds.
· Use caution to avoid bumping grill, side burner or pot to prevent pot from
spilling contents possibly leading to severe burns.
· DO NOT use side burner to deep fry food in oil to avoid dangers associated
with oil igniting creating a very dangerous situation.
13
GRILL COOKING TIP
CLEANLINESS
· Always wash hands thoroughly with soap and hot water prior to handling food
and after handling raw meat, uncooked poultry or seafood.
· When using a platter to carry raw meat, uncooked poultry or seafood to the
grill, make sure to wash the platter thoroughly with soap and hot water before
placing cooked foods back on the platter or use different platters for raw and
cooked foods.
· Never use the same utensils when handling raw meat, uncooked poultry or
seafood unless you wash the utensils thoroughly with soap and hot water.
· Never re-use marinade from raw meat or uncooked poultry on foods that have
been cooked and are ready to be served.
GRILLING TO PROPER TEMPERATURE
· Use a meat thermometer to be sure food has reached a safe internal
temperature. You may order a Commercial-quality thermometer from Brinkmann.
For more information on this product and other Brinkmann accessories, please
refer to the accessory pages at the end of this manual.
· The US Department of Agriculture recommends the minimum temperature be
reached for the following food items:
Chops . . . . . . . . . . . . . . . . . . . . .145 degrees F (62.8° C)
Ground Meat . . . . . . . . . . . . . . .160 degrees F (71° C)
Pork . . . . . . . . . . . . . . . . . . . . . . .160 degrees F (71° C)
Poultry . . . . . . . . . . . . . . . . . . . . .180 degrees F (82° C)
Roasts . . . . . . . . . . . . . . . . . . . . .145 degrees F (62.8° C)
Seafood . . . . . . . . . . . . . . . . . . . .140 degrees F (60° C)
Vegetables . . . . . . . . . . . . . . . . .145 degrees F (62.8° C)
HELPFUL HINTS
· If you pre-cook meat or poultry, do so immediately before grilling.
· Never defrost meat at room temperature or on a countertop.
· Refrigerate leftovers within 2 hours of taking food off the grill.
· For additional information, please phone the USDA’s toll free Meat & Poultry
Hotline at 800-535-4555.
PROPER CARE & MAINTENANCE
· To protect your grill from excessive rust, the unit must be kept clean and
covered at all times when not in use. A grill cover may be ordered directly
from Brinkmann by calling 800-468-5252
or 800-527-0717.
· Wash cooking grills and heat distribution plates with hot, soapy water,
rinse well and dry. Lightly coat cooking grill with vegetable oil or vegetable
oil spray.
· Clean inside and outside of grill by wiping off with a damp cloth. Apply a
light coat of vegetable oil or vegetable oil spray to the interior surface to
prevent rusting.
· If rust appears on the exterior surface of your grill, clean and buff the
affected area with steel wool or fine grit emery cloth. Touch-up with a good
quality high-temperature resistant paint.
· The stainless steel exterior surface of your grill, can be cleaned with
stainless steel cleaner. · Never apply paint to the interior surface. Rust
spots on the interior surface can be buffed, cleaned, then
lightly coated with vegetable oil or vegetable oil spray to minimize rusting.
14
CLEANING AND MAINTENANCE
· Keep the appliance free and clear of combustible materials, gasoline and
other flammable vapors and liquids.
· Keep the ventilation openings of the cylinder enclosure free and clear of
debris.
· Visually check burner flames for proper operation (see pictorial in “Burner
Assembly/Maintenance” under Proper Care and Maintenance). Spiders or other
insects can nest in the burner causing gas blockage.
· For safe grilling and peak performance of your grill, perform these checks
at least twice per year or after extended periods of storage.
· Be sure to tighten up all hardware (nuts, bolts, screws, etc.) at least
twice per year.
CAUTION: Some parts may contain sharp edges. Wear protective gloves if
necessary.
· Remove the cooking grills, heat distribution plates, and burners from inside
your grill. Use a brush with hot water and detergent to remove excess residue.
NEVER use a commercial oven cleaner. Rinse completely with water. Towel dry
and replace all components as described in the assembly instructions.
BURNER ASSEMBLY/MAINTENANCE
· Although your burners are constructed of stainless steel, they may corrode as a result of the extreme heat and acids from cooking foods. Regularly inspect the burners for cracks, abnormal holes, and other signs of corrosion damage. If found, replace the burner.
· DO NOT obstruct the flow of combustion and ventilation air. Burner tubes can become blocked by spiders and other insects building their nests. Blocked burner tubes can prevent gas flow to the burners and could result in a burner tube fire or fire beneath the grill. To clean the Burner Assembly follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting the grill.
1. Turn gas off at control knobs and LP cylinder tank valve.
2. Remove cooking grills and heat distribution plates.
3. Remove bolt from each burner “foot” using a screwdriver.
4. Carefully lift each crossover channel up and away from burners. 5. Carefully lift each burner up and away from valve openings.
Debris
6. Use a narrow bottle brush or a stiff wire bent into a small hook to run through each burner tube and flame port several times.
M5 Bolts
Note: Wear eye protection when performing procedure 7.
7. Use compressed air to blow into burner tube and out the flame ports. Check
each port to make sure air comes out each hole.
Crossover Channel
8. Wire brush entire outer surface of burner to remove food residue and dirt.
M5 Nut
9. Check burner for damage, if any large cracks or holes are found replace
burner.
IMPORTANT: Burner opening must slide over valve nozzle.
Valve Nozzle
10. Carefully align crossover channels between burners and orient burners
CORRECTLY by aligning screw hole in burner to the left as shown. The burner
should be equal distant between the crossover channels.
11. Replace M5 bolts and M5 nuts to each burner and crossover channel.
Burner Opening
15
BURNER ASSEMBLY/MAINTENANCE CONTINUED
Note: Follow the “Gas Leak Testing” section of this manual. Relight burners to
verify proper operation.
12. Replace heat distribution plates and cooking grills.
COOKING GRILLS
PROPER BURNER OPERATION
· Clean with mild soap detergent and water. A brass bristled brush or a nylon
cleaning pad can be used to remove residue from the stainless steel surfaces.
Do not use steel wire bristles to clean the cooking grills. Steel can cause
the finish to chip or crack. DO NOT use a commercial oven cleaner.
HEAT DISTRIBUTION PLATES
· Periodically, it may be necessary to inspect and clean the heat distribution
plate to prevent excess grease build-up. When the grill is cold, remove the
cooking grills. Inspect the heat distribution plates and replace if broken or
damaged. Do not allow heat distribution plates to become damaged to the extent
that they may fall through onto the burners. Replace the heat distribution
plates and cooking grills and light the burners. Operate the grill on “HIGH”
for 10 minutes to remove the excess grease.
WARNING
TRANSPORTING AND STORAGE:
· Never move a grill when it is hot or when objects are on the cooking
surfaces.
· Make sure that cylinder valve is shut off. After moving the grill check that
all gas connections are free of leaks. Refer to instructions for Leak Testing.
· DO NOT store a spare LP gas cylinder (filled or empty) under or near the
grill.
· Never store flammable liquids or spray canisters under or near the grill.
· DO NOT extinguish grease fires using water.
· If the outdoor cooking gas appliance is not in use, the gas must be turned
off at the supply cylinder.
· Storage of an outdoor cooking gas appliance indoors is permissible only if
the cylinder is disconnected and removed from the outdoor cooking gas
appliance.
· Cylinders must be stored outdoors out of reach of children and must not be
stored in a building, garage or any other enclosed area.
· When removing the grill from storage, spider webs or other debris may be
blocking the burner. See “Burner Assembly/Maintenance” under Proper Care and
Maintenance.
16
BEFORE STORING YOUR GRILL:
· Ensure that the cylinder valve is fully closed. · Clean all surfaces. ·
Lightly coat the burners with cooking oil to prevent excess rusting. · If
storing the grill indoors, disconnect the LP tank and leave the LP tank
OUTDOORS. · Place a protective cap cover on the LP tank and store the tank
outdoors in a well ventilated area out
of direct sunlight. · Clean burner prior to use after storing, at the
beginning of grilling season or after a period of one
month not being used. Spiders and insects like to build nests in burner tubes
(especially during colder months). These nests can cause fires in burner tubes
or under grill. · If storing the grill outdoors, cover the grill with a grill
cover for protection from the weather.
TROUBLE SHOOTING
Problem: · Burner will not light
· Fire at control knob · Yellow Flames at burner · Flame blows out on “LOW” ·
Burner does not get hot enough · Grill is Too Hot 17
Possible Causes:
1. Check LP cylinder fuel level. 2. Bad electrode spark.
Check to see if the grill will match light. Electrode or collector may need
adjustment. 3. Burner may not be properly seated. 4. Burner may be obstructed.
5. The cylinder valve may be closed. 6. Regulator is not properly seated on
cylinder valve.
1. Burner holes may be obstructed. See section on “Burner
Assembly/Maintenance” under Proper Care and Maintenance.
2. Burner is improperly seated on control valve. 3. Gas connections may be
loose.
Leak Check and tighten all connections.
1. Burner is obstructed. See section on “Burner Assembly/Maintenance” under
Proper Care and Maintenance.
1. Burner holes may be obstructed. See section on “Burner
Assembly/Maintenance” under Proper Care and Maintenance.
2. Grill is not sufficiently preheated. 3. Burner is improperly seated on
control valve.
1. Flow control device has been activated in regulator. See Regulator
Resetting Procedure under Connecting LP Cylinder and Hose/Regulator to Grill.
1. Excess grease build-up causing grease fires. 2. Damaged or faulty
regulator.
Replace with factory authorized parts. 3. Cook on a lower temperature setting.
FREQUENTLY ASKED QUESTIONS
Your grill’s serial number and model number, and the contact information for
Brinkmann Customer Service, are listed on a silver label found beneath the
control panel, on the back of the grill or on the side of the grill body,
under the side shelf.
These questions and answers are for your general knowledge, and may not be
applicable to your model grill.
Question: Why does my grill not light properly?
Answer: Always follow lighting instructions as listed on the control panel or
in this manual. Also check these causes:
· Check LP gas supply.
· Check to ensure all gas connections are secure.
· The igniter AA battery may need replacing.
· Ignition wires may be loose. Remove the battery, inspect the igniter
junction box found behind the control panel and connect any loose wires.
· Spark electrode tips may need repositioning. With the gas supply closed and
control knob set to the “OFF” position, press the igniter button and have
another person watch for the presence of a spark at the electrode tips. The
gap between the spark electrode tip and spark receiver should be about 3/16″.
If the electrode tip needs to be adjusted, bend it to the appropriate gap
distance.
· Check that the end of each burner venturi tube is properly located over its
gas valve orifice fitting.
· There may be an obstruction in the gas line. To correct this, remove LP gas
hose / regulator or natural gas fuel line from your grill. Open gas supply for
one second to test for obstruction. If no obstruction is present, reconnect
fuel line. If the fuel line is blocked, replace with a new hose / regulator
assembly.
· If an obstruction is suspected in the hose / regulator assembly, orifice or
gas valves call Brinkmann Customer Service at
800-527-0717.
Question: Why does my LP gas grill have a low flame or a flame with orange /
yellow color?
Answer: You need to purge air from the gas line or reset the regulator’s flow
limiting device. Opening the cylinder valve all the way or too quickly
triggers the regulator’s flow limiting device to shut down the gas flow, which
prevents excessive gas flow to your grill. Note: This procedure should be done
every time a new LP gas tank is connected to your grill:
RESETTING THE REGULATOR FLOW LIMITING DEVICE
· Turn control knob to the “OFF” position.
· Turn off the LP gas tank at the cylinder valve.
· Disconnect regulator from LP gas tank.
· Let tank stand for two minutes.
· Reconnect regulator to the LP gas tank.
· Open grill lid or side burner lid. Turn the cylinder valve on slowly until
1/4 or 1/2 open.
· Light the grill by following the instructions on your control panel or in
this owner’s manual.
Question: How and when do I clean the interior cooking components of my grill?
Answer: Use a fiber or brass cleaning brush to clean the interior of the
grill, cooking grills, heat distribution plates and grease containers. Never
use a wire brush or metal scraper on porcelain-finished parts, as they can
scratch or chip the porcelain finish and promote rusting.
18
FREQUENTLY ASKED QUESTIONS
Cleaning Stainless Steel Cooking Grills: Wash grills with a mild detergent and
rinse with hot water before initial use and as needed. DO NOT use a commercial
oven cleaner. For stubborn food residue, use a degreaser and fiber or brass
cleaning brush.
Cleaning Porcelain-Finished Cast-Iron Cooking Grills: Wash grills with a mild
detergent and rinse with hot water before initial use and as needed. For
stubborn food residue, use a degreaser and fiber or brass cleaning brush. Dry
immediately using a soft cloth or paper towels.
Cleaning Heat Distribution Plate: Heat distribution plates should be cleaned
whenever food or grease drippings accumulate to reduce the chance of flare-
ups. Wash heat distribution plates with a mild detergent and rinse with hot
water. Use a degreaser and fiber or brass cleaning brush to remove stubborn
food residue. Do not use a wire brush or metal scraper on porcelain-finished
heat distribution plates, as they can scratch or chip the porcelain finish and
promote rusting.
Cleaning the Grease Tray and/or Grease Cup: The grease tray and/or grease cup
(some models) should be inspected before each grill use to reduce the chance
of fire. Remove grease (a plastic spatula works well) and wash all parts with
a mild soap or degreaser and warm water solution.
Question: What causes grill parts to rust and what effect does it have on the
grill materials?
Answer: Rusting is a natural oxidation process and may appear on cast-iron and
steel parts. Rust will not affect the short-term performance of your grill.
However, weathering and extreme heat can cause a stainless steel lid to turn a
bronze color. This is discoloration, not rust, and is not considered a
manufacturing defect.
Question: What causes my stainless steel grill lid to discolor and how do I
clean my grill lid?
Answer: Smoke, weathering and high heat can cause a stainless steel grill lid
to turn bronze in color. This is not to be confused with rust and is not a
product defect. Machine oils used in the manufacturing process of stainless
steel as well as cooking oils and a dirty grill lid can also encourage
discoloration if the lid is not cleaned prior to grill use. After your grill
is assembled, remove the protective PVC film from your grill lid and use a
stainless steel cleaner and soft cloth to remove residual adhesive and oils
from the inside and outside of your grill lid. Never use abrasive cleaners or
scrubbers. In addition to the initial cleaning, routine cleaning to remove
dirt, grease and oils will help discourage lid discoloration.
Question: Can I convert my grill from propane gas to natural gas?
Answer: Most gas grills are manufactured to exact specifications and are
certified for either propane gas or natural gas use only. However, some models
can be converted safely with conversion kits available for specific models.
Contact Brinkmann Customer Service at
800-527-0717 to see if your grill can
be converted.
Question: Why does the hose / regulator assembly supplied with my grill not
fit the older LP gas tank I’ve used for years?
Answer: U.S. Government regulates gas appliances and LP gas tanks. When
regulations were changed, the LP gas tank fittings were updated to ensure
compliance. If your LP gas tank does not fit the hose / regulator supplied
with your new grill, the tank is outdated and must be replaced. Note:
Effective April 1, 2002, all LP gas tanks sold must include an “OPD” overflow
protection device. This internal device prevents the LP gas tank from being
overfilled. Tanks without an OPD valve cannot be refilled.
Question: Sometimes I hear a humming sound coming from my gas regulator.
Should I be concerned?
Answer: The humming sound is gas flowing through the regulator. A low volume
of noise is normal and will not interfere with the operation of your grill. If
the humming noise is loud and excessive, you need to purge air from the gas
line or reset the regulator flow limiting device following the Regulator
Resetting Procedure under Connecting LP Cylinder and Hose/Regulator to Grill.
This procedure should be done every time a new LP gas tank is connected to
your grill. For help, refer to your owner’s manual or call Brinkmann Customer
Service at 800-527-0717.
19
PARTS BAG CONTENTS
Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process.
Your Parts Bag will include:
Qty. 16 M6 X 12 mm Bolts (Black) 2 Wheel Washers 12 M6 Star Washers (Black)
Qty.
1 Screwdriver 1 Hex Nut Wrench 3 Plastic Rivets 2 #8 Self-Tapping Screws
(Black)
Hex Nut Wrench
Wheel Washers
Plastic Rivets
8 Self-Tapping Screws (Black)
M6 X 12mm Bolts (Black)
M6 Star Washers (Black)
Screwdriver
20
ASSEMBLY INSTRUCTIONS
READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL.
WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT.
The following provided tools are required to assemble this ProSeriesTM 1420 Heavy Duty Gas Grill:
· Screwdriver · Hex Nut Wrench
PARTS LIST:
1 1 Left Side Table 2 1 Grill Body Assembly 3 1 Side Burner Grate 4 1 Right
Side Burner Table 5 1 Left Side Table Front 6 1 Right Side Burner Table Front
7 1 Warming Rack 8 1 Side Burner Knob 9 1 Side Burner Knob Bezel 10 4 Heat
Distribution Plates 11 1 Left Cart
12 3 Cooking Grills 13 1 Right Cart 14 1 Front Cart Panel 15 1 Wheel Axle 16 1 Grease Cup 17 1 Tank Holder 18 1 Tank Heat Shield/Rear Cart Brace 19 2 Wheels 20 2 Leg Caps 21 1 Tank Block Bar 22 1 Cart Base 23 2 Axle Caps
21
1 5
11
2
3
7 10
12 14
4 6
8
9
13
15
16
17
18
20
21
22
19 23
FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT:
www.brinkmann.net
(Proof of purchase will be required.) Inspect contents of the box to ensure
all parts are included and undamaged.
22
Choose a good, cleared assembly area and get a friend to help you put your
grill together. Lay cardboard down to protect grill finish and assembly area.
CAUTION: Some parts may contain sharp edges. Wear protective gloves if
necessary.
Step 1 Attach cart base to side cart legs. Insert four M6 X 12 mm bolts
(black) and M6 star washers (black) through cart base and into legs and
tighten securely.
Step 2 Attach front panel to legs using four M6 X 12 mm bolts (black) and M6
star washers (black).
Step 3 Attach tank block bar onto cart base and front panel using two M6 X 12
mm bolts (black).
Step 4 Attach the rear cart brace/tank heat shield to the rear legs of the
cart frame assembly using two #8 self-tapping screws (black). Place the tank
heat shield on top of front panel.
23
Leg Cap
Step 5 Attach tank holder onto cart base by using three plastic rivets.
Note: With the help of a friend, turn the cart assembly over. Try to minimize
the stress to the legs.
Step 6 Attach leg cap to left cart legs.
Axle Cap
Wheel
Washer Leg
Wheel Axle
Step 7 Insert wheel axle into one axle cap, then insert a wheel and wheel
washer onto the axle (with flat side of wheel facing out toward axle cap).
Slide axle assembly through holes in right side legs. Place second wheel
washer and wheel on axle (with flat side facing out toward axle cap) and push
second axle cap into place.
24
Note: With the help of a friend, turn the cart to its upright position. Try to
minimize the stress to the legs.
Note: When performing Step 8, lift grill body from front and rear panels to
avoid injury to hands and fingers.
Step 8 With the help of a friend, place grill body assembly on grill cart.
Grill body will rest between upper side sections of cart. Align bolt holes
located on the inside of the grill body assembly. Secure using four M6 X 12 mm
bolts (black) with M6 star washers (black).
25
Grill Body Assembly
Step 9 Insert the two bolts with preattached nuts on the left side table into
the key holes on the side table front panel. Tighten the nuts with wrench.
Step 10 Insert the two bolts with preattached nuts on the right side burner
assembly into the key holes on the side burner assembly table front panel.
Tighten the nuts with wrench.
26
Step 11
Attach side table to left side of grill body assembly. Place table over bolts
and slide toward back of grill, then tighten securely. Fasten side table front
panel to grill body with one M6 X 12 mm bolt (black). Tighten securely.
Step 12 Attach side burner assembly to right side of grill body assembly.
Place side burner assembly over bolts and slide toward back of grill, then
tighten securely. Fasten side burner front panel to grill body with one M6 X
12 mm bolt (black). Tighten securely.
Step 13 Loosen the two M4 bolts with washers from the bottom of the burner
assembly bracket. This will allow the burner to move freely while performing
Step 14.
27
Burner Venturi Assembly Bracket
Side Burner Valve
Valve Nozzle
Figure 1
Burner Venturi
Figure 2
Side Burner Control Knob Bezel
Step 14 Insert the side burner valve assembly through the hole in the side
burner front panel, seat the valve nozzle into the burner venturi. Hold in
place while you perform Step 15.
WARNING: Never use your grill without leak testing all gas connections and
hoses. See the section on “Leak Testing” in this manual for proper procedures.
Step 15 Insert the two screws that are already attached on the side burner
valve through the corresponding key holes on the side burner front panel and
bezel, from the back of the side burner front panel. Depending on the side
burner valve, you will be using either the outside key holes (Figure 1), or
the inside key holes (Figure 2). Pull the valve downward or upward to lock
into place. Then tighten the two screws.
Step 16 Place the side burner grate on the side burner. Install the side
burner control knob onto valve stem.
28
Step 17
Attach side burner igniter lead wire to the electrode as illustrated.
Side Burner Igniter Lead
Electrode
Step 18
Insert grease tray into tracks on backside of grill. Hang grease cup from
brackets on bottom of grill body.
Grease Cup
29
Warming Rack Cooking Grills
Heat Distribution Plates
Step 19 Place the heat distribution plates on lower level of grill body
assembly directly above burners.
Step 20 Place cooking grills on support ribs directly above heat distribution
plates.
Grooves
Step 21
Place warming rack in grooves so that it sits above the cooking grills.
30
ProSeriesTM 1420 (Assembled) 31
References
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