Autonics SFDL2 Series Safety Slim Type Door Lock Switch Instruction Manual

July 5, 2024
Autonics

Autonics SFDL2 Series Safety Slim Type Door Lock Switch

Product Information

Specifications :

  • Product Name : Safety Slim Type Door Lock Switch
  • Series: SFDL2
  • Model Number : TCD210223AE

Product Usage Instructions

Safety Considerations:

Failure to follow safety instructions may result in serious injury or death. Please read and adhere to all safety guidelines provided.

Installation :

  1. Ensure a fail-safe device is installed when using the unit with machinery that may cause serious injury or economic loss.
  2. The product must be installed, set, and combined with the machine control system by a qualified system manager.
  3. Before using the product, check its function while the machine is turned off after installation.
  4. Do not use the unit in places with flammable/explosive/corrosive gas, high humidity, direct sunlight, vibration, impact, moisture, or dust.
  5. Do not disassemble or modify the unit.

Operation:

  1. Do not connect, repair, inspect, or replace the unit while connected to a power source.
  2. Do not defeat, tamper, modify, or bypass the switch and enter the door.
  3. Be cautious about the installation of the operation key to avoid worker injuries.
  4. Install a separate safety device to fix the door closed to prevent unexpected opening.
  5. Regularly check the switch’s installed status, operating status, and signs of damage or modification.
  6. Be aware that the solenoid lock/mechanical release type switch is locked with power connected and unlocked without power.

FAQ

  • Q: Can I use this product without installing a fail-safe device?
    • A : It is strongly recommended to install a fail-safe device when using the unit with machinery that may cause serious injury or economic loss. Failure to do so may result in personal injury or loss.
  • Q: How often should I check the switch for damage or modification?
    • A : It is advised to check the installed status of the switch, operating status, and signs of damage or modification at least weekly and in specific situations as mentioned in the manual to ensure safety and proper function.

Thank you for choosing our Autonics product.
Read and understand the instruction manual and manual thoroughly before using the product.
For your safety, read and follow the below safety considerations before using.

For your safety, read and follow the considerations written in the instruction manual, other manuals, and the Autonics website.
Keep this instruction manual in a place where you can find it easily.
The specifications, dimensions, etc. are subject to change without notice for product improvement. Some models may be discontinued without notice.

Follow the Autonics website for the latest information.

Safety Considerations

Observe all ‘Safety Considerations’ for safe and proper operation to avoid hazards.
 symbol indicates caution due to special circumstances in which hazards may occur.

Warning Failure to follow instructions may result in serious injury or death.

  1. Fail-safe device must be installed when using the unit with machinery that may cause serious injury or substantial economic loss. (e.g. nuclear power control, medical equipment, ships, vehicles, railways, aircraft, combustion apparatus, safety equipment, crime/disaster prevention devices, etc.)

  2. Failure to follow this instruction may result in personal injury, economic loss or fire.

  3. System manager means followings;

  4. – a personnel who is fully aware of installation, setting, operation, and maintenance of the product

  5. – a personnel who well observes standard/regulation/statute on the product by type of machine the product is installed in and nation/region the product used in Machine user means a personnel who is appropriately trained about using machine by the system manager, so that machine user can operate the machine correctly.  System manager has duty to train the machine user about operation of the product.Machine user has to report directly to the system manager when unusual status has beenfound while system is operating. Failure to follow this instruction may result in personal injury, economic loss or fire.

  6. The product has to be installed, set, and combined with machine control system by the qualified system manager. Failure to follow this instruction may result in personal injury due to unintended operation and unstable detection.

  7. Before using the product, check that function of the product operates as intended while machine is turned off after installation.Failure to follow this instruction may result in personal injury due to unintended operation and unstable detection.

  8. Do not use the unit in the place where flammable/explosive/corrosive gas, high humidity, direct sunlight, radiant heat, vibration, impact, salinity, moisture, or steam, or dust may be present. Failure to follow this instruction may result in explosion or fire.

  9. Do not disassemble or modify the unit. Failure to follow this instruction may result in personal injury or fire due to loss of safety function.

  10. Do not connect, repair, inspect, or replace the unit while connected to a power source. Failure to follow this instruction may cause the external devices connected to the product may unexpectedly operate. Failure to follow this instruction may result in fire.

  11. Do not defeat, tamper, modify, or bypass the switch and enter the door. Failure to follow this instruction may result in personal injury.

  12. Be cautious about installing place of the operation key in order to protect worker from hitting the operation key when the door is opened. Failure to follow this instruction may result in personal injury.

  13. Do not use a head of other product. Failure to follow this instruction may result in personal injury or fire due to loss of safety function.

  14. Install separate safety device to fix door closed, or door can be opened because of vibration or weight of the door. Failure to follow this instruction may result in personal injury.

  15. Check the installed status of the switch, operating status of the switch, and signs of damage, modification, tampering of the switch at the following situation and on a weekly basis.

    • when operating the safety system at first
    • and when replacing component of the system
    • when the system has not been operated for a long time
      Failure to follow this instruction may result in personal injury due to malfunction of the product and safety function.
  16. Solenoid Lock/Mechanical Release type switch is locked with power connected and is unlocked without power. Be cautious that the switch can be unlocked before the complete stop of the machine when a blackout occurs. Failure to follow this instruction may result in personal injury.

  17. Check ‘Connections’ before wiring. And make sure that there are no safety problems. Failure to follow this instruction may result in personal injury or fire due to loss of safety function.

Caution Failure to follow instructions may result in injury or product damage.

  1. Use the unit within the rated specifications. Failure to follow this instruction may result in fire or product damage.

  2. Since the solenoid has a polarity, wire cables and supply voltage ensure correct polarity. Do not supply voltage above the rated voltage specification. Failure to follow this instruction may result in fire or solenoid damage.

  3. Be sure to install the cover after wiring work, and do not apply power with the cover open. Failure to follow this instruction may result in electric shock.

  4. Use a dry cloth to clean the unit, and do not use water or organic solvent. Failure to follow this instruction may result in fire.

  5. Keep the door switch away from debris and tighten the screw securely when replacing the head. Failure to follow this instruction may result in malfunction.

  6. Keep the product away from metal chips, dust, and wire residue which might flow into the unit. Failure to follow this instruction may result in fire, product damage or malfunction.

  7. Do not use metallic cable glands. Failure to follow this instruction may result in electric shock due to the damage on the service entrance.

  8. Do not use the switch as a guard door stopper. Install a separate mechanical stopper. Failure to follow this instruction may result in product damage.

  9. Carefully manage the spare operation key in order to prevent use of the key without permission. Failure to follow this instruction may result in loss of safety function due to the insertion of the spare operation key.

  10. Use only the Autonics operation key. Failure to follow this instruction may result in product damage.

  11. Install the operation key tightly within the range written in ‘Installation’ with welding, rivet, or special bolt in order not to be easily released from the switch.
    Failure to follow this instruction may result in product damage.

  12. When it comes to the Solenoid Lock/Mechanical Release model, make it to be locked by supplying power after the door is closed.
    Failure to follow this instruction result in malfunction, if the power is supplied when the door is opened.

  13. When changing the direction of the head, make sure that the cam inside the head does not rotate.
    Failure to follow this instruction result in malfunction.

Cautions during Use

Follow instructions in ‘Cautions during Use’. Otherwise, it may cause unexpected accidents.

  • Use the switch with the dedicated controller. Do not use the switch with another controller randomly.
  • This unit may be used in the following environments.
    • Indoors (in the environment condition rated in ‘Specifications’)
    • Altitude max. 2,000m
    • Pollution degree 3
    • Installation category Ⅲ
    • Enclosure Type Ⅰ

Product Components

  • Product
  • Instruction manual
  • Special type release key
    (Special type release key model)

Sold Separately

  • Operation key : SFD-K▭
  • Safety door lock slide unit: SFDL2-SD
  • Rear release extension button (SFDL2-RE▭)
  • Group locking device: SFD-LT□ /
  • Connecting cable : SFD-LT-C□

Ordering Information

This is only for reference, the actual product does not support all combinations.
For selecting the specified model, follow the Autonics website.

Autonics-SFDL2-Series-Safety-Slim-Type-Door-Lock-Switch-fig
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  1. Head material
    No mark: Metallic
    P: Plastic

  2. Connection outlet specification
    M20: M20 thread
    G1/2 : G1/2 thread

  3. Lock/Release method
    M: Mechanical Lock/Solenoid Release
    S: Solenoid Lock/Mechanical Release

  4. Release key type
    No-mark: Cross type
    K: Special type

  5. Contact composition
    6A: Lock 2 N.C./1 N.O. + Door 2 N.C./1 N.O.
    6B: Lock 3 N.C. + Door 2 N.C./1 N.O.
    6C: Lock 2 N.C./1 N.O. + Door 3 N.C.
    6D: Lock 3 N.C. + Door 3 N.C.

  6. Rear release button
    No-mark : None
    B: Exist

  7. Installation direction
    No-mark : Front installation
    B: Rear installation

  8. Release key position
    No-mark: Front
    T: Bottom

Specifications

Autonics-SFDL2-Series-Safety-Slim-Type-Door-Lock-Switch-fig
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Rated protection structure is for the switch body. Be cautious about preventing the head part from entering foreign materials such as dust and water.

Autonics-SFDL2-Series-Safety-Slim-Type-Door-Lock-Switch-fig
\(4\)

Contact Composition and Operation

Connection diagram represents the locked status with the operation key inserted.

Direct opening action possible)

Autonics-SFDL2-Series-Safety-Slim-Type-Door-Lock-Switch-fig
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Status Indicator

The status indicator operates at 24 VDC regardless of polarity.Depending on the connection of X1 and X2 contact, it is possible to display the status wanted.

Installation

  • The head of the switch can be rotated by loosening the four screws from the corners of the head and reinstalling the head in the desired orientation.
  • Be sure to install the switch with the minimum radius at a hinged door as shown in the table. For more information about operation keys, refer to the product manual.
  • For more information about operation keys, refer to the product manual.

Autonics-SFDL2-Series-Safety-Slim-Type-Door-Lock-Switch-fig
\(9\)

Operation key Minimum radius
R1 R2
SFD-KH

300 mm

|

300 mm

SFD-KL
SFD-KHR
SFD-KLR
SFD-KLF| 50 mm| 300 mm
SFD-KLF2

  • Inspect the inserted operation key that remains within the set zone (0.5 to 3 mm).
  • Recommended screw-tightening torque

Autonics-SFDL2-Series-Safety-Slim-Type-Door-Lock-Switch-fig
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Screw Tightening torque
Terminal screw (M3.5) 0.6 to 0.8 Nm
Terminal block screw (M3) 0.3 to 0.5 Nm
Cover screw (M3) 0.7 to 0.9 Nm
Head mounting screw (M3) 0.7 to 0.9 Nm
Cable gland 2.7 to 3.3 Nm
M20 NUT, G1/2 NUT 1.3 to 1.5 Nm
  • Install the operation key within ±1 mm from the center of the operation keyhole (SLOT).
  • Cable gland specification and recommended product
Thread spec MFR Model Cable Ø
G1/2 CP SYSTEM FCGL-G12B 4 – 8 mm
FCGL-G16B 7 – 12.3 mm
M20 LAPP ST-M20X1.5

/ 5311-1020

| 6 – 13 mm

  • In case of using the cable gland with the 9 mm screw thread or longer, a gap between the switch and cable may affect the protection structure.
  • When closing the cover, set the release key to the LOCK position. It may cause product damage.
  • If the seal rubber is detached or lifted, or if foreign substances are attached to the seal rubber, it may cause deterioration of the sealing force. Check that there is no problem with the seal rubber before use.
  • Do not use other than regular screws. There is a risk that the sealing power may decrease.

Connections

  • When wiring with the ring crimp terminal, connect the terminals as shown in the figure for the cable not to override to the case and coverAutonics-SFDL2-Series-Safety-Slim-Type-Door-Lock-Switch-fig \(13\)
  • Use the UL-approved ring crimp terminal listed in below. Bend the terminal as following figure to use

Manual Unlock

  • Do not use the release key or rear release button to stop the machine.

Release key

Autonics-SFDL2-Series-Safety-Slim-Type-Door-Lock-Switch-fig
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  • You can manually unlock the switch in an emergency situation such as a blackout, when wiring, before supplying power, or when testing operation of the switch.
  • When using the release key, turn it to the marked position completely. Otherwise (under 90˚), the switch can be damaged or malfunction.
  • Do not apply the power over 0.2 Nm on the release key. It can result in product damage.

Rear release button

Autonics-SFDL2-Series-Safety-Slim-Type-Door-Lock-Switch-fig
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  • It is possible to manually unlock by pressing the rear release button. Use only for emergency evacuation when workers are trapped in the work area.
  • When using the rear release button, press it all the way down, and after use, pull it all the way back to its original state. Otherwise, the switch may be damaged or may not function properly.
  • The door will not lock while the button is pressed.
  • It is possible to extend the button length with the rear release extension button (sold separately: SFDL2-RE▭).
    For more information, refer to the product manual.

Dimensions

  • Unit : mm, For the detailed dimensions of the product, follow the Autonics web site.

Front installation

The parts marked with a dotted line are dimensions applicable only to the rear release button existing type.

Autonics-SFDL2-Series-Safety-Slim-Type-Door-Lock-Switch-fig
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Rear installation

Autonics-SFDL2-Series-Safety-Slim-Type-Door-Lock-Switch-fig
\(18\)

Panel cut-out

Front installation

Autonics-SFDL2-Series-Safety-Slim-Type-Door-Lock-Switch-fig
\(19\)

18, Bansong-ro 513Beon-gil, Haeundae-gu, Busan, Republic of Korea, 48002

References

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