GAZELLE G9633 Battery Powered Hrimping Crimping tool User Manual
- June 30, 2024
- GAZELLE
Table of Contents
G9633 Battery Powered Hrimping Crimping tool
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Specifications:
- Automatic retraction feature
- Two-stage hydraulic system
- Temperature sensor for safety
- Rechargeable Li-ion battery
- OLED screen for data display
Product Usage Instructions:
1. Operating Instructions:
Ensure you have read the safety precautions before operating the
tool.
1.1 Instructions for Battery Charging:
– Lithium batteries are recommended to be fully charged every 2
months.
1.2 Usage of the Tool:
– Lock or remove the dies with the lock pin as needed.
– Illuminate your working area using the LED lighting lamp.
– Lock or unlock the head using the head lock.
– Manually release the piston with the release button, if
required.
– Start the motor by pressing the trigger and perform
crimping.
1.3 Description of LED Display Interface:
– The OLED screen displays various data related to the tool
operation.
2. Maintenance and Servicing:
– Follow maintenance guidelines provided in the manual for
optimal tool performance.
3. Safety Precautions:
– Be aware of the automatic retraction feature to prevent
accidents.
– Use the temperature sensor as a safety measure when working in
high-temperature conditions.
FAQ:
Q: How often should I charge the battery?
A: It is recommended to fully charge the lithium battery every 2
months for optimal performance.
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Contents
1. Product description……………………………………………………………………. 3 1.1 Instruction of
product………………………………………………………… 3 1.2 Description of each
part……………………………………………………. 3 1.3 Function description …………………………………………………………..4
2. Technical data…………………………………………………………………………………. 5 3. Safety precautions
………………………………………………………………………… 6 4. Operating
instruction………………………………………………………………….. 7
4.1 Instructions for battery charging ………………………………….. 7 4.2 Usage of the tool
………………………………………………………………….. 9 4.3 Description of LED display
interface………………………….. 10 5. Maintenance and Servicing…………………………………………………….. 10
6. Packing list………………………………………………………………………………………. 11
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1. Product description
1.1 Instruction of product
Thank you for purchasing and using battery hydraulic tools. The battery
hydraulic tools are powered by high-performance lithium batteries, driven by a
motor, a two-stage hydraulic system, automatic pressure relief, built-in smart
computer chips, OLED display for easy reading of information, and LED work
lights to make work more convenient. The toolbox is made of environmentally
friendly engineering PP plastic, integrally formed, resistant to pressure and
drop. It is a professional tool for crimping wires and copper/aluminum
terminals in electrical construction.
1.2 Description of each part
No.
Name
1
Lock pin
2
Crimping dies
Function Lock or remove the dies Replaceable crimping dies
3
3
Lock pin
4
Lighting lamp (LED)
5
Head lock
6
Release button
7
Trigger
8
Battery lock
9
Battery
10
OLED screen
1.3 Function description
Lock or remove the dies Illumination
Lock/Unlock the head Manually release the piston Start the motor and perform
crimping
Lock/Unlock battery Rechargeable Li-ion battery
Display various data
The hydraulic unit incorporates an automatic retraction which returns the
piston into its starting position when the maximum operating pressure is
reached.
A manual retraction allows the user to return the piston into the starting
position in case having selected the wrong cable.
Miniature two-stage hydraulic system-the piston will advance quickly during
the low-pressure crimping process, and the piston will advance slowly after
the dies contacts the terminal.
The head can be smoothly turned by 360°around the longitudinal axis in order to gain better access to tight corners and other difficult working areas.
occurs.
One significant sound will be heard and a red display flash if any error
The whole tool is controlled by one trigger. This results in an easy handling and a better grip compared to a two buttons operation.
Lithium batteries are recommended to be fully charged every 2 months.
In addition, compared with nickel-hydrocarbon batteries, the storage capacity
is 50% higher, the charging is fast and the time is short.
A temperature sensor makes the tool stop working automatically when
the temperature over 60 under long time working, the fault signal sounds, it
means the tool can’t continue work until the temperature reduce to the normal.
Hardware Action description
Battery
LED light shows red
First indicating for
LED light shows white
×
Buzzer ×
4
1s then flash twice and off
Push the trigger (motor working)
×
Lighting
×
Release the trigger (motor stops working)
Continue
×
light for 20s
×
then off
Re-push the trigger within 20s atter
releasing the trigger
Low power of battery (motor no working)
Low power of battery (motor working)
×
Flash for 3 times Light for 3s
Light
× ×
×
Sounds 3 times simultaneously
Sounds for 3 times
2. Technical data
Product model
G9633
Maximum output force 60KN
Stoke
17mm
Crimping capacity
Max. 300mm²
Oil volume
About 160ml
Ambient temperature -1040
Battery
Crimping cycle Crimping times fully charged
after
DC 18V 4.0Ah lithium battery (a higher capacity battery is optional)
515 seconds/time (according to the diameter of the terminal)
About 120 times (Cu150mm²/new battery) (for reference only)
Charger
AC 220V, 5060Hz
Charging time
About 40 minutes
Tool size
280 ×70 ×290
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Standard hexagonal die size: 6, 10, 16, 25, 35, 50, 70, 95, 120, 150, 185,
240, 300 mm2
If you ask for special size or special shape, please contact the distributor
or manufacturer, they can make die according to detail requirements.
3. Safety precautions
3.1 Operation safety 3.1.1 Keep the work area clean and bright, chaos or
insufficient light may cause accidents. 3.1.2 The tool is not insulated and
should not be used for live conductors. 3.1.3 Do not use or store tools around
high temperature or corrosive liquids. Pay attention to the deterioration of
the sealing components. 3.1.4 When operating hydraulic tools, do not point
your tools’ head towards other people. Children and bystanders should not be
close. Distraction during work may cause the tool to lose control. 3.1.5
Maintain a high degree of vigilance when operating tools, fully grasp the
situation, and perform operations with normal judgment. Do not use tools when
you are tired or after taking medication or drinking alcohol. A momentary
negligence may cause a series of personal injuries. 3.1.6 Use safety
equipment. Always be equipped with masks, goggles, safety helmets, insulated
shoes, etc. to reduce the risk of personal injury. 3.1.7 Dress appropriately.
Do not wear loose clothing or jewelry. Keep hair, clothing corners and gloves
away from rotating parts. Loose corners of clothing, jewelry, or long hair may
be twisted into rotating parts. 3.1.8 Maintenance of hydraulic tools. Check
the calibration and connection of the rotating parts, whether there are any
abnormalities in each part, and other conditions that are sufficient to bring
adverse effects to the work. If it is damaged, it must be repaired before it
can be used.
Please use the tool correctly, and do not put your fingers on the
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tool head during operation to prevent severely pinching your fingers. 3.2
Electricity safety 3.2.1 The power plug of the charger must match the socket,
and the plug must not be modified in any way. 3.2.2 Do not expose the charger,
battery and tools to work in rain or humid environment. Water entering the
electrical system will increase the risk of electric shock. 3.2.3 Do not abuse
the wire, never use the wire to carry, pull the charger or unplug its plug.
Damaged or entangled wires increase the risk of electric shock. 3.2.4 If the
charger is severely impacted or dropped on the ground or damaged in any other
way, please do not use it or disassemble it, and hand it to qualified
maintenance personnel. Using a damaged charger may cause electric shock or f
ire. 3.2.5 Do not charge the battery when the temperature is higher than 40°C,
and do not cover or block the cooling holes of the charger and battery during
charging. 3.2.6 In the event of thunderstorms and lightning, please unplug the
charger. 3.2.7 Do not short-circuit or burn the battery to avoid explosion.
Note: When not in use, store tools out of the reach of children and other
people who are not familiar with tools.
4. Operating instruction
4.1 Instructions for battery charging Push battery into charger and connect
the plug with the plug seat. Make sure
the room temperature is between -10-40The charging time is around an hour.
Please see the illustration below.
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Charger Indicator light: 1. Green light flashes – power on 2. The red light is
always on – charging status (below 80%) 3. The red light and the green light
are always on – charging status (above 80%) 4. The green light is always on –
100% full 5. Flashing red light or flashing red and green lights at the same
time – charger
or battery failure Note: The battery can be charged and discharged hundreds of
times, but it will eventually fail. When the number of times the tool is used
is significantly reduced, replace the battery. Please charge the battery in
time, and do not drain the battery completely, as this will cause permanent
failure of the lithium battery. When the tool is left unused for a long time,
self-discharge will also occur inside the battery. You should remove the
battery and keep the battery fully charged every quarter. Do not use wires to
connect the two poles of the battery, as this may easily cause electric
sparks, combustion or even explosion. Do not use or charge a damaged battery,
otherwise it will increase the risk of electric shock. The battery is not
allowed to be burnt under any circumstances, otherwise it will cause an
explosion. When the battery is being charged, do not cover the charger with
any objects. If the charger cannot dissipate heat, it may easily cause a fire.
Please disconnect the power supply when you are not using the charger. This
will reduce the risk of injury to children and untrained personnel.
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Do not use the charger in a humid environment, and do not expose it to rain or snow, otherwise it will increase the risk of electric shock. Do not disassemble the battery and charger without authorization. If any failure occurs during use, please hand it over to a professional or manufacturer for repair, and continue using it until the problem is solved. 4.2 Usage of the tool
-
First you have to check whether the battery is charged, if not, you should change the full powered battery to settle on the tool.
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Select the right dies for the intended application.
Note: Don’t operate the tool without dies. Note: The crimping process can be interrupted at any moment by releasing
the trigger. 1. Do not knock any parts of the tool, otherwise it will cause injury. 2. The built-in safety valve goes through strict pressure test before delivery. Please do not adjust the pressure by unprofessional person. If the pressure is not enough, please return the tool back to the service center. The tool only can be re-used after checking and testing by trained person.
Do not put your fingers into the head of the tool during operating. Your fingers could be pinched very severely. 4.3 Description of LED display interface
5. Maintenance and Servicing
5.1 The tool earns a high precise design, please use it properly and do not disassemble it by unprofessional person, otherwise we will not responsible for the problems cause by above misuse. Or we will carry out repair if the users are willing to pay for the spare parts cost.
5.2 Keep the tools dry. Any water may corrode surfaces, metal or electrical
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parts. If exposed to water, take out the battery and assemble it after it is completely dry. 5.3 Avoid severe temperature fluctuations. Otherwise, it will cause deformation of the plastic shell, shorten the life span, and damage the battery. Please do not use any chemical reagents to clean tools. 5.4 In order to extend the service life, please change the hydraulic oil every year. 5.5 If the tool is not used for a long time, please make sure the piston is in the starting position, clean the tool and apply anti-rust oil. Store in a box in a dry environment. 5.6 The sealing components in the tool will be worn after use. If there is a lot of oil leakage, please contact the after-sales service to replace the sealing components in time. 5.7 The original manufacturer’s standard warranty period is 12 months from the date of delivery except for human reasons.
6. Packing list
Tool Battery Charger Crimping dies
Shoulder strap User manual, warranty card Quality certificate Tool box
1 piece 2 pieces 1 piece 13 sets (6, 10, 16, 25, 35, 50, 70, 95, 120, 150,
185, 240, 300mm²) 1 piece 1 piece each
1 piece
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We shall in no event be liable for death, injuries to persons or property from
the improper use and lack of maintenance of our product. Any doubt of safety
operation and precaution, please contact with our distributor. Please properly
dispose of all packing materials and removed parts.
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