RUPES HLR75 Mini Ibrid Polisher Instruction Manual

RUPES HLR75 Mini Ibrid Polisher

Specifications

• Type: HLR75
• Weight: ~45 kg
• Speed: 75-80-100 /min
• Thread Size: M6
• Battery: Li-Ion

WARNING! Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The safety and accident prevention instructions are reported in the “SAFETY INSTRUCTION” booklet which is an integral part of these documents. This operating instructions manual indicates the additional information required for the specific use of the tool.

CORRECT USAGE

• This tool is designed to be used as a polisher. Read all safety warnings, instructions, indications provided on drawings and specifications provided with this tool. Failure to comply with all instructions provided below may cause electrical shocks, fire and/or serious injuries.
• This tool is not intended to be used for smoothing, metal brushing and cutting operations. The use of this tool for unintended applications may cause hazards and injuries to people.
• The tool must be used with accessories that have been specifically designed or recommended by the manufacturer. The fixing of the accessory to the tool does not guarantee a safe operation.
• The rated speed of the accessories must be at least equivalent to the maximum speed specified on the tool. Using the accessories at speeds above the rated one, may cause them to break or be thrown into the air.
• The external diameter and thickness of the accessories must match the specifications of the tool. Accessories with incorrect dimensions cannot be adequately protected or controlled.
• The configuration of accessories must match the tool. The use of accessories that cannot be perfectly fitted on the tool may result in imbalance, excessive vibrations and in the impossibility of controlling the tool.
  • Do not use damaged accessories. Before use, inspect all the accessories. Inspect the supporting pads and verify there are no cracks, tears or excessive wear. If the tool or accessory has fallen, verify that it is not damaged or install a new accessory. After inspecting or installing an accessory, test the operation of the tool at maximum speed and without load for one minute, keeping at a safety distance. If the accessories are damaged, they will break during this test.

Product Usage Instructions

Summary of device labels containing safety information

PARTS OF THE TOOL

1. Identification plate
2. ON/OFF – Speed regulation knob
3. START/STOP switch lever
4. Backing pad
5. Battery Pack 9HB180LT
6. Power supply 9HP180LT
7. Backing pad screw
8. Allen wrench

Starting UP

• Caution: To reduce the risk of injuries, only use the Li-Ion battery pack 9HB180LT or the power supply 9HP180LT to power the motor of this product.
• WARNING : To reduce the risk of injury, only the 18V Li-ION Battery Pack 9HB180LT (5) or the power supply 9HP180LT (6) should be used with this product. Since the batteries, other than those offered by RUPES, have not been tested with this product, the use of such batteries with this tool could cause injury and property damage.

Battery Pack (Included or Optional)

• Caution: For your personal safety, READ and UNDERSTAND the instruction manual of the battery pack 9HB180LT before use.

• Caution: Avoid short-circuiting the contacts. Avoid mechanical damage to the battery pack. Do not open or disassemble. Follow the instructions on fire and explosion protection. Keep away from open flames, hot surfaces, and ignition sources.

Temperature in excess of 45°C reduce the performance of the battery pack. Avoid extended exposure to heat or sunshine. Storage at room temperature (approx. 20°C) at approx. 20~60% of the nominal capacity. Every six months of storage, charge the battery pack as normal.

Intended Use
The battery pack 9HB180LT is used as a power source for the RUPES HLR75 tool.

Charging the Battery Pack

• Warning: For your personal safety, READ and UNDERSTAND the instruction manual of the charger 9HC180LT before use.

• Attention: Charge the 18V Li-Ion battery pack Rupes 9HB180LT only in the Rupes 18V Li-Ion battery charger 9HC180LT. Other types of batteries may cause personal injury and material damage. The battery pack of this tool and its charger are not compatible with NiCd or NiMH systems. The battery pack(s) included in the kit must be charged before use. The supplied battery has a charge.

Battery pack specifications:

WARNING: for other technical data refer to the label of Battery pack 9HB180LT.
WARNING: to reduce the risk of injury or explosion, never burn or incinerate a tool’s battery pack even if it is
damaged, dead or completely discharged. When burned, toxic fumes and materials are created.

ASSEMBLE AND DISASSEMBLE BATTERY PACK
WARNING: Before (dis)assembling the tool assure that the speed regulation Knob (2) is in OFF position.
In order to assemble the battery pack, push the clip and insert the battery pack in the tool till it is fixed.
In order to disassemble push the clip and extract the battery from the tool.

CHARGE THE BATTERY PACK
WARNING: For your personal safety, READ and UNDERSTAND the instruction manual of charging station 9HC180LT before using.
WARNING: Charge Rupes 18V Li-ION Battery pack 9HB180LT only in the Rupes 18V Li-ION Battery Charger 9HC180LT. Other types of batteries may cause personal injury and damage. This tool’s battery pack and charger are not compatible with NiCd or NiMH systems.

The battery pack(s) contained in the kit shall be charger before use. The provided battery is charged <30%. In order to charge, connect the Li-Ion battery with a charging station 9HC180LT till the charging is completed. Charge your battery tool when convenient for you and your job. The Rupes Battery pack does not develop “memory” when charged after only a partial discharge. It is not necessary to run down the battery tool pack before placing it on the charger. Use the led Battery pack 9HB180LT level indication to determine when to charge the Rupes Battery pack.

POWER SUPPLY (PROVIDED OR OPTIONAL)
WARNING: For your personal safety, READ and UNDERSTAND the instruction manual of Power Supply 9HP180LT before using.
WARNING: Voltage and power frequency must match the data displayed on the identification plate of the 9HP180LT power supply. Make sure that tool is switched off before plug is connected.

ASSEMBLE AND DISASSEMBLE POWER SUPPLY
WARNING: Before (dis)assembling the tool assure that the speed regulation Knob (2) is in OFF position. In order to assemble the power supply, push the clip and insert the power supply in the tool till it is fixed. In order to disassemble, push the clip and extract the power supply from the tool.

STARTING AND STOPPING

Starting: Rotate the speed regulation knob (2) and set up the speed; now the tool can be started by pressing the START/STOP switch
lever (3). The RPM can be adjusted by rotating the speed regulator knob (2).
Stopping: Release the lever for stop the tool; rotate the speed regulation knob until position 0 and the tool will have turned off.

WARNING: If a case of unusual vibration is present after a start of the tool, switch-off the tool immediately and eliminate the fault.
WARNING: To reduce the risk of injury, turn the knob until OFF position (position 0) after any use.

ELECTRONIC CONTROLLER

Soft start
The soft start is electronically controlled. The soft start guarantees the motor and battery protection and reduces the risk of injury for the operator.

Speed control
The speed of the tool can be changed by rotating the speed regulation knob (2) to the desired setting. The speed regulation knob can be set speed for any speed between 3000 and 5500 RPM.

Tool Protections
The electronic protection protects the tool from different events that can damage the tool and create a risk of injury for the operator. It also guarantees a longer life.

NOTICE: in a case of overcurrent or overheating caused by repeated starts or excessive overloads, the protection limits the tool power consumption and reduce RPM. If the condition continues, the electronic protection turns off the tool.

ACCESSORIES ASSEMBLY AND DISASSEMBLY

• WARNING: Before (dis)assembling the tool assure that the speed regulation knob (2) is in OFF position (0 position).
• NOTICE: For have the optimal tool performance use only original accessories and consumables.

Backing Pad

• Place the backing pad (4) in the center; slightly turn the backing pad until it is in the correct position on the spindle. (Fig. 1)
• Tighten the backing pad fixing screw (7) using the Allen wrench (8). (Fig. 2)
• For disassembly: Unscrew pad’s mounting screw (7) using the wrench (8). (Fig. 3)

NOTICE: Fitting non-original or incorrect sized backing pads may cause excessive vibration of the tool.

Polishing Foam

• Used polishing pad can be removed by simply tearing them off;
• Apply the new polishing pad by pressing the same on the backing pad;

NOTICE: Only Ø 80-100 mm polishing foam for backing pad Ø75 mm are allowed.

NOISE EMISSION VALUES
Noise emission values determined according to EN 62841-1:

VIBRATION EMISSION VALUES
Vibration total values ah (triax vector sum) and uncertainty K determined according to EN 62841-1:

Displayed emission values are comparative and are to be employed for a provisional assessment of the operator’s risk exposure during the work period. The appropriate evaluation of the work period must also include the tool’s idle and stop periods. These emission values represent the tool’s main applications. If the tool is used for other applications, with other accessories, or if it does not undergo regular maintenance, emission values can significantly increase during operations.

CAUTION: The indicated measurements refer to new power tools. Daily usage causes the noise and vibration values to change.

MAINTENANCE AND SERVICING
WARNING : All maintenance operations must be performed with the power disconnected. Make sure to remove the power supply 9HP180LT or battery pack 9HB180LT from the tool and that the knob is in the OFF position.

CLEANING
At the end of each work session, or when required, remove any dust from the body of the tool using a soft cloth, paying particular attention to the motor ventilation slots. No other maintenance operations must be undertaken by the user.

REPAIRS
Maintenance and cleaning of the inner parts like ball bearings, gears etc. or others, must be carried out only by an authorized customer service workshop.

DISPOSAL (WEEE DIRECTIVE)
For EU countries only: According to the European Directive on Waste from electrical and electronic equipment and its implementation in conformity with national standards, exhausted electrical equipment must be collected separately, in order to be recycled in an environmentally friendly way. The product, when it reaches the end of its life, must not be dispersed in the environment or thrown away as household waste. It must be disposed at authorized recycling centres (contact your local authorities to know where to dispose of the product according to the law). The correct disposal of the product contributes to the health and preservation of the environment. Illegal disposal of the product will entail penalties against the offenders.

EU DECLARATION OF CONFORMITY
We declare on our responsibility that the represented tool is in conformity with the directives: 2006/42/EC, 2014/30/EU, 2011/65/EU.

The tests have been carried out in accordance with standards:

• E N 62841-1:2015 + AC:2015;
• EN 62841-2-4:2014 + AC:2015;
• EN IEC 55014-1:2021;
• EN IEC 55014-2:2021;
• EN IEC 61000-3-2:2019 + A1:2021;
• EN 61000-3-3:2013 + A1:2019 + A2:2021;
• EN IEC 63000:2018.

Frequently Asked Questions (FAQ)

Q: Can I use batteries other than the ones provided by Rupes with this tool?
A: Using batteries other than those offered by Rupes with this tool may cause injuries and material damage as they have not been tested with this product. It is recommended to only use the specified Li-Ion battery pack 9HB180LT.

Q: What is the intended use of the battery pack 9HB180LT?
A: The battery pack 9HB180LT is used as a power source for the RUPES HLR75 tool.

Q: How should I charge the battery pack?
A: Charge the 18V Li-Ion battery pack Rupes 9HB180LT only in the Rupes 18V Li-Ion battery charger 9HC180LT. Charging it with other types of chargers may lead to personal injuries and material damage.

Vermezzo con Zelo (MI), 20/12/2022
Technical file at:
RUPES S.p.A.
Via Marconi, 3/A – Loc. Vermezzo
20071 – VERMEZZO CON ZELO (MI) – Italy

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>