WAGNER Sprint 2 Simply Magical Powder Coating Owner’s Manual
- June 23, 2024
- Wagner
Table of Contents
WAGNER Sprint 2 Simply Magical Powder Coating
Even more efficient coating
With its innovative functions, the new Sprint 2 manual system offers a wide range of options for excellent manual coating results.
Excellent coating performance
High application efficiency with the PEM-Xl manual gun, intuitive control with
WACON Sprint 2 XE, optimum powder preparation, reproducible results with
consistently high quality.
Achieve perfect results quickly & easily
New components and assistance functions such as the Quick-Link injector and
the Digital Surface Optimizer increase the efficiency and quality of coating
and color changes.
The right solution for every application
Various configuration options, sets and accessories offer fiexible solutions
for every application in manual coating.
Sprint 2 manual unit
Intuitive user guidance
The clear arrangement of operating elements and quick recipe adjustment in the
WACON Sprint 2 XE control unit allow easy handling during daily work.
Time savings during color changes
All powder and air hoses can be detached with one hand using the coupling of
the new Quick-Link injector. The integrated scraper ring in the swivel arm
wipes the powder off the outside of the lance, which also speeds up the
cleaning and color change process. As the injector and suction lance are
firmly screwed together, fewer interfaces need to be cleaned manually.
Flexible applications
The manual unit is available in two versions – for powder feed ing directly
from the original box or alternatively from a 60-liter hopper. Conversions
between the two variants are possible.
Robust design
Thanks to the pre-assembled components, the manual unit requires minimal
assembly. Equ ipped with swivel castors, the sturdy equipment trolley with
electric vibrating table simplifies manual coating and ensures space-saving,
safe working in any environment
Control unit WACON Sprint 2 XE
High precision
The WAGNER Air Flow Control (AFC) technology ensures exact powder control. A
highprecision, closed control loop permanently measures and regulates the air
volume during the coating process and produces a un iform powder cloud for
high-quality coating results.
Repeatable results in excellent quality
Four recipes can be accessed directly via quick selection. A further 46
recipes can be called up by using the rotary knob. The DSO assistance function
(Digital Surface Optimizer) can reduce overcharge effects. This advantage is
particularly relevant for decorative coatings on complex workpiece geometries
or for challenging powder coating jobs. The DSO function supports a more
homogeneous finish.
Easy operation
The control unit shows the status of all important parameters at a gla nce.
All adjustments are made via a central rotary knob. The control unit can be
adapted to a wide range of requirements thanks to a variety of setting
options.
Manual gun PEM-X1
Unique application efficiency
The integrated high-power cascade keeps the high voltage stable even at 100
kV, enabling high coating performance. There are three characteristic curves
to choose from, which enable optimum electrostatic powder charging even with
different powder properties. The integrated cascade cooling ensures a long
service life and durable performance. The replaceable protective wedge in the
electrode holder reduces costs for wearing parts.
High usability
The powder quantity can be easily adjusted using the integrated buttons on the
gun.
By double-clicking the trigger, the user can quickly switch to a special
recipe. Individual parameters can also be assigned to the factory-preset
recipes.
Ergonomic working
With only 490 g, the PEM-X1 is a lig htweight among ava ilable powder guns and
very durable at the same time. In combination with its ergonomic design it
enables fatigue -free working.
Manual unit Sprint 2 CG ( cup gun case set)
Compact and always ready for use
This handy set is suitable for single parts and small quantities as well as
for laboratory and development purposes. It can be used both in a manual booth
and in the context of an automatic system.
Fast color changes and high quality
The cup gun impresses with its easy cup change concept for super-fast color
changes.
Together with the advantages of the WACON Sprint 2 XE control unit with DSO
function, high-qual ity results are achieved.
Clearly arranged and user-friendly
Thanks to the plug-in principle, the case set can be set up quickly and easily
anywhere and operated directly from the case. Alternatively, the control unit
can be mounted on an optional wall console.
Manual unit Sprint 2 T (3-liter set)
In addition to the control unit and manual gun, the Sprint 2 T manual unit includes a vibrating table with a 3-liter fiuid hopper attachment, a Hi-Coat injector and 9 mm hose. With this setup, extremely fine coating results can be achieved in laboratory environ ments or for small parts with very high surface quality requirements. It also has practical applications in crack testing or wheel finishing.
Technical data manual guns
| PEM-X1| PEM-X1 CG
---|---|---
Dimensions| 335 mm| 365 mm
Weight| 490 g| 530 g (without cup)
ATEX certification| PTB 12 ATEX 5002 EN50050-2
Powder output| max. 420 g/min| max. 200 g/min
Technical data control unit
WACON Sprint 2 XE
Dimensions| 270 x 260 x 136 mm
Weight| 4.6 kg
Type| **** 0102 II 3(2) DIP 6480°
ATEX certification| PTB 102 11 D T (Zone 4)
The right accessories for individual requirements
The right tool for every task. With a few simple steps, you can adapt your system to a wide range of coating requirements and always achieve professional results.
Hose quick couplings
A large selection of powder hose couplings with matching powder hose offers
the right solution for every application. Depending on the hose diameter
suitable adapters are ava ilable.
Nozzle extensions (150 mm, 300 mm and 500 mm)
Very well suited for surfaces that are difficult to reach or particularly deep
workpieces, such as radiators or cabinets.
Gun nozzles
Flat jet, round jet and cross slot nozzles ena ble high quality results for
every application.
PXS collector & injector nozzle
The highest standard of injector technology also in manual coating: The use of
PXS collector and injector nozzles means that the hose diameter and required
air can be reduced. Even finer, more stable powder clouds can be achieved
without sacrificing powder output.
CoronaStar
The CoronaStar reduces the orange peel effect and provides smoother surfaces.
Thanks to the easy plug-in principle, this accessory can be installed quickly.
Cup extension
The 1-liter cup extension is an effective addition to the cup gun PEM-Xl CG
and can be easily attached to the small cup. The cup gun can then be used to
coat not only individual workpieces but also smaller batch sizes without the
need to refilI powder.
Dual gun extension
Easy extension to a double system with a second, separate swivel arm with
injector, gun and control unit.
Hi-Coat injector
For extremely high demands on the surface finish.
Typical applications: Wheel finishing, very small parts with thin layer
thicknesses, as well as in combination with the 3-liter hopper.
Customers Support
J. Wagner GmbH
Industrial Solutions
D-88677 Markdorf
+49 7544 505 -0
info@wagner-group.com
www.wagner-group.com
References
Read User Manual Online (PDF format)
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