SINOBOOM GTJZ0407SE Electric Scissor Lift AeriaL Work Platforms Instruction Manual

: June 13, 2024
: SINOBOOM

Table of Contents

SINOBOOM GTJZ0407SE Electric Scissor Lift AeriaL Work Platforms
Specifications
Product Usage Instructions
Frequently Asked Questions
INTRODUCTION
PERFORMANCE PARAMETERS
MACHINE COMPONENTS
SAFETY
JOBSITE INSPECTION
PRE-OPERATION INSPECTION
PRE-OPERATION FUNCTION TEST
OPERATING THE MACHINE
TRANSPORTING AND LIFTING THE MACHINE
MAINTENANCE
DECALS/NAMEPLATES INSPECTION
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

SINOBOOM GTJZ0407SE Electric Scissor Lift AeriaL Work Platforms

Specifications

Models: GTJZ0407SE, GTJZ 0608E (2132E), GTJZ 0808E (2732E)
Serial Number: From 0104002940 to present
Manufacturer: Hunan Sinoboom Intelligent Equipment Co., Ltd.
Website: www.sinoboom.com
Email: sales@sinoboom.com
Sales Tel: 0086-0731-87116222
Service Tel: 0086-0731-87116333
Address: No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China
Zip Code: 410600

Product Usage Instructions

1. Pre-operation Inspection

Before using the machine, conduct a thorough pre-operation inspection following these steps:

Tips for Conducting a Pre-operation Inspection
Conducting a Pre-operation Inspection
- Inspecting Parts
- Inspecting Entire Machine
- Inspect Hydraulic Oil Level
- Inspect Battery Level

2. Pre-operation Function Test

Prepare for a pre-operation function test by following these steps:

Preparing for a Pre-operation Function Test
Testing the Ground Controller (CANPLUS/DTC system-K300)

3. Operating the Machine

Refer to the GTJZ0407SE Operation Manual for detailed instructions on operating the machine.

4. Transporting and Lifting the Machine

When transporting or lifting the machine, follow these guidelines:

Lifting the Machine with a Forklift
Lifting the Machine with a Crane
Transporting the Machine

5. Maintenance

Maintain the machine by conducting pre-delivery inspections, following a maintenance schedule, and completing repair & inspection reports.

Frequently Asked Questions

Q: How do I identify the model and serial number of my machine?
- A: Check the nameplate on your machine to identify the model and serial number. Refer to page 10-1 of the Operation Manual for detailed instructions.
Q: How can I contact customer support for further assistance?
- A: You can reach out to our customer support team via email at sales@sinoboom.com or by calling Sales Tel: 0086-0731-87116222 or Service Tel: 0086-0731-87116333.
Q: Who owns the final interpretation right of this manual?
- A: The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.

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Part No.501040100002 Rev: B Oct 2021

Operation
Manual
PRODCUT MANUAL
GTJZ0407SE/0407SE/1330SE
GTJZ 0608E (2132E)
GTJZ 0808E (2732E)
GTJZ 0808E (2732E) GTJZ 0808E (2732E)

Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing. For more information go to: www.P65warnings.ca.gov. For disposal, please follow your nation regulation.

Manual revision history

REV A B

DATE May 2020 Oct, 2021

DESCRIPTION Original issue of the manual Updated

REMARK

Please contact us:

Website

: www.sinoboom.com

E-mail

: sales@sinoboom.com

Sales Tel

: 0086-0731-87116222

Service Tel : 0086-0731-87116333

Address

: No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China

Zip Code

: 410600

The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.

APPLICATION
Use the following table to identify the specific serial number for models included in this manual. Check the model of your machine before consulting the manual, and then use the correct manual according to the serial number of the model. See the nameplate on your machine to identify the model and serial number.(See 10 Decals/Nameplates Inspection, page 10-1 of the Operation Manual for details.)

MODELS GTJZ0407SE

Trade identification

Metric

Imperial

0407SE

1330SE

SERIAL NO. From 0104002940 to present

NOTE:
· Product model is applied in product nameplate for distinction of products of different main parameters.
· Product trade identification is applied in marketing and machine decals for distinction of products of different main parameters, and can be classified as metric type and imperial type: The metric type of trade identification is applicable to machines for countries/regions using metric system or as specially required by customers; The imperial type of trade identification is applicable to the machines for countries/regions using imperial system or as specially required by customers.

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STATEMENTS
Hunan Sinoboom Intelligent Equipment Co., Ltd. (Hereinafter referred to as Sinoboom) will upload the latest product manual information to the website www. sinoboom. com as soon as possible. However, due to continuous product improvement, the information in this manual is subject to change without prior notice. This manual covers the basic parts information of one or more products. Therefore, please use this manual according to your needs. If you find problems in the manual or have suggestions for improvement, feel free to share your feedback with Sinoboom, and we will address these issues as soon as possible. Feel free to consult and download the Operation Manual, Maintenance Manual and Parts Manual of the products you need online at www.sinoboom.com. Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation of the manual.
All of the above are registered trademarks of Hunan Sinoboom Intelligent Equipment Co., Ltd..

GTJZ0407SE Operation Manual

INTRODUCTION

Thank you for choosing and using the machinery of Hunan Sinoboom Intelligent Equipment Co., Ltd. Always read, understand and become familiar with the operation requirements of the machine and its associated safety procedures before operating, maintaining and repairing the machine. Operating the machine without becoming familiar with its specific operation requirements and safety procedures poses serious risks. Operators who follow safety rules and operate the machine carefully and effectively will prevent personal injury, property loss and accidents.
Use this machine only to transport tools to work locations and for performing tasks on the work platform. Operators must be competent and must obtain training to carefully use the machine and follow safety procedures. Only trained and authorized personnel may operate the machine.
This manual guides the operator in operating and using the machine. The operator is responsible for reading, understanding and implementing the operation and safety procedures in this manual and for following the manufacturer’s instructions before beginning any work. Read, understand and follow all safety rules and operating instructions. The operator must also consider the machine’s uses and limitations and the conditions at the jobsite before using this machine. Strictly following all safety requirements in this manual is critical.
Consider this manual a part of the machine, along with Maintenance Manual and Parts Manual, and always keep the manuals with the machine. The owner or administrator of the machine shall offer all manuals and other necessary information provided by the machine manufacturer regarding the daily inspection and maintenance to each of the renters. If the machine is sold, the owner or administrator must pass along the manuals and other necessary information to the purchaser. The owner or administrator of the machine shall also provide the manufacturer’s maintenance information to the person responsible for maintaining the machine.
If you have any questions, contact Hunan Sinoboom Intelligent Equipment Co., Ltd..

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GTJZ0407SE Operation Manual

PERFORMANCE PARAMETERS

Table 1-1 GTJZ0407SE Specifications

MEASURE

0407SE (METRIC)

1330SE (IMPERIAL)

Max. platform height

DIMENSION PARAMETERS 3.8 m

12.5 ft

Max. working height

5.8 m

19 ft

Max. horizontal extension Length

0.6 m 1.42 m

2 ft 4.67 ft

Width Height (stowed, rails folded)

0.76 m 1.67 m

2.5 ft 5.5 ft

Height (stowed, rails up)

1.97 m

6.5 ft

Wheel base Wheel span

1.11 m 0.7 m

3.6 ft 2.2 ft

Ground clearance (pothole guards retracted)

65 mm

2.6 in.

Ground clearance (pothole guards deployed)

20mm

0.75 in.

Tire size (diameter × width / type)

230×80 mm/Solid

9×3.1 in./Solid

Platform dimension (Length × Width × height)

1.34×0.7×1.1m

4.4×2.3×3.6 ft

Rated load capacity of platform

PERFORMANCE PARAMETERS 240 kg

529 lb

Max. load capability of extended platform

100 kg

220 lb

Max. platform occupancy(indoor only)

2-person

Drive speed (stowed)

04 km/h

02.5 mph

Drive speed (raised)

00.8 km/h

00.5 mph

Uptime (in a no-load state)

3033 s

Downtime (in a no-load state)

2530 s

Gradeability

25%

Max. allowable inclination

3°(Front to back)/1.5°(Left to right)

Turning radius (inside)

0.3 m

1 ft

Turning radius (outside)

1.35 m

4.4 ft

Max. allowable manual force (indoor only)

400 N

90 lbf

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PERFORMANCE PARAMETERS

Table 1-1 GTJZ0407SE Specifications (continued)

MEASURE

0407SE (METRIC)

1330SE (IMPERIAL)

Max. noise

72dB

Hydraulic tank capacity

POWER PARAMETERS 4L

0.88 gal(imperial)/1.05 gal(US)

Hydraulic system capacity (including tank)

1.1 gal(imperial)/1.32 gal(US)

Hydraulic system pressure

14 MPa

2030 Psi

Battery specification (quantity × voltage, capacity)

2×12V,115Ah

Power system voltage

24VDC

System control voltage

24VDC

Max wheel load

GROUND BEARING DATA 500 kg

1102 lb

Pressure against ground

1000 KPa

145 Psi

ENVIRONMENTAL REQUIREMENT

Max. allowable wind speed (indoor only)

Max. allowable altitude

1000m

3281 ft

Allowable ambient temperature (lead-acid batteries)

-10 to 40

14 to 104

Allowable ambient temperature (lithium batteries)

-20 to 40

-4 to 104

Max. allowable ambient relative humidity

90%

Storage condition

Stored at -20 to 50(-4 to 122) in a well-ventilated environment with 90% relative humidity (20 [68]), and away from rain, sun, corrosive gas and inflammable explosive.

Weight (in a no-load state) (indoor only)

WEIGHT 880 kg

1941 lb

NOTE: a) The working height adds 2m (6ft 7in) of human height to platform height. b) In different areas, hydraulic oil, engine oil, coolant, fuel and lubrication should be added in accordance with the environmental temperature. c) In cold weather, auxiliary devices are needed to start the machines. d) The ground bearing data is approximate values not considering different options and only used when it is safe enough. e) The loads of persons, accessories, tools and materials are factored into the rated platform capacity.

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GTJZ0407SE Operation Manual

MACHINE COMPONENTS

6 5

7 8

4 3
2 1 10 12
19 18
17 16

9 11
30 29

20 22
21

26 15

Figure 2-1

24 25

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MACHINE COMPONENTS

Component

China

1. Fixed Platform

2. Foot Switch

3. Extended Platform

4. Manual Storage Container

5. Overhead Protection

6. Working Light 7. Platform Control Box 8. AC Power Socket

9. Platform Entry Gate

10. Safety Arm

11. Scissor Components 12. Lift Cylinder

13. Industrial Plug

14. Emergency Decent Handle
15. Charger Plug

16. Pothole Protection Plate
17. Battery charger

18. Main Power Handle Assembly
19. Battery

20. Chassis 21. RCBO

22. Level Sensor 23. Flash Light

24. Steer Cylinder

25. Steer Wheel 26. Drive Reducer,DC 27. Ground Controller 28. Power Unit 29. Hydraulic Oil Tank

30. Rear Wheel

CSA

ANSI

Japan Korea Poland

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GTJZ0407SE Operation Manual

MACHINE COMPONENTS
Machine positions Stowed position The machine comes in stowed position when fully retracted. Non-operating position The machine remains in non-operating position when the down limit switch does not disengage. Operating/raised position The machine comes in operating/raised position when the platform is raised until the down limit switch disengages. NoteThe platform height(from ground to platform floor) is 2±0.2m(6ft 7in±8in) when the down limit switch disengages.

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MACHINE COMPONENTS

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GTJZ0407SE Operation Manual

SAFETY

Read, understand and comply with the safety rules and regulations of your workplace and your government.
Before using the machine, ensure the operator is properly trained and qualified in safely operating the machine. The training includes but is not limited to
· Warning and instruction decals on the machine · Pre-operation inspection · Any factors that may affect the machine stability · Common hazards and countermeasures · Jobsite inspection · Functions of all controls and associated knowledge,
including emergency control. · Personal protection equipment that suits the task,
workplace and environment. · Safety operation · Transporting the machine · Measures against unauthorized use · Operating instructions Understand that as the operator you have the responsibility and right to shut down the machine in case of failure with the machine or other emergency at your workplace.
NOTICE
People suffering from heart disease, hypertension, epilepsy and other diseases and people who fear heights must never operate or use this machine. Also, people who have alcohol or drugs in their system, or experience excessive fatigue or depression, are prohibited from operating or using this machine.
SAFETY DEFINITIONS
This safety alert symbol appears with most safety statements. It means attention, become alert, your safety is involved! Please read and abide by the message that follows the safety alert symbol.

Indicates a hazardous situation that, if not avoided, will result in death or serious injury.
Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
NOTICE
Indicates a situation that can cause damage to the engine, personal property and/or the environment, or cause the equipment to operate improperly.
NOTE: Indicates a procedure, practice or condition that should be followed in order for the engine or component to function in the manner intended.
REPORTING ACCIDENTS
In case of any accident involving the machine of Hunan Sinoboom Intelligent Equipment Co., Ltd., notify Hunan Sinoboom Intelligent Equipment Co., Ltd. immediately, even if no personal injury or property damage occurs in the accident. Contact Hunan Sinoboom Intelligent Equipment Co., Ltd. by telephone and provide all necessary details. Failure to notify the manufacturer within 48 hours of the incident involving the machine of Hunan Sinoboom Intelligent Equipment Co., Ltd. may void the product’s warranty.
NOTICE
Thoroughly inspect the machine and all its functions after any accident. Make sure to test it first from the ground controller and then from the platform controller. Ensure the machine’s lifting height does not exceed 3 m (9.8 ft) until all damage has been repaired and all controllers operate properly.

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SAFETY

ELECTROCUTION HAZARDS
NOTE: This machine is not insulated and does not have an electric shock protection function.
All operators and managers shall comply with national or local regulations regarding the minimum safe distance of live conductors above the ground. In the absence of such requirements, operators and managers should follow the minimum safety distance requirements in Table 3-1 Minimum Safe Distance, page 32.

TIPPING HAZARDS AND RATED LOAD

Maximum rated load bearing capacity of the platform:

Table 3-2

GTJZ0407SE Retracting Extending: Stationary only Extending: Extension only

240 kg526 lb) 140 kg306 lb) 100 kg220 lb)

ELECTRICAL SHOCK HAZARDS
· Always maintain a safe distance from power lines and electrical equipment in accordance with applicable government regulations and see Table 3-1 Minimum Safe Distance, page 3-2.
· Consider platform movement, wire swinging or drooping, beware of strong winds or gusts, and do not operate the machine when there is lightning or heavy rain.
· If the machine comes into contact with live wires, keep away from the machine. Personnel on the ground or on the platform must not touch or operate the machine until the power is switched off.
· Do not use the machine as a ground wire during welding and polishing operations.

Table 3-1 Minimum Safe Distance

Voltage (Phase to Phase, kV)
0-50 50-200 200-350 350 -500 500 -750 750 -1000

Minimum Safe Distance (m/ft)
3.05 (10) 4.60 (15) 6.10 (20) 7.62 (25) 10.67 (35) 13.725 (45)

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GTJZ0407SE Operation Manual

TIPPING HAZARDS
· Personnel, equipment and materials on the platform must not exceed the maximum load capacity.
· Only raise or extend the platform when the machine is on solid, level ground.
· Do not use the tilt alarm as a level indicator. The tilt alarm on the platform will sound only if the machine is heavily tilted. If the tilt alarm sounds: Be very careful to lower the platform. Transfer the machine to solid, level ground. Do not change the level or limit switch.
· Do not drive faster than 0.8 km/h 0.5 mph) when the platform is raised.
· When the platform is raised, the machine cannot travel on uneven terrain, unstable surfaces or in other dangerous conditions.
· Do not operate the machine during strong winds or gusts, and do not increase the surface area of the platform or load. Increasing the area exposed to the wind will reduce the stability of the machine.
· When the machine is on rough ground, with gravel or other uneven surfaces, or near holes and steep slopes, use caution and reduce the speed.
· When on the platform do not push and pull objects outside of it. The maximum lateral force allowed for indoors is 400 N(90 lbf).
· Do not change any machine parts that may affect safety and stability.
· Do not replace key parts that affect machine stability with different weights or specifications.
· Do not modify or change moving aerial platforms without the manufacturer’s prior written permission.
· On the platform, do not attach an additional device for placing tools

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SAFETY
TIPPING HAZARDS or other materials to the guardrail. This will increase the platform weight, surface area and load.
· Do not place on, or fasten to, any overhanging load to any part of this machine.
· Do not place ladders or scaffolding on the platform or any parts of the machine.
· Do not use the machine on a moving or active surface or on a vehicle. Ensure all tires are in good condition, the slotted nuts tightened and the cotter pins complete.
· Do not use a battery that weighs less than the original battery(33 kg [73 lb]). The battery not only provides power, it also serves as a counterweight. The battery is vital to maintaining the stability of the machine.
· Do not use a platform to propel machines or other objects.
· Do not let the platform touch nearby objects.
· Do not tie off the platform with rope or other binding materials to nearby objects.
· Do not put a load outside the platform.
· Do not operate the machine when the chassis doors are open.
· When the platform is caught or stuck or when other objects in the vicinity impede its normal movement, do not use the platform controller to lower the platform. If you intend to lower the platform with a ground controller, you must operate it only after all personnel have left the platform.
© Oct 2021

SAFETY

WORK ENVIRONMENT HAZARDS
UNSAFE JOBSITE HAZARDS · Do not operate the machine on
surfaces, edges or potholes that cannot bear the weight of the machine. Raise or extend the platform only when the machine is on firm, flat ground. · Do not use the tilt alarm as a horizontal indicator. The tilt alarm on the platform will sound only when the machine is heavily tilted. · If the tilt alarm sounds while lifting the platform, be very careful when lowering the platform. Do not change the level or limit switch. · Running speed should not exceed 0.8 km/h (0.5 mph) when the platform rises.

UNSAFE JOBSITE HAZARDS
· Never travel on uneven terrain or unstable surfaces or in other dangerous conditions when raising the platform.
· When the machine retracts, be careful and slow down when the machine is moving on uneven terrain, crushed stone, unstable or smooth surfaces, steep slopes and near cave entrances.
· Do not drive or lift the machine on slopes, steps or vaulted surfaces that exceed the maximum climbing capacity of the machine.
Before or during machine operation, check the possible hazards on the jobsite and beware of the restrictions within the environment, including flammable and explosive gas/dust.If the machine is used in any other applications, or by any other means, as specified by Sinoboom, it must be approved or guided by the manufacturer.

BEAUFORT NUMBER 0 1 2

METERS/ SECOND
00.2 0.31.5 1.63.3

3.45.4

MILE/ HOUR 00.5 13 47
812

5.57.9 1318

8.010.7 1924

10.813.8 2531

13.917.1 3238

17.220.7 3946

20.824.4 4754

Table 3-3

DESCRIPTION

GROUND CONDITION

Calm Light air Light breeze Gentle breeze Moderate breeze Fresh breeze Strong breeze
Near gale/moderate gale Fresh gale Strong gale

Calm. Smoke rises vertically.
Wind motion visible in smoke.
Wind felt on exposed skin. Leaves rustle.
Leaves and smaller twigs in constant motion.
Dust and loose paper rise. Small branches begin to move.
Smaller trees sway.
Large branches in motion. Flags waving near horizontal. Umbrella use becomes difficult.
Whole trees in motion. Effort needed to walk against the wind.
Twigs broken from trees. Cars veer on road.
Light structure damage.

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GTJZ0407SE Operation Manual

NOTICE
Maximum climbing ability is suitable for machines with platform retracted. Maximum Slope: GTJZ0407SE: 25% (14° Climbing capacity means the maximum allowable tilt angle of the machine when it is on solid ground and the platform is only capable of carrying one person. As the weight of the machine’s platform increases, the machine’s climbing capacity reduces.
UNSAFE OPERATION HAZARDS
At a minimum, operators must operate and maintain the machine as stated in this manual and in the Operation Manual in addition to following more stringent industry regulations and workplace rules. Never engage in unsafe machine operation. Do not use the machine in the following situations · Unrelated personnel/equipment is present in the
working envelope of the machine. · Use as a crane (except the custom-made ones with
such functions). · Use on the truck, trailer, tracked vehicle, ship, scaf-
fold and the like without written consent by the manufacturer or a qualified professional. · Improper securing of the machine to another object by just sitting it against, fastening or binding. · Stunt or imprudent use of the machine. · Overloaded or overmoment sitiuation. · Other situations as specified in the Manuals.

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SAFETY
UNSAFE OPERATION HAZARDS
· Do not push any object outside the platform. The maximum lateral force allowed for indoors is 400 N (90 lbf).
· Do not change any machine parts that may affect safety and stability.
· Do not replace key parts that affect machine stability with different weights or specifications.
· Do not change or modify moving aerial platforms without the manufacturer’s written permission.
· On the platform, do not attach an additional device for placing tools or other materials to the guardrail. This will increase the platform weight, surface area and load.
· Do not put ladders or scaffolding on the platform or any part of this machine.
· Do not use the machine on any mobile or movable surface or vehicle. Ensure all tires are in good condition, the slotted nuts tightened and the cotter pins complete.
· Do not use a battery that weighs less than the original battery(33 kg [73 lb]). The battery not only provides power, it also serves as a counterweight. The battery is vital to maintaining the stability of the machine.
· Do not place or attach any suspended load onto any part of the machine.
· Do not use the machine as a crane.
· Do not use the platform to push the machine or other objects.
· Do not allow the platform to touch nearby objects.
· Do not tie the platform onto nearby objects.
· Do not put the load outside the platform.
· When the platform is caught or stuck or when other objects in the vicinity impede its normal
© Oct 2021

SAFETY

UNSAFE OPERATION HAZARDS movement, do not use the platform controller to lower the platform. If you intend to lower the platform with a ground controller, you must operate it only after all personnel have left the platform.
· Do not operate the machine when the chassis door box is open.
· When one or more of the machine’s tires are off the ground, evacuate all personnel before attempting to stabilize the equipment. Use a crane, forklift or other suitable apparatus to stabilize the equipment.
FALL HAZARDS
At a minimum, operators must operate and maintain the machine as stated in Operation Manual and in the Maintenance Manual in addition to following more stringent industry regulations and workplace rules.

FALL HAZARDS
· Each person on the platform must wear harnesses or use safety equipment consistent with government regulations. Fasten the cable to the fixed point of the platform. Never fasten the cable of more than one person to a fixed point on the platform.
· Do not sit, stand or crawl on the guardrails. When on the platform always remain standing on the platform floor.
· Do not climb down from the platform when the platform is elevated.
· Keep the platform floor free of obstacles.
· Do not enter or exit the platform unless the machine is fully in place.
· Close the platform entrance door before operating the machine.
· Do not operate the machine if the handrails are not properly installed and the platform entry door is not closed.
COLLISION HAZARDS
At a minimum, operators must operate and maintain the machine as stated in the Operation Manual and in the Maintenance Manual in addition to following more stringent industry regulations and workplace rules.

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GTJZ0407SE Operation Manual

SAFETY

COLLISION HAZARDS
· Pay attention to the field of sight and the presence of blind spots when moving or operating the machine.
· Pay attention to the extended platform when moving the machine.
· Check the work area to avoid ground and overhead obstructions or other possible risks.
· Be sure to exercise caution when using the platform controller and chassis controller. Color-marked directional arrows show the function of travel, lift and steering.
· Users must comply with user, workplace and government rules regarding the use of personal protective equipment (hard hats, safety belts and gloves, etc.).
· Place the machine on level ground or in a secured position before releasing the brakes.
· Only lower the platform when there are no people or obstructions in the area beneath it.
· Limit the speed of travel according to ground conditions, crowding, gradients, the presence and location of personnel and any other factors that may cause collisions.
· Do not operate the machine on any crane or overhead traveling device unless the crane control is locked or precautions have been taken to prevent any potential collision.
· Do not place your hands and arms where they may become crushed or trapped.
· Do not work in or under the platform or near the scissor arms when the safety lever is not in place.
· Maintain good judgment and planning when using the controller on the ground to operate the machine. Maintain proper distance between operator, machine and fixed object.

COLLISION HAZARDS · Never operate a machine danger-
ously or for fun.
CRUSH HAZARDS
A potential crush hazard exists during movement of the machine. Always keep body parts and clothing a safe distance from the machine during machine operation.
CRUSH HAZARDS · Do not place your hands and arms
where they may become crushed or trapped. · Do not work in or under the platform or near the scissor arms when the safety lever is not in place. · Maintain good judgment and planning when using the controller on the ground to operate the machine. Maintain proper distance between operator, machine and fixed object.

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SAFETY
EXPLOSION AND FIRE HAZARDS
EXPLOSION AND FIRE HAZARD · Do not use the machine or charge
the battery in hazardous or potentially flammable or explosive atmospheres. · For the engine-powered machines, never add fuel while the engine is still running, and only add fuel when the place is well ventilated and free of flame, spark or any other hazards that may cause explosion. · Never spray ether on the engine equipped with glow plug.
DAMAGED MACHINE HAZARDS
NOTICE
To avoid machine damage, follow all operation and maintenance requirements in the Operation Manual and the Maintenance Manual.

UNSAFE OPERATION HAZARDS · Do not use the machine if it is
damaged or not in proper operating condition. · Thoroughly inspect and test for all functions of the machine before use. Immediately mark and stop damaged or faulty machines. · Ensure that all maintenance operations have been performed in accordance with theOperation Manual and the corresponding Maintenance Manual. · Make sure all labels are in place and are legible. · Ensure that the Operation Manual and Maintenance Manual are sound, easy to read and stored in the storage compartment on the platform.
BODILY INJURY HAZARDS
Always follow all operation and maintenance requirements in the Operation Manual and the Maintenance Manual.
UNSAFE OPERATION HAZARD Do not operate the machine when there are oil spills/leaks. Oil spills or leaks in hydraulic fluids may penetrate and burn the skin. NOTE: The operator must carry out maintenance during the pre- operation inspection only. During operation, keep the left and right doors of the chassis closed and locked. Only trained service personnel can open the left and right doors to repair the machine.

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GTJZ0407SE Operation Manual

BATTERY HAZARDS
FIRE AND EXPLOSION HAZARD · Batteries contain sulfuric acid and
generate explosive mixtures of hydrogen and oxygen gases. Keep any device that may cause sparks or flames (including cigarettes/smoking materials) away from the battery to prevent explosion. · Do not touch the battery terminals or cable clips with tools that may cause sparks.
BATTERY HAZARD Always wear protective glasses or goggles and protective clothing when working with batteries. Remove all rings, watches and other accessories.
CHEMICAL BURN HAZARD Avoid spilling or contacting battery acid with unprotected skin. Seek medical attention immediately if battery acid contacts skin.

SAFETY
BATTERY HAZARD
· Only connect the charger to a grounded 3wire AC outlet. Be sure the charger is in proper operating condition before charging.
· Only use the charger provided with the machine by the manufacturer.
· Ensure the place where the battery is charged is well ventilated and far away from sunlight, flame, spark or any other hazards that may cause explosion, and do not expose the battery to the water or rain.
· Only the properly trained personnel authorized by the workplace are allowed to remove the battery from the machine.
· Be sure to use the appropriate number of personnel and proper lifting methods when changing the battery.
· During the assembling or disassembling process, never use the battery in a forciable manner, and never allow the battery to fall off.
· Never directly short-circuit the battery outputs with electrical cords.
· Should the battery acid spill out, use bicarbonate (baking soda) mixed with water to neutralize the acid.
· Never store the battery in water or humid atomosphere.
· Daily check the battery cable for damage, and replace any damaged parts before operating the machine.

GTJZ0407SE Operation Manual

3-9

SAFETY

LITHIUM BATTERY HAZARD
· Only use the dedicated charger to charge the battery.
· Do not allow lens, needles or other sharp objects to contact with the battery, otherwise the battery membrane will easily get damaged.
· Do not immerse the batttery into the sea or water for an extended period of time.
· Do not use the machine with the battery close to a heat source (fire, heater, etc).
· Do not use the battery with the positive or negative terminals installed inversely.
· Do not directly connect the battery to a power outlet .
· Do not throw the battery into a fire or heater,
NOTICE
After charging the battery, be sure that: · The battery cable connections are free of
corrosion. · The battery hold-down and cable connections are
secured. Adding terminal protection and anti-corrosion sealants will help reduce corrosion of the battery terminals and cables.
WELDING AND POLISHING REQUIREMENTS
Before welding, grinding and polishing operations, always ensure you read and understand all operation and maintenance requirements in the Operation Manual and the Maintenance Manual.

WELDING HAZARDS
· Comply with the welder manufacturer’s recommendations for procedures concerning proper use of the welder.
· Welding leads or cables may only be connected after turning off the power unit.
· Carry out welding operations only after the welding cable has been correctly connected.
· Do not use the machine as a ground wire during welding operation.
· At all times, make sure that the power tools are completely stored in the working platform. Do not hang the power tools on the railing of the working platform or the work area outside the working platform, or hang the power tools directly by the wire.
Before performing welding, grinding and polishing work, welders must seek permission of the responsible department at the workplace.
AFTER USING THE MACHINE
1. Choose a safe parking location that is on sturdy, level ground and that is free of obstructions. Avoid areas with heavy traffic.
2. Lower the platform. 3. Turn the emergency stop switch of the ground con-
troller to the “OFF” position 4. Turn the key switch to the “OFF” position and re-
move the key to avoid unauthorized use of the machine. 5. Block the wheels with the wheel wedges. 6. Charge the battery.
NOTICE
After using the machine, the power off switch must be disconnected.

3-10

GTJZ0407SE Operation Manual

JOBSITE INSPECTION

UNSAFE OPERATION HAZARD
Be sure to follow the instructions and safety rules in this manual. Failure to follow the instructions and safety rules in this manual may result in death or serious injury.
Do not operate this machine unless you have learned and practiced the rules for safely operating the machine as stated in this manual.
· Know and understand the safety rules before continuing the next step.
· Avoid dangerous situations. · Always check the machine before
operating. · Select appropriate machinery and
personal protective equipment (hard hats, safety belt and gloves, etc.) for the task. · Always perform a pre-operation function test before using the machine. · Check the work site. · Check the safety decals/ nameplate on the machine. · Only use the machine according to the instructions in this manual and for its intended purpose.
During the jobsite inspection the operator determines whether the jobsite is suitable for safe machine operation. The operator should conduct the jobsite inspection before moving the machine to the jobsite.
Safety is the operator’s responsibility. Part of safety is conducting a thorough jobsite inspection. Operators must identify and avoid workplace hazards when moving, installing and operating the machine.
Unless approved by Sinoboom, never operate the machine in a hazardous site. The following items present danger on the jobsite:
· Steep hills or caves · Ground prominences, obstacles or debris · Ground inclines

· Unstable or ultra-smooth surfaces · Overhead obstacles and high-voltage wires · Hazardous locations · Ground surface that could fail to support the ca-
pacity of the machine and its load · Gusts and strong winds · Actions by unauthorized personnel · Other possible unsafe conditions

GTJZ0407SE Operation Manual

4-1

JOBSITE INSPECTION

This Page Intentionally Left Blank

4-2

GTJZ0407SE Operation Manual

PRE-OPERATION INSPECTION

UNSAFE OPERATION HAZARD
Be sure to follow the instructions and safety rules in this manual. Failure to follow the instructions and safety rules in this manual may result in death or serious injury. Do not operate this machine unless you have learned and practiced the rules for safely operating the machine as stated in this manual. · Know and understand the safety
rules before continuing the next step. · Avoid dangerous situations. · Always check the machine before operating. · Select appropriate machinery and personal protective equipment (hard hats, safety belt and gloves, etc.) for the task. · Always perform a pre-operation function test before using the machine. · Check the work site. · Check the safety decals/ nameplates on the machine. · Only use the machine according to the instructions in this manual and for its intended purpose.
Before operating the machine, please first understand the tasks to be done and be aware of the following
1. Be familiar with each function of the machine and capable of operating it adeptly.
2. Only the person authorized by the management is allowed to operate the machine.
3. Obey the safety rules in this manual, and fully understand and follow the operating instructions in this manual to operate the machine.
4. The operator should go through a professional training based on this operation manual, and should be certified as a qualified operator in operation of this machine.

5. Clearly understand all nameplates, warning and safety decals on the machine.
6. Before each operation, examine and check the operational environment, and ensure the safety protection equipment is properly in place. The safety equipment may differ according to the operational environment.
7. Before operating the machine, be sure that all control handles are returned to neutral, and all switches in the OFF position.
TIPS FOR CONDUCTING A PRE-OPERATION INSPECTION
· The operator is responsible for performing the “preoperation inspection” and routine maintenance as stated in this manual.
· Before each shift change, the operator must conduct a pre-operation inspection to find out whether the machine has obvious problems before the operator performs a pre-operation function test.
· The pre-operation inspection also helps the operator determine whether the machine requires routine maintenance.
· See the list of machine components on 2 Machine Components, page 2-1. Check the machine for any modified, damaged, loose or missing parts.
· Never use a machine that has damaged or modified parts. Mark the machine and stop using the machine if you discover damage or modifications.
· Only qualified maintenance technicians can repair the machine according to the manufacturer’s regulations. After any maintenance, the operator must perform another pre-operation inspection before conducting a pre-operation function test.
· Qualified maintenance technicians must perform regular maintenance inspections according to the requirements in the manufacturer’s Maintenance Manual.

GTJZ0407SE Operation Manual

5-1

PRE-OPERATION INSPECTION

TIPPING HAZARD
Do not change or modify the aerial work platform without the prior written permission of the manufacturer. If an additional device is installed on the platform or guardrail for placing tools or other materials, this will increase the platform weight and surface area or increase the load.
CONDUCTING A PREOPERATION INSPECTION
Before starting the machine, check whether it meets the following requirements: · Ensure the Operation Manual and Maintenance
Manual are in good condition, legible and stored in the storage compartment on the platform. · Make sure all labels are legible and appropriately located. · Check for hydraulic oil leaks. Check for proper oil level. For details, see Inspect Hydraulic Oil Level, page 5-2. Add oil as needed. · Check whether the battery level is below 70%. For details, see Inspect Battery Level, page 5-3. Charge the battery as needed. · Check whether the protective device in use matches the type of work performed and conforms to relevant technical standards.
INSPECTING PARTS
Before each use or work shift,check the machine for any damaged, improperly installed, loose or missing parts and unauthorized changes: · Electrical components, wiring,cables and safety
ropes · Hydraulic power unit, oil tank, fittings, hoses,
cylinders and manifolds · Battery pack and wiring · Drive motors · Tires and wheels · Safety arm · Limit switches and horn · Alarms and LEDs

· Nuts, bolts and other fasteners · Platformincluding rails, floor plate, safety lock,
brackets and entry door · Pothole guard · Scissor arm pins and fasteners · Control handles · Personal protection equipment · Emergency control equipment · Operation instructions, warning and control decals
NOTICE
If any part is found damaged, missing, or improperly installed, please immediately replace with a new one and install correctly; if any fastener is found detached or loose, please tighten immediately.
INSPECTING ENTIRE MACHINE
Inspect the entire machine for damage: · Cracks in a weld joint or structural par · Dents or other damage · Severe rust, corrosion or oxidation · Improper twisting of steel wire ropes, electric cables,
hoses inside the platform · Missing or loose structural parts and key compo-
nents, including fasteners and pins for correct positioning and tightness · The folding platform’s ability to support the platform side rail and proper installation of safety pin with wire rope
INSPECT HYDRAULIC OIL LEVEL
Ensuring appropriate hydraulic oil is important for proper operation of the machine. Operating the machine with an improper hydraulic oil level can damage hydraulic components. Performing daily inspection of the hydraulic oil level will help you determine if a problem exists in the hydraulic system. Be sure to correct the problem before operating the machine. Perform the following procedures with the platform retracted:

5-2

GTJZ0407SE Operation Manual

PRE-OPERATION INSPECTION

1. Open the door on the right side of the chassis. 2. Inspect the mark on the side of the hydraulic oil
tank. 3. The hydraulic oil level should appear within “max”
and “min” mark in the hydraulic oil tank. 4. Add hydraulic oil as needed. Never overfill the tank.

Table 5-1

CUSTOMER REQUIREMENTS
Normal-temperature region 0°C to 40°C (32°F to 104°F)
Cold region -25°C to 25°C (-13°F to 77° F)

HYDRAULIC OIL MARK L-HM46
L-HV32

CUSTOMER REQUIREMENTS
High-temperature region greater than 40°C (104°F)
Extremely cold region less than -30°C (-22°F)

HYDRAULIC OIL MARK
L-HM68
Special programmes need to be identified.

NOTICE
Different hydraulic oils can be added according to customer requirements upon factory delivery, but cannot be mixed.

INSPECT BATTERY LEVEL

Use the diagnostic reading display on the platform to determine the battery level.

Table 5-2 PLATFORM POWER DISPLAY POWER RATIO

DESCRIPTION

90-100%

The battery has been fully charged.

70%

The battery is at 70% of its capacity.

50%

The battery is at 50% of its capacity.

30%

The battery is at 30% of its capacity.

20% 10%

The battery level is at 20%, which is low. The battery requires recharging.
The battery level is at 10%, which is very low. The machine will become slow. The battery requires recharging.

GTJZ0407SE Operation Manual

5-3

PRE-OPERATION INSPECTION

This Page Intentionally Left Blank

5-4

GTJZ0407SE Operation Manual

PRE-OPERATION FUNCTION TEST

UNSAFE OPERATION HAZARD
Be sure to follow the instructions and safety rules in this manual. Failure to follow the instructions and safety rules in this manual may result in death or serious injury.
Do not operate this machine unless you have learned and practiced the rules for safely operating the machine as stated in this manual.
· Know and understand the safety rules before continuing the next step.
· Avoid dangerous situations.
· Always check the machine before operating.
· Select appropriate machinery and personal protective equipment (hard hats, safety belt and gloves, etc.) for the task.
· Always perform a pre-operation function test before using the machine.
· Check the work site.
· Check the safety decals/ nameplate on the machine.
· Only use the machine according to the instructions in this manual and for its intended purpose.
Conducting a pre-operation function test helps you discover potential problems before you start using the machine. The operator must test all machine functions according to the instructions in this manual.
Do not use a machine with problems or malfunctions. Mark the machine and do not use it if you discover any problems. Only qualified maintenance technicians can repair the machine according to the manufacturer’s regulations.
After any maintenance, the operator must perform another pre-operation inspection before conducting a preoperation function test.

PREPARING FOR A PREOPERATION FUNCTION TEST
NOTICE
All the pre-operation function tests must be completed within the same period.. Before beginning a pre-operation function test: 1. Select a test area that has a solid, flat, level
surface. 2. Ensure the test area is free of obstacles. 3. Connect the battery to the machine if it is not al-
ready connected.
TESTING THE GROUND CONTROLLER(CANPLUS/ DTC SYSTEM-K300)
NOTICE
Test the ground controller in one cycle.

1 7
2
3 4 6

5
Figure 6-1

1. Hour Meter 2. OFF Position

5. Ground Control Position 6. Emergency Stop Button

GTJZ0407SE Operation Manual

6-1

PRE1-OPERATION FUNCTION TEST

3. Platform Control Position 4. Ke2y Switch

7. Lifting/Lowering Enable Switch

TCEOSN3TTIRNOGLTLHEERG1FRUONUCNTDION

TESTING THE GROUND CONTROLLER SINOBOOM/DTC SYSTEMK500
1

4
5
2
1. Push the emergency stop button on the ground controller and platform controller to the ON position.
2. Turn the key switch to the ground control position.
3 3. Ensure the relevant indicator turns on and does not display an error message.

2 3 4 5

TESTING THE EMERGENCY STOP

FUNCTION 4

14 13

Figure 6-2 Ground controllerSINOBOOM/

1. Put the emergency stop button on the ground into

DTC system-K500

the OFF position by pressing it. Ensure all func-

tions shut down.

5
2. Pull out the emergency stop button to the ON

1. Fuse

9. Back key

position.

2. Emergency stop button 10. Up key

TESTING THE LIFTING AND LOWERING FUNCTIONS

3. Off position
4. Platform control position
5. Key switch Ground/Platform select switch

11. Enable button 12. Platform down button
13. Platform up button

6. Ground control position 14. OK

1. Turn the lifting/lowering enable switch upward to start the lifting function. Ensure the platform lifts.
2. Release the lifting/lowering enable switch. Ensure the platform stops lifting.
3. Turn the lifting/lowering enable switch down to start the lowering function. The platform should lower and the alarm should ring.

7. Controller 8. Display screen

15. Down key

6-2

GTJZ0407SE Operation Manual

PRE-OPERATION FUNCTION TEST

Lift function

UNSAFE OPERATION HAZARD

1 · Unless in emergency situations, never operate from the ground control console if there are still persons on the platform.

· Never operate the machine if any

control joystick or switch that

controls the platform movement

is not returned to the OFF position

after being released.

Grou3nd/Platform select switch

1. Simultaneously press and hold the enable button

and platform up button to acitivate the platform should go up.

the

lift

function,

2.3 Release the enable button or platform up button,
the platform should cease to go up.
3. 4Simultaneously press and hold the enable button
and platform down button to acitivate the lift
function, the plat7form should go down, and the 5 alarm should sound.

1. Push in the emergency stop buttons on the ground and platform controllers to the ON position.

TESTING THE PLATFORM CONTROLLER (DTC)
1

2. Turn the key switch to the ground control position.

3. Ensure the relevant indicator light illuminates and no fault message shows up.

1
Emergency stop button
10

2
11

1. Push the emergency stop button on the ground

controller to the OFF position. All functions should

not be able to operate.

2. Pull out the red emergency stop button to the ON

position.

12
8
9

KG
Enable button

1. With the enable button not pressed, directly press

the function button. The relevant function should

not operate.

2. Simultaneously press and hold the enable button and the function button. The relevant function should operate.

GTJZ0407SE Operation Manual

2 6-3 10
3

12 13
15 14 13
© Oct 2021

PRE-OPERATION FUNCTION TEST

Figure 6-3 Platform con7troller (DTC)

1. Steer right

6 8. Emergency stop button

2. Steer left
9

9. Display screen (to display battery level and fault codes)

3. Enable switch

10. Lift function enable switch

4. Platform up

11. Horn

12. Drive/steer

5. Platform down

function enable

switch

6. Drive forward

13. Drive high/low 3 speed select switch

7. Drive reverse

Note:Refer to the Fault Diagnosis section 5 of Maintenance Manual for the fault codes
12 displayed on the screen.

13 UNSAFE OPERATION HAZARD

GENSCY T O P

· Unless in emergency situations, never operate from the ground controller if there are still persons on the platform.
· Never operate the machine if any joystick or switch that controls the platform movement is not returned to the OFF position after being released.
· Do not remove, modify or disable the footswitch (if equipped) by adding stops or any other means to prevent death or serious injury.

Ground/Platform select switch

3
4 5 1. Pull out the emergency stop buttons on the ground and platform controllers to the ON position. 2. Turn the key switch of the ground controller to the platform control position. Emergency stop button
1. Push the emergency stop button on the platform or ground controller to the OFF position. All functions should not operate.
2. Pull out the emergency stop button on the platform and ground to the ON position.
Horn button
Press the horn button. The horn should sound. Enable button
Enabling key
1. Test the function enable button. 2. With the enable button on the joystick not
pressed, directly deflect forward/backward the joystick. The lift and drive functions should not operate. 3. Hold the enable button on the joystick and deflect forward/backward the joystick. The corresponding function should operate. Lift function

6-4

GTJZ0407SE Operation Manual

9
PRE-OPERATION FUNCTION TEST

Lifting Lowering

12 1. Press the lift function enable button. The button

should illuminate.

13 2. Hold the enable button on the joystick and push the joystick forward to activate the platform up

function. The platform should go up and the

pothole guard device should deploy.

3. Release the joystick. The platform should stop rising.

4. Hold the enable button of the joystick and pull the

GENSCY T O

joystick back to activate the platform down function. The platform should go down with the alarm sounding.

P Note: The lift speed is in direct proportion to the travel

distance of the joystick.

Drive and brake functions

Forward
Back
5 7
1. Press the drive/steer function button. The button should illuminate.
2. Hold the enable button of the joystick and slowly
10 deflect the joystick forward until the machine
begins to drive forward, then return the joystick to the center position. The machine should reduce speed and then stop.
11 3. Hold the enable button of the joystick and slowly deflect it backward until the machine begins to drive forward, then return the joystick to the center position. The machine should reduce speed and then stop.
Note: The drive speed is in direct proportion to the travel distance of the joystick.

NOTICE
The brake must be able to hold the machine at any slope the machine is able to climb. Steer function
8

Right
Left
1. Press the drive/steer function button. The button should illuminate.
2. Hold the enable button on the joystick, and press on the left side of the thumb rocker switch for steer left function, the machine should steer left.
3. Hold the enable button on the joystick, and press on the right side of the thumb rocker switch for steer right function, the machine should steer right.
Drive high/low speed select button
9 TIPPING HAZARDS
Be sure to select the low speed mode to drive when the machine tilts. When the tilt alarm sounds, stop all functional operations except lowering, and do not continue the work unless the factor that causes the tilting is removed.
12
1. With the machine stowed, push the drive high/low speed select button, the button should illuminate and the machine should drive at low speed.
2. Push the button again, the button indicator light should go off and the machine should drive at high speed.
EMERGENSCY T O P

GTJZ0407SE Operation Manual

6-5

PRE-OPERATION FUNCTION TEST

TESTING THE PLATFORM CONTROLLER CANPLUS

Figure 6-4 Platform controllerCANPLUS
1

1. Steer right 2. Steer left 3. Enable switch 4. Platform up 5. Platform down
6. Drive forward 7. Drive reverse

8. Emergency stop button 9. Display screen 2

10. Lift function

eanble switch

171. Horn

162. Drive/steer

function enable

switch

13. Drive high/low speed select switch

UNSAFE OPERATION HAZARD

· Unless in emergency situations,

never operate from the ground

control console if there are still

persons on the platform.

· Never operate the machine if any

control joystick or switch that

controls the platform movement

is not returned to the OFF position

after being released.

· Do not remove, modify or disable

the footswitch by adding stops or

any other means to prevent death

or serious injury.

3 Ground/Platform select switch

4
5
1. Push in the emergency stop buttons on the ground and platform controllers to the ON position.
2. Turn the key switch of the ground controller to the platform control position.
Emergency stop button

1. Push the emergency stop button on the platform or ground controllerto the OFF position. All functions should not be able to operate.
2. Pull out the emergency stop button on the platform and ground to the ON position.
Horn button

Press the horn button. The horn should sound. Enable button

6-6

GTJZ0407SE Operation Manual

PRE-OPERATION FUNCTION TEST

Enabling key

Forward Back

1. Push any function enable button. 2. With the enable button on the joystick not
pressed, directly deflect forward/backward the joystick. The lift and drive functions should not operate. 3. Hold the enable button on the joystick and deflect forward/backward the joystick. The resoponding function should operate.
Lift function
Lifting Lowering
1. Press the lift function enable button. The button should illuminate.
2. Hold the enable button on the control handle and push the control handle forward to activate the platform up function. The platform should be up and the pothole guard device should extend.
3. Release the control handle. The platform shoud stop rising.
4. Hold the enable button of the control handle and push the control handle back to activate the platform down function. The platform should be down with the alarm sounding.
Note: The lift/lower speed vary with the joystick deflection, the less the joystick is deflected, the slower the speed. Drive and brake functions

1. Press the drive/steer function button. The button should illuminate.
2. Hold the enable button of the control joystick and slowly deflect the joystick forward until the machine begins to move, then return the joystick to the center position. The machine should move forward and then stop.
3. Hold the enable button of the control joystick and slowly deflect it backward until the machine begins to move, then return the joystick to the center position. The machine should move backward and then stop.
Note: The drive speed vary with the joystick deflection, the less the joystick is deflected, the slower the speed.
NOTICE
The brake must be able to hold the machine at any slope the machine is able to climb.
Steer function
Right
Left
1. Press the drive/steer function button. The button should illuminate.
2. Hold the enable button on the joystick, and press on the left side of the thumb rocker switch for steer function and slowly deflect forward the control joystick, the machine should steer left.
3. Hold the enable button on the joystick, and press on the right side of the thumb rocker switch for steer function and slowly deflect forward the control joystick, the machine should steer right.
Note: The drive/steer speed vary with the joystick deflection, the less the joystick is deflected, the slower the speed. Drive high/low speed select button

GTJZ0407SE Operation Manual

6-7

PRE-OPERATION FUNCTION TEST
TIPPING HAZARDS Be sure to select the low speed mode to drive when the machine tilts. When the tilt alarm sounds, stop all functional operations except lowering, and do not continue the work unless the factor that cuases the tilting is removed.

TESTING THE PLATFORM CONTROLLER (SINOBOOM)

1 2
3

8
1. With the machine stowed, push the drive high/low speed select button, the button should illuminate and the machine should drive at low speed.

2. Push the button again, the button indicator light should be off and the machine should drive at high speed.

10 9
KG

12 11
13

Figure 6-5 Platform controller (SINOBOOM)

1. Steer right
2. Steer left
3. Enable switch 4. Platform up 5. Platform down 6. Drive forward

8. Emergency stop button
9. Display screen (to display battery level and fault codes)
10. Lift, drive & steer function enable switch
11. Horn
12. Indoor/outdoor mode select switch
13. Drive high/low speed select switch

6-8

GTJZ0407SE Operation Manual

PRE-OPERATION FUNCTION TEST

7. Drive reverse
Note: Refer to the Fault Diagnosis section of Maintenance Manual for the fault codes displayed on the screen.

UNSAFE OPERATION HAZARD

· Unless in emergency situations,

never operate from the ground

controller if there is any person

on the platform.

· Never operate the machine if any

control joystick or switch that

controls the platform movement

is not returned to the OFF position

after being released.

· Do not remove, modify or disable

the footswitch (if equipped) by

adding stops or any other means

to prevent death or serious injury.

3 Ground/Platform select switch

Press the horn button. The horn should sound. Enable button
Enabling key
1. Test the joystick enable button. 2. With the enable button on the joystick not
pressed, directly deflect forward/backward the joystick. The lift and drive functions should not work. 3. Hold the enable button on the joystick and deflect forward/backward the joystick. The corresponding function should work. Lift function

Lifting

Lowering

1. Pull out the emergency stop buttons on the

ground and platform controllers to the ON

position.

2. Turn the key switch of the ground controller to the platform control position.

1. Move the lift-drive toggle switch forward to select lift. The “lift enabled” light should illuminate.

1
Emergency stop button

2. Hold the enable button on the joystick and push the joystick forward to activate the platform up function. The platform should go up and the

pothole guard device should deploy.

3. Release the joystick. The platform should stop

rising.

4. Hold the enable button of the joystick and pull the joystick back to activate the platform down

1. Push the emergency stop button on the platform

or ground controller to the OFF position. All

function. The platform should go down with the alarm sounding.

functions should not work.
5
2. Pull out the emergency stop button on the platform and ground to the ON position.

Note: The lift/lower speed is in direct proportion to the travel distance of joystick. Drive and brake functions

Horn button

GTJZ0407SE Operation Manual

6-9

PRE-OPERATION FUNCTION TEST

Forward Back
1. Move the lift-drive toggle switch backward to select drive. The “drive enabled” light should illuminate.
2. Hold the enable button of the joystick and slowly push the joystick forward until the machine begins to drive forward, then return the joystick to the center position. The machine should reduce speed and then stop.
3. Hold the enable button of the joystick and slowly pull it back until the machine begins to drive reverse, then return the joystick to the center position. The machine should reduce speed and then stop.
Note: The drive speed is in direct proportion to the travel distance of joystick.
NOTICE
The brake must be able to hold the machine at any slope the machine is able to climb.
Steer function

TIPPING HAZARDS Make sure to select the low speed mode to drive when the machine tilts. When the tilt alarm sounds, stop all functional operations except lowering, and do not continue the work unless the factor that causes the tilting is removed.
1. With the machine stowed, push forward the drive high/low speed select switch, the low drive speed should be selected.
2. With the machine stowed, pull back the drive high/low speed select switch, the high drive speed should be selected.
Indoor/outdoor mode select switch

Right
Left
1. Move the lift-drive toggle switch backward to select drive and steer. The “drive enabled” light should illuminate.
2. Hold the enable button on the joystick, and press on the left side of the thumb rocker switch for steer function, the machine should steer left.
3. Hold the enable button on the joystick, and press on the right side of the thumb rocker switch for steer function, the machine should steer right.
Drive high/low speed select switch

1. With the machine stowed, push forward the indoor/outdoor mode select switch, the outdoor mode should be selected.
2. With the machine stowed, pull back the indoor/ outdoor mode select switch, the indoor mode should be selected.
TESTING THE DRIVE SPEED
Driving the machine at a reasonable speed is essential to safe machine operation. The drive function should respond quickly and smoothly under the control of the operator. The machine should drive within its entire

6-10

GTJZ0407SE Operation Manual

PRE-OPERATION FUNCTION TEST

speed range free of vibration, impact or abnormal

noise.

1. Pull out the emergency stop buttons on the ground

and platform controllers to the ON position.

5 2. Turn the key switch on the ground controller to the platform control position.

7Low speed test:

3. –SINOBOOM system: Move upwards the lift

function enable switch on the platform controller,

the indicator light of the switch should be on.

–DTC system: Press the lift function enable
10 button on the platform controller, the button
should illuminate.

DTC systemPress the drive/steer function enable switch, and then press the drive high/ low speed select switch, the low speed indicator light should be on.
12

4. Hold the enable switch on the control handle and deflect forward to activate the platform up function,
11 and raise the platform to operating position.
5. –SINOBOOM system: Move downwards the drive/ steer function enable switch on the platform controller, the indicator light of the switch should be on. Hold the enable switch on the control handle and slowly deflect forward to full drive position, the machine should drive at 0.8km/h (0.5mph), or 123 150s for a travel distance of 30m (98ft 5in).
–DTC systemPress the drive/steer function enable button, and hold the enable switch on the control handle and slowly deflect forward to full drive speed position, the machine should drive at 0.8km/h (0.5mph), or 123150s for a travel distance of 30m (98ft 5in).

8. Hold the enable switch on the control handle and slowly deflect forward to full drive speed position, the machine should drive at 2km/h (1.24mph), or 50 59s for a travel distance of 30m (98ft 5in).

NOTICE

I(sEf9et8rhMvfetic5Emein.aR)c, GhtaingEeaNtnaSOTdCkerYesmleosvseththaen

50s to travel 30m machine from

High speedPtest:

9. –SINOBOOM system: Move downwards again the drive high/low speed switch on the platform controller, the high speed mode should be activated.

NOT8ICE
If the machine takes less than 123s to travel 30m (98ft 5in), tag and remove the machine from service.
Turtle speed test
6. –SINOBOOM systemMove upwards the lift function enable switch on the platform controller, the indicator light of the switch should be on. Hold the enable switch on the control handle and deflect backward to activate the platform down function, and lower the platform to non-operating position.
DTC system: Press the lift function enable button on the platform controller. Hold the enable switch on the control handle and deflect backward to activate the platform down function, and lower the platform to nonoperating position.

–DTC system: Press again the drive high/low speed select switch, the low speed indicator light should be off. 10. Hold the enable switch on the control handle and slowly deflect forward to full drive speed position, the machine should drive at 4km/h (2.5mph), or 25 30s for a travel distance of 30m (98ft 5in).
NOTICE
If the machine takes less than 25s to travel 30m (98ft 5in), tag and remove the machine from service.
TESTING THE EMERGENCY LOWERING FUNCTION

7. –SINOBOOM system: Move downwards the drive/ steer function enable switch, the indicator light should be on. And then move upwards the drive high/low speed select switch, the low speed mode should be activated.

NOTICE
This test is performed when the platform is empty.

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6-11

PRE-OPERATION FUNCTION TEST
1. Push the emergency stop button on the ground controller and platform controller to the ON position.
2. Turn the key switch on the ground controller to the ground control position.
3. CANPLUS/DTC system-K300: Move the ground lifting/lowering switch up and raise the platform to the highest position. SINOBOOM/DTC system- K500Simultaneously press and hold the enable switch and platform up switch on the ground controller to raise the platform to the highest position.
4. Pull out the emergency lowering handle located behind the chassis.

NOTICE
Perform this step while you are standing on the ground using the platform controller. Do not stand on the platform while testing this function.

Figure 6-6 5. The platform shall descend to the lowest position.
TESTING THE TILT PROTECTION FUNCTION
UNSAFE OPERATION HAZARD · Do not reach your hand or arm to
the place where it may get crushed. · Before the safety arm is properly in place, do not work under the platform or scissor arm.

Figure 6-7
1. Raise the platform to the height which allows the safety arm to completely set up.
2. Set up the safety arm and lower the platform appropriately to ensure the safety arm supports effectively.
3. Flip the level switch to exceed 1.5 degrees in the left-to-right direction. Ensure the machine sounds an alarm.
4. Flip the level switch to exceed 3 degrees in the front-to-back direction. Ensure the machine sounds an alarm.
5. Lower the platform completely.
6. Place the two wooden boards under the two wheels on the left or right side of the machine, and then drive the machine onto the two boards. The wooden boards should measure(L × W × H): 100 mm × 50 mm × 19 mm (4 in. × 2 in. × 0.75 in.).
7. Change the machine’s walking function to a platform lifting function and then push the handle to raise the platform about 2 m (6.6 ft), the tilt alarm will sound, and the display screen will show “LL”, the machine cannot be operated to raise further or drive, but the lowering is allowed.
8. Completely lower the platform. Change the machine’s platform lifting function to a walking function. Drive the machine down and remove the wooden boards.
9. Place the two wooden boards under the two wheels on the front or back side of the machine, and then

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PRE-OPERATION FUNCTION TEST

drive the machine onto the two boards. The wooden boards should measure(L × W × H): 100 mm × 50mm × 58 mm (4 in. × 2 in. × 2.3 in.).
10. Change the machine’s walking function to a platform lifting function and then push the handle to raise the platform about 2 m (6.6 ft), the tilt alarm will sound, and the display screen will show “LL”, the machine cannot be operated to raise further or drive, but the lowering is allowed.
11. Completely lower the platform. Change the machine’s platform lifting function to a driving function. Drive the machine down and remove the wooden boards.
TESTING THE POTHOLE GUARD
1. Raise the platform until the press plate of scissor is off the carrier rod of the pothole guard.
2. The pothole guard plate should automatically extend.
3. Push hard on the left/right pothole guard plate. Ensure the pothole guard plate cannot be flipped upward.
4. Lower the platform. The pothole guard plate should automatically retract.
5. Place a wooden block under the pothole guard and raise the platform. The wooden block should measure(L × W × H): 100mm×50mm×50mm 4in×2in×2in.
6. When the platform raises until the press plate of scissor comes off the carrier rod of the pothole guard, the buzzers at the ground and platform controls should sound, and the display should indicate “18”, the platform up and drive functions should be restricted, with only the platform down function operative.
7. Completely lower the platform and remove the wooden block.

2. Operating from the ground controls, raise the platform with no load upon for twice, ensure there is no obvious shaking or malfunction.
3. With the platform raised by approx. 1m, gradually add loads to the platform.
· When the weight does not exceed 240kg (529lb), ensure that the platform is able to lift to the highest position.
· When the platform load exceeds 288kg (635lb), the overload indicator lamp will illuminate, an alarm will sound, and all functions will be restricted from use. Once you remove the excess weight, the work platform will be able to move again.
NOTICE
When the hydraulic oil is at a low temperature, the viscosity will in sure testing. If the temperature at which the new machine works (50°F), or the hydraulic oil temperature is less than 15(59°F), a reached(the ground or platform display shows OL), please re-cal

TESTING THE WEIGHING SYSTEM(OPTIONAL)
The weighing system is an option function, before testing ensure your machine is equipped with such function.
1. Position the machine on a flat, level and solid surface clear of obstacles, ensure each bearing and sliding groove is well lubricated.

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PRE-OPERATION FUNCTION TEST

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7 OPERATING THE MACHINE

UNSAFE OPERATION HAZARD
Be sure to follow the instructions and safety rules in this manual. Failure to follow the instructions and safety rules in this manual may result in death or serious injury.
Do not operate this machine unless you have learned and practiced the rules for safely operating the machine as stated in this manual.
· Know and understand the safety rules before continuing the next step.
· Avoid dangerous situations.
· Always check the machine before operating.
· Select appropriate machinery and personal protective equipment (hard hats, safety belt and gloves, etc.) for the task.
· Always perform a pre-operation function test before using the machine.
· Check the work site.
· Check the safety decals/ nameplate on the machine.
· Only use the machine according to the instructions in this manual and for its intended purpose.
This section provides specific instructions for all the aspects of machine operation. The operator is responsible for following all the safety rules and instructions in this manual.
Use this machine to transport people and tools to the workplace. It is unsafe and dangerous to use this machine for purposes other than what is stated in this manual.
Only trained and authorized personnel may operate the machine. If more than one operator uses the same machine at different times of the same work shift, they must all be qualified operators and follow all the safety rules and instructions in this Operation Manual.

Each new operator must perform the pre-operation inspection, pre-operation function test, and workplace checks before using the machine.
EMERGENCY STOP
1. Push in the emergency stop buttons on the platform controller and ground controller to the OFF position. All functions will not operate.
2. Pull out the lever of power-off plug assembly on the left door of chassis, all fuctions will not operate.
Figure 7-1 3. To resume the operation of any function, return the
positions of the emergency stop button and power off switch to the original.
NOTICE
If the platform controller displays the number “02”, press the emergency stop button immediately.

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OPERATING THE MACHINE

USING THE EMERGENCY LOWERING FEATURE

Pull out the emergency lowering handle to activate the

machine’s emergency stop function.

See Testing the Emergency Lowering Function,

page 6-11 for the emergency lowering handle position.

EMERGENCY TOWING/ DRAGGING
UNSAFE OPERATION HAZARD
· Unless in case of emergency situations, machine malfunction, power loss or loading/unloading, it is strictly prohibited to tow or drag the machine.
· When towing/dragging the machine, there should be no person in the platform.
· Before towing/dragging the machine, ensure that the machine is in stowed position with the turntable securely locked and platform free of any tools or objects.
· Do not tow/drag the machine with the drive hub engaged.
· The machine must on a level surface or secured before releasing the brake.
· The towing/dragging of the machine must follow the local laws and traffic rules.
The machine needs towing/dragging in case of an emergency, machine malfunction or power loss. There are two methods to release the brake: Method 1: 1. Chock the wheels from rolling. 2. Ensure the path of travel is clear of obstructions. 3. Locate the brake on the drive motor.

Figure 7-2 Drive motor

Table 7-1

NO. NAME

Brake

Special screw

Disengage hole

DESCRIPTION
M4×35-A2-70 GB/T 70.1

4. Insert the special screw into the 2 disengage holes on the brake.
5. Tighten the special screw, the brake on the drive motor will disengage.
6. Repeat the above procedures onto the other drive motor. After the both brakes are disengaged, the machine allows moving by human power.
7. After the towing is completed, chock the wheels and remove the special screw from the disengage hole.
8. Restore the special screw to its original position. 9. Remove the chocks as needed.
Method 2:
1. Chock the wheels from rolling. 2. Ensure the path of travel is clear of obstructions. 3. Turn the key switch to the ground controls. 4. Pull out the emergency stop button on the platform
controller to the ON position.
5. Pull out the emergency stop button on the ground controller to the ON position, and meanwhile hold the Enter key for 5s, the setting screen will be shown on the display.

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OPERATING THE MACHINE

6. Press the Page Down key until the display shows “Machine Mode”, then press the Enter button.
7. Press the Page Down key until the display shows “Break Release”, then hold the Enter key for 5s.
8. The horn should sound, while the buzzer should be sounding continuously, the brake is released successfully.
9. The machine allows moving by human power. 10. After the towing is completed, re-energize the
machine, the brake can operate properly. 11. Remove the chokes as needed.
NOTICE
The allowable towing speed is 3km/h1.9mph.
OPERATION FROM GROUND
UNSAFE OPERATION HAZARD
· Unless in emergency situations, do not operate from the ground controller when there are personnel in the platform.
· Do not operate the machine if any control handle or switch is not returnted to off position after being released.
Before operation 1. Turn the Ground/Platform select switch on the
ground controller to Ground. 2. Pull out the red emergency stop button on both the
ground controller to the ON position. 3. Ensure the battery is well connected. To raise/lower platform SINOBOOM/DTC system-K500Simultaneously press and hold the enable button and the platform up/down button to raise/lower the platform. CANPLUS/DTC system-K300Move upward/ downward the lift function enable switch to raise/lower the platform. To drive The drive function can not be operated from the ground controller.

To steer The steer function can not be operated from the ground controller.
OPERATION FROM PLATFORM
UNSAFE OPERATION HAZARD
· Unless in emergency situations, do not operate from the ground controller when there is any person on the platform.
· Do not operate the machine if any control handle or switch is not returned to off position after being released.
SINOBOOM control system Before operating the machine: 1. Turn the key switch on the ground controller to the
platform control position. 2. Pull out the emergency stop buttons on the ground
and platform controllers to the ON position. 3. Ensure the battery is properly connected. Platform up/down: Move upwards the lift function enable switch, hold the enable switch on the control handle and push forward/ backward to raise/lower the platform. To drive: 1. Move downwards the drive/steer function enable
switch, hold the enable switch on the control joystick and push forward/backward the control joystick to drive forward/backward. 2. Speed up: slowly move the joystick off center. 3. Speed down: slowly move the joystick towards center. 4. Stop: return the joystick to neutral or release the enable switch. When the platform is raised, the drive speed will be limited. The battery condition will affect the machine performance. When the platform display indicates a low battery level, the drive and lift speeds of the machine will slow down. To steer:

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OPERATING THE MACHINE

Move downwards the drive/steer function enable switch, hold the enable switch on the control joystick, and press and hold on the left/right side of the steer rocker switch to steer left/right.
To shift speed:
TIPPING HAZARD
When the machine tilts, please drive at low speed.
When the tilt alarm sounds, any operation of the machine is forbidden except lowering, and only when the factors that cause the tilting are eliminated, can the machine continue operating.
1. When the machine is in stowed position, two speed modes (high/low speed) are available for selection.
2. Move the drive high/low speed select switch to select the desired speed. Move upwards the drive high/low speed select switch, the low speed mode will be active; move downwards the drive high/low speed select switch, the high speed mode will be active.
When the machine is in operating position, only the working speed is available for selection. The high speed mode cannot be selected by moving the drive high/low speed select switch.
Indoor/outdoor mode:
For the setting method of the indoor/outdoor mode, please see . DTC control system Before operating the machine:
1. Turn the key switch on the ground controller to the platform control position.
2. Pull out the emergency stop buttons on the ground and platform controllers to the ON position.
3. Ensure the battery is properly connected.
Platform up/down:
Press the lift function enable switch, hold the enable switch on the control joystick and push forward/ backward the control joystick to raise/lower the platform.
To drive:
1. Press the drive/steer function enable switch, hold the enable switch on the control joystick and slowly push forward/backward the control joystick to drive forward/reverse.
2. Speed up: slowly move the joystick off center.

3. Speed down: slowly move the joystick towards center.
4. Stop: return the joystick to neutral or release the enable switch.
When the platform is raised, the drive speed will be limited.
The battery condition will affect the machine performance. When the platform display indicates a low battery level, the drive and lift speeds of the machine will slow down.
To steer:
Press the drive/steer function enable switch, hold the enable switch on the control joystick, slowly push forward the control joystick and press and hold on the left/right side of the steer rocker switch to steer left/ right.
To shift speed:
TIPPING HAZARD
When the machine tilts, please drive at low speed.
When the tilt alarm sounds, any operation of the machine is forbidden except lowering, and only when the factors that cause the tilting are eliminated, can the machine continue operating.
1. When the machine is in stowed position, two speed modes (high/low speed) are available for selection.
2. Move the drive high/low speed select switch to select the desired speed. The low drive speed indicator light on indicates the low speed mode is active, the low drive speed indicator light off indicates the high speed mode is active.
When the machine is in operating position, only the working speed is available for selection. The high speed mode cannot be selected by moving the drive high/low speed select switch. Indoor/outdoor mode: For the setting method of the indoor/outdoor mode, please see .

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OPERATING THE MACHINE

OPERATING WITH THE PLATFORM CONTROLLER ON THE GROUND
Before operating the machine with the platform controller on the ground: 1. Keep a safe distance between the operator, ma-
chine and fixed platform. 2. Pay attention to the traveling direction of the ma-
chine when using the controller.
EXTENDING/RETRACTING THE PLATFORM
UNSAFE OPERATION HAZARD · While the platform is extending,
do not stand on the platform extension. The platform extension can be secured on three slots, do not operate on the platform extension that has not been secured. 1. Press down the pedal, grasp the rail of extension platform and push to extend the platform. 2. Press down the pedal, grasp the rail of extension platform and pull to retract the platform. 3. Release the pedal, insert the extension platform end into the slot to secure the extension platform.

CRUSH HAZARD
· Do not allow hands or arms to get close to any place that may have crush hazards.
The platform rails can be foldable for convenient transportation. The rail folding system consists of the fold-down rails of the extension platform and the folddown rails of the fixed platform.
To fold the rails
1. Remove the platform control box and support. 2. Remove the both wire rope safety pins at the front
end of the extension platform. Fold the front end rail of extension platform. Do not reach your hands into the place that may have pinch hazards.
3. Fold down the rails on both sides. Do not reach your hands into the place that may have pinch hazards.
4. Remove the both wire rope safety pins at the rear end of the fixed platform.
5. Carefully open the door and stand on the ladder or ground.
6. Fold down the door and the side rails at the entry door as a piece. Do not reach your hands into the place that may have pinch hazards.
7. Fold the side rails. Do not reach your hands into the place that may have pinch hazards.
To unfold the rails
Operate in reverse order as stated above to unfold the rails. Ensure the wire rope safety pins are properly secured after unfolding the rails.

FOLDING/UNFOLDING THE RAILS
UNSAFE OPERATION HAZARD · Do not fold the rails while the
machine is working. · Fold/unfold the rails only when
the machine is stowed and extension platform fully retracted.

DRIVING ON A SLOPE
Before driving on a slope: 1. Determine the climbing ability of the machine, which
is 25% or 14 degrees. 2. Ensure the platform is fully folded. 3. Ensure that the slope where you plan to drive is less
than the angle of the machine’s climbing ability.

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OPERATING THE MACHINE
NOTICE
Climbing ability refers to the maximum permissible percentage of the slope when the machine is on solid ground with sufficient traction and the platform is carrying only one person. As the weight of the machine’s platform increases, the machine’s climbing capacity reduces. To determine the slope: 1. Use a carpenter’s rule, a straight board (longer than
1 m [3.3 ft]), and a tape measure.
Figure 7-3 2. Measure the height and length/distance of the
slope. 3. The slope measurement consists of the numbers
for the height and length/distance x 100%.
NOTICE
To avoid the wheel from dangling, the machine should not be driven for more than 2 minutes on slopes with the maximum climbing capacity allowed, and be sure that the temperature of the motor shell does not exceed 70 .
CHARGING THE BATTERY
The battery falls into 3 types: lead acid, lead acid maintenance-free and lithium batteries. The lithium and lead acid maintenance-free batteries are free of maintenance.

7-6

UNSAFE OPERATION HAZARD · Be sure to read and follow the
manufacturer’s recommendations on how to use and maintain the battery. · The battery contains sulfuric acid and can generate explosive mixture of hydrogen and oxygen, Keep the battery far away from spark, fire (including cigarette and smoke) to avoid explosion. · Do not charge the battery under direct sunshine. · Charge the battery on a well-ventilated site. · Do not expose the battery on charging to water or rain. · Charge the battery at the proper voltage as indicated on the decal. · If the battery is topped by a cover or other objects, remove them before charging to ensure the flammable gas produced during charging can be fully dispersed. Do not close the cover until 30 minutes after the charging is completed. The charging site should be well- ventilated and if charged indoors, a fan can be used for better ventilation.
DAMAGED BATTERY HAZARD · Only use the charger provided by
the manufacturer, and plug only to a grounded 3phase power outlet. · Do not reverse the positive and negative of the battery. · Charge as soon as possible once the battery is depleted. · Do not deplete the battery more than 80% of the standard capacity, as frequent over-depletion of the battery will shorten the battery life. · The battery must be charged fully, as intermittent charging will bring damage to the battery.
GTJZ0407SE Operation Manual

OPERATING THE MACHINE

ELECTROCUTION HAZARD
· Contact with live circuit may cause serious injury or death. Be sure to wear goggles, gloves and protective clothing.
· Remove all rings, watches and other jewelry.
NOTICE
· The machine is delivered with a battery level less than 80%, therefore it is recommended that the battery be fully charged after receiving the shipment.
· The charging current should not exceed the max allowable charging current.
· The charging voltage should not exceed the max allowable voltage as specified on the battery.
· The charging temperature range is -10~45. If a charge heating system is available, the temperature range is -20~45.
Charging the lead acid battery requiring maintenance 1. Disconnect the cables wiring the battery to the
machine. 2. Remove the vent cap of the lead acid battery. 3. Measure the gravity of the electrolyte, if less than
1.13, it indicates the battery has been over-depleted(more than 80%). Be aware that repeated over-depletion can shorten the battery life. 4. Measure the temperature of electrolyte, if more than 45 , please let the battery to cool down before moving on the next step. 5. Install the vent cap. 6. If equipped with an automatic water refill system, connect the water hose. 7. Connect the charger to a grounded AC circuit. The indicator light will be on after fully charged. 8. After charging, disconnect the charger. 9. If equipped with an automatic water refill system, disconnect the water hose after completed. 10. If not equipped with an automatic water refill system, check the electrolyte level, the level is lower than the allowable height (lower than the water filler plug), wear gloves to add distilled water or

deionized water to the standard level(12cm above the Min. level of the water filler plug). Never add any acid solution.
CHEMICAL BURN HAZARD
· Avoid the battery acid escaping out or contact with unprotected skin, if does, clean with a large amount of clear water and seek medical assistance.
· If excessive distilled water is added, draw out until it reaches the proper level. If excessive distilled water is added and the electrolyte escapes, use baking soda mixed with water to neutralize the acid.
11. Do not add water before charging, otherwise it may cause the acid to escape.
12. Wire the battery to the machine, and the machine is ready for use.
Charging the maintenance-free battery 1. Disconnect the cables wiring the battery to the
machine. 2. Connect the charger to a grounded AC circuit. The
indicator light will be on after fully charged. 3. Disconnect the charger from the AC circuit. 4. ire the battery to the machine, and the machine is
ready for use.
CHARGER LED AND DIGITAL DISPLAY
LED indicator light and digital display: Connect the charger to the battery, and plug the charger to a civil power outlet, the charger will get into the charging mode. The digital display will show the following in turn: AC XXX(current AC input voltage), CPU X.XX(software version of the charger)b**(shows the current charging curve code)
Charging state indicator lights and digital display: · % capacity percentage indicator lightdigitally
show the current percentfor example10 20 30… 100 (%). · V charge voltage indicator lightshow the current charge voltage, digitally show the specific voltage value, for example24.0 (V).

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OPERATING THE MACHINE

· A charge current indicator lightshow the current charge current, digitally show the specific charge current value, for example36.0 (A).

CHANGING CHARGER BATTERY CURVE

NoteThe battery curve of the charger for the lithium battery needs no setting, the following instructions are only for the lead acid battery charger only.

Battery program update interface

Display Battery
voltage indicator

%V AB
EQ/ Select

Charging capacity

Charging current indicator

EQ/Select Button Charging voltage indicator

Table 7-2

Curve codes b01 b06 b46 b47 b48 b77 b78 b79 b80 b81

Battery models Common type of Flooded Trojan 30XHS DC8512 DC11512(Float- Mode) EV31A-A US 27DC XC2 SB12V160E-ZC 24TMX 27TMH DC11512(3Stage-Mode)

Note: the default curve code is b48.

Figure 7-4
To switch the curve:
1. Press and hold the Select key for 5s and release, the display will indicate the current curve code.
2. Press gently for 1s and release to switch the charging curve codes.
3. After selection of charging curve code, press and hold Select key for 5s, the charging curve code will flash quickly, release the key, and the battery curve has been configured.
4. Repeat the steps above if re-change is needed.
To enter EQ mode manually:
1. Press and hold Select key for 10s, when the display shows EQ in quick flashing, release the key and the charger has been set in EQ mode.
2. To exit the EQ mode, likewise, press and hold the Select key for 10s, when the display shows OFF in quick flashing, release the key and the charger will exit the EQ mode.
Charger in-built curve codes and respective battery models

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GTJZ0407SE Operation Manual

TRANSPORTING AND LIFTING THE MACHINE

TRANSPORTATION AND LIFTING HAZARD
· Use a forklift or crane with the proper lifting capacity to lift the machine. Use good judgment and a planned movement to control the machine.
· Transport vehicles must be parked on level ground.
· Be sure to prevent the transportation vehicle from moving when loading the machine. Refer to 1 Performance Parameters, page 11.
· Ensure that the vehicle capacity, loading surface, belts or ropes are sufficient to support the weight of the machine.
· Be sure the machine is on a horizontal plane or fixed before releasing the brakes.
· When removing the wire rope safety pin, prevent the guardrail from falling. The guardrail must be held tight at all times when descending.
· Never transport people on the machine while the machine is being towed or while the machine is engaged in towing or lifting operations.
· When using a forklift or crane to lift the machine, pay attention to prevent the machine from colliding with nearby objects.
· Lock the wheels of the machine after it has been installed to prevent the machine from rolling.
NOTICE
Do not pull/drag the machine unless an emergency, failure or loss of power occurs. Refer to .

LIFTING THE MACHINE WITH A FORKLIFT
Follow these requirements when lifting the machine by forklift: 1. Make sure the platform extension, controller and
chassis components are stable. Remove all loose parts from the machine. 2. Fully lower the platform. Keep the platform down during transportation. 3. Use the forklift slots on the rear of the chassis
Figure 8-1 4. The forklift fork must align with the position of the
forklift slots. 5. Drive forward to the fork frame to insert it fully into
the slots. 6. Lift the machine by 16 in. (0.4 m) and then tilt the
fork backward slightly to keep the machine stable. 7. Keep the machine horizontal when lowering the fork
frame.

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8-1

TRANSPORTING AND LIFTING THE MACHINE
NOTICE
Failure to use the forklift slot while lifting machine will result in component damage.

LIFTING THE MACHINE WITH A CRANE
Follow these requirements when lifting the machine by crane: 1. Fully lower the platform. Keep the platform down
during transportation. 2. Make sure the platform extension, controller and
chassis components are stable. 3. Remove all loose parts from the machine. 4. Determine the center of gravity of the machine,”X”
in the figure represents 726 mm (28.5 in.); “Y” in the figure represents 327 mm (12.8 in.).

Figure 8-3
6. Only connect the rigging to the raised point specified on the machine. Adjust the rigging to avoid damaging the machine and to keep the machine horizontal.
NOTICE
To protect the platform guardrail, choose the appropriate length of spreader.

Figure 8-2 5. Lift the machine according to the following figure.

TRANSPORTING THE MACHINE
Obey the following requirements when transporting the machine using trucks or trailers: 1. Before transporting, turn the key switch of the
ground controller to the OFF position and then remove the key. 2. Inspect the machine thoroughly for loose parts. 3. Ensure the rope or belt has sufficient load strength. 4. Use at least two ropes or straps. 5. Adjust the rigging to prevent damage to the rope or belt.
NOTICE
During transportation, retract the extension platform so that the extension platform is secure at the slots. Ensure that the extension platform cannot extend or shake out of the main platform during transportation.

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TRANSPORTING AND LIFTING THE MACHINE
Figure 8-4

GTJZ0407SE Operation Manual

8-3

TRANSPORTING AND LIFTING THE MACHINE

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GTJZ0407SE Operation Manual

MAINTENANCE

This section provides detailed procedures for regular maintenance inspections. For further information about maintenance, please see Maintenance Manual.
UNSAFE OPERATION HAZARD
Failure to follow the proper maintenance may result in death, serious injury or damage to the machine.
Follow these general rules:
· Preventive maintenance procedure should be established by the user according to the manufacturer’s recommendations, machine operational environment and intensity of use, which should include both the regular inspection and the annual inspection.
· Professionally trained, qualified personnel must conduct routine maintenance inspections on this machine.
· Daily routine maintenance inspections must occur during normal operation of the machine. Maintenance inspectors must carry out inspection and maintenance according to the repair & inspection report and must complete the repair & inspection report.
· Regular maintenance inspections must occur by operators and at quarterly, biannual and annual intervals by qualified, trained personnel. Qualified, trained personnel must check and maintain the machine according to the repair & inspection report and must complete the repair & inspection report.
· Immediately remove a damaged or malfunctioning machine, mark it and stop using it.
· Repair any damaged or malfunctioning machine before operating it.
· Keep all machine inspection records for at least 10 years or until the machine is no longer in use or as required by machine owner/company/custodian.
· The inspection and maintenance intervals depend on the manufacturer’s recommendations, and should also be appropriate to the operational conditions and environment.
· Conduct a quarterly inspection on machines that have been out of service for a period lasting longer than three months.

· While maintaining the machine, replace any parts on the machine using the same parts or the same parts of the original machine.
· Unless otherwise specified, perform all maintenance procedures according to the following terms and conditions:
Park the machine on flat, level, firm ground.
Keep the machine in the stowed position.
Ensure the key switch of the ground controller is in the OFF position and remove the key to prevent unauthorized use of the machine.
Place the red emergency stop button on the platform control box and ground controller in the OFF position to avoid accidental start-up of the operating system.
Disconnect main power switch.
Disconnect all DC power from the machine.
Lock all wheels to prevent movement of the machine.
Before releasing or removing the hydraulic components, release the hydraulic oil pressure in the hydraulic pipeline.
CONDUCTING A PREDELIVERY INSPECTION
When the machine owner/company changes, in addition to conducting a pre- delivery inspection, the corresponding inspection shall be carried out according to the maintenance schedule requirement and repair & inspection report. When conducting a pre-delivery inspection, comply with the following requirements:
1. It is the responsibility of the machine owner/company to perform a pre- delivery inspection.
2. Follow this procedure each time before delivery. Performing a pre-delivery inspection could reveal potential problems with the machine before you begin putting the machine into service.
3. Never use a damaged or malfunctioning machine. Tag the machine and do not use it.
4. Only professionally trained, qualified personnel may repair the machine and must follow the procedures as stated in operation manual and maintenance manual.

GTJZ0407SE Operation Manual

9-1

MAINTENANCE

5. A competent operator must conduct daily maintenance on this machine as stated in operation manual and maintenance manual.
Before delivering the machine, complete the following record using these instructions:
1. Prepare the machine before delivery, which includes performing a pre- delivery inspection,

following maintenance procedures and performing functional inspections.
2. Use the following table to note the results. After each section is complete, mark the appropriate box.
3. Record the inspection results. If any inspection results are “NO”, the machine must be stopped and re-inspected after repair is completed and marked in the box marked “inspection”.

Table 9-1

PREPARE THE WORK RECORD BEFORE DELIVERY

Model Serial No.

Inspection Item

YES/Machine is in Good Condition

NO/Machine Has Damage REPAIRED/Machine

or Malfunction

Has Been Repaired

Pre-operational Inspection

Maintenance Procedure

Functional Inspection

Machine Buyer/ Renter

Inspector Signature

Inspector Title

Inspector Company

FOLLOWING A MAINTENANCE SCHEDULE

Regular maintenance inspections must occur daily, quarterly, biannually (every 6 months) and annually,and must be performed by the personnel qualified in the maintenance and service of the machine models involved. Use the table to help you adhere to a routine maintenance schedule.

Table 9-2

INSPECTION INTERVAL
Every day or every 8 hours Every quarter or every 250 hours Every half a year or every 500 hours Every year or every 1000 hours

INSPECTION PROCEDURES
A A+B A+B+C A+B+C+D

COMPLETING A REPAIR & INSPECTION REPORT
1. Divide the Repair & Inspection Report into four sections (A, B, C and D) according to the time requirements of the maintenance schedule and the maintenance procedure requirements.
2. The Repair & Inspection Report shall include the inspection table of each regular inspection.
3. Duplicate the Repair & Inspection Report template for each inspection. Store the completed tables for 10 years or until the machine is no longer in use or as required by machine owner/company/custodian.
4. Use the following table to record the results. After one item is complete, check the appropriate box.
5. Record the inspection results. If any inspection results are “NO”, the machine must be stopped and re-inspected after repair is completed and the box marked “REPAIRED” shall be checked. Select the appropriate inspection procedure based on the inspection type.

9-2

GTJZ0407SE Operation Manual

MAINTENANCE

Table 9-3

Model Serial No. Checklist A Procedures
Items
A-1 Inspect All Manuals A-2 Inspect All Decals A-3 Inspect Damaged, Loose or Lost Parts A-4 Inspect Hydraulic Oil Level A-5 Inspect Hydraulic Oil Leakage
A-6 Functional Tests A-7 Inspect the Battery Level
A-8 Perform Maintenance After 30 Days

REPAIR & INSPECTION REPORT

YES/Machine is in Good Condition

NO/Machine Has Damage or Malfunction

REPAIRED/ Machine Has Been Repaired

Problem Description

Checklist B Procedures
Items
B-1 Inspect Electric Wires B-2 Inspect Rim, Tire and Fasteners B-3 Inspect Battery B-4 Inspect Hydraulic Oil B-5 Inspect Hydraulic Tank Air Filter B-6 Inspect Manual Brake Release B-7 Inspect Emergency Lowering B-8 Inspect Braking Device B-9 Test Lift/Lower Speed B-10 Test Drive Speed B-11 Inspect Tilt Protection

YES/Machine is in Good Condition

NO/Machine Has Damage or Malfunction

REPAIRED/ Machine Has Been Repaired

Problem Description

GTJZ0407SE Operation Manual

9-3

MAINTENANCE

REPAIR & INSPECTION REPORT
B-12 Inspect Pothole Guards

Checklist C Procedures
Items
C-1 Replace Hydraulic Oil Tank Air Filter C-2 Inspect Platform Weighing System C-3 Inspect Lift Limit Switch C-4 Inspect Staged Lowering C-5 Inspect Carbon Brush of Motor

YES/Machine is in Good Condition

NO/Machine Has Damage or Malfunction

REPAIRED/ Machine Has Been Repaired

Problem Description

Checklist D Procedures
Items
D-1 Inspect Scissor Arm Installation Bearing D-2 Inspect Chassis Slider D-3 Replace Hydraulic Oil

YES/Machine is in Good Condition

NO/Machine Has Damage or Malfunction

REPAIRED/ Machine Has Been Repaired

Problem Description

User Inspector Signature
Inspection Date Inspector Title Inspector Company

9-4

GTJZ0407SE Operation Manual

DECALS/NAMEPLATES INSPECTION

Use appropriate inspection methods to check that all decals are easy to identify and properly placed. Replace any lost or damaged safety decals. Clean safety decals with neutral soap and water. Do not use solvent-based cleaners, which can damage safety label materials. Do not operate machines without decals/nameplates.
UNSAFE OPERATION HAZARD
All safety labels must be legible to alert personnel of safety hazards. Replace any illegible or missing labels immediately. Safety labels removed during any repair work must be replaced in their original position before the engine is placed back into service. Do not operate the engine if there are missing or badly worn safety labels.

GTJZ0407SE Operation Manual

10-1

DECALS/NAMEPLATES INSPECTION
DECALS/NAMEPLATES(GB)

8 9 10 11 12 13 14 15 16 17 18 19 11 10 20

20 32 33 34

10 11 18 17 21 19 16 22 15 23 11 10 9 8

3 36

25 38

9 8 39 40

10-2

GTJZ0407SE Operation Manual

NO.

Part NO.

101040100013

101040103021

101040103026

216060000004

101012100018

101012100029

101014100034

101014100030

101014100020

101014100021

10 101040103025

11 101014100013

12 101014100018

13 101040100002

14 101038100002

15 101012100008

16 101038100008

17 101040103023

18 101038100010

19 216060003001

20 101012100005 21 101038100007

22 101040103035

23 101055103017

24 101014100024

25 101040100010

26 101014100022

27 101055103016

28 215050000012

29 101017100009

30 101014100032

31 101012100026

32 101040100005

33 101040100009

34 101040100004

35 101012100019

GTJZ0407SE Operation Manual

DECALS/NAMEPLATES INSPECTION

Description GTJZ0407SE decals GB
LOGO-SINOBOOM Decal-0407SE
Attention line, 50mm wide Decal-Crush hazard Decal-Crush hazard
Decal-Contact information Decal-Electrical plug Decal-Lifting point Decal-Tie- down point
Decal-Wheel load 500kg Decal-Crush hazard
Decal-Lifting operation point Decal-Read manuals
Decal-High pressure hazard Decal-Tipping hazard
Decal-No smoking or fire Logo, white
Decal-Warranty Attention line, 40mm wide Decal-Electrocution hazard Decal- Electrocution hazard
Decal-Tipping hazard Decal-Main power switch
Decal-Charge voltage Decal-Safety arm
Decal-Hydraulic oil filler port Decal-Emergency stop switch Blind rivet 4×8-ZnD GB/T 12618.2
Nameplate-GB Decal-Serial number Decal-Forklift pocket Decal-Read manuals Decal-Tipping hazard Decal-0407SE operation requirements Decal-Tipping hazard

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Remarks

10-3

DECALS/NAMEPLATES INSPECTION

NO.

Part NO.

36 101040100016

37 101058103001

38 101048100014

39 101014100025

40 101040103008

Description Decal-0407SE operation requirements
LOGO-IPAF Decal-Lanyard anchorage point
Decal-Emergency lowering Decal-Brake release

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Remarks

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GTJZ0407SE Operation Manual

DECALS/NAMEPLATES(CE)

DECALS/NAMEPLATES INSPECTION

F 1

d 36

3 36

19 4

5 67

13 12 10 11 14 35 15 8 7 9

5 7 8 14 18 15 11 35 37 33 8 7 6
9 27 26 25

32 21 22

34 56

15 24

GTJZ0407SE Operation Manual

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DECALS/NAMEPLATES INSPECTION

NO.

Part NO.

101040100017

101040103021

101040103008

101012100018

101014100030

101014100020

101014100021

101040103025

101014100013

101012100005

10 101038100002

11 101038100008

12 101040100002

13 101014100018

14 101040103023

15 216060003001

16 101058103001 17 101040103017 18 101038100007

19 101014100024

20 101040100010

21 101014100022

22 101016100030

23 101014100025

24 101040100016

25 101040100004

26 101040100009

27 101040100005 28 215050000012

29 101012100037

30 101014100032

31 101012100026

32 101055103015

33 101055103018

34 101012100019

35 101012100008

Description GTJZ0407SE decals CE
LOGO-SINOBOOM Decal-Brake release Decal-Crush hazard Decal-Electrical plug
Decal-Lifting point Decal-Tie-down point Decal-Wheel load 500kg Decal-Crush hazard Decal-Electrocution hazard Decal-High pressure hazard Decal-No smoking or fire Decal-Read manuals Decal-Lifting operation point
Logo, white Attention line, 40mm wide
LOGO-IPAF Decal-1330SE Decal-Electrocution hazard Decal-Charge voltage Decal- Safety arm Decal-Hydraulic oil filler port Decal-Lanyard anchorage point Decal-Emergency lowering Decal-0407SE operation requirements Decal-0407SE operation requirements Decal-Tipping hazard Decal-Read manuals Blind rivet 4×8-ZnD GB/T 12618.2 Nameplate-CE Decal-Serial number Decal-Forklift pocket Decal-Emergency stop switch Decal-Main power switch Decal-Tipping hazard Decal-Tipping hazard

10-6

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Remarks

GTJZ0407SE Operation Manual

NO.

Part NO.

36 101012100029

37 101040103018

38 216060000004

DECALS/NAMEPLATES INSPECTION

Description Decal-Crush hazard Decal-Battery weight 66kg Attention line, 50mm wide

Qty

Remarks

GTJZ0407SE Operation Manual

10-7

DECALS/NAMEPLATES INSPECTION
DECALS/NAMEPLATES(ANSI)

F 1

19 4

5 67

8 10 13 12 9 14 35 15 8 7 11

9 27 26 34 25

5 7 8 14 18 15 11 35 37 33 8 7 6

22 F

21 22

39 32

15 24

10-8

GTJZ0407SE Operation Manual

NO.

Part NO.

101040103009

101040103021

101040103008

101012100018

101014100030

101014100020

101014100021

101040103029

101014100013

101040103013

10 101038100002

11 101038100008

12 101040100002

13 101014100018

14 101040103023

15 216060003001

16 101058103001 17 101040103017 18 101038100007

19 101014100024

20 101040100010

21 101014100022

22 101016100030

23 101014100025

24 101040103011

25 101040103010

26 101040100009

27 101040100005 28 215050000012

29 101048103010

30 101014100032

31 101012100026

32 101055103015

33 101055103018

34 101012100019

35 101012100008

GTJZ0407SE Operation Manual

DECALS/NAMEPLATES INSPECTION

Description GTJZ0407SE decals ANSI
LOGO-SINOBOOM Decal-Brake release Decal-Crush hazard Decal-Electrical plug
Decal-Lifting point Decal-Tie-down point Decal-Wheel load 500kg Decal-Crush hazard Decal-Electrocution hazard Decal-High pressure hazard Decal-No smoking or fire Decal-Read manuals Decal-Lifting operation point
Logo, white Attention line, 40mm wide
LOGO-IPAF Decal-1330SE Decal-Electrocution hazard Decal-Charge voltage Decal- Safety arm Decal-Hydraulic oil filler port Decal-Lanyard anchorage point Decal-Emergency lowering Decal-0407SE operation requirements Decal-0407SE operation requirements Decal-Tipping hazard Decal-Read manuals Blind rivet 4×8-ZnD GB/T 12618.2 Nameplate-ANSI Decal-Serial number Decal-Forklift pocket Decal-Emergency stop switch Decal-Main power switch Decal-Tipping hazard Decal-Tipping hazard

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Remarks

10-9

DECALS/NAMEPLATES INSPECTION

NO.

Part NO.

36 101012100029

37 101040103020

38 216060000004

39 101040103014

40 101040103015

Description Decal-Crush hazard Decal-Tipping hazard Attention line, 50mm wide Decal-Detachable handle support Decal-Annual inspection

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Remarks

10-10

GTJZ0407SE Operation Manual

DECALS/NAMEPLATES(KCS)

DECALS/NAMEPLATES INSPECTION

F 1

19 4

5 67

8 13 12 10 11 14 35 15 8 7 9

5 7 8 14 18 15 11 35 37 33 8 7 6
9 27 26 25

34 28

22 F

32 21
22

15 24 16

GTJZ0407SE Operation Manual

10-11

DECALS/NAMEPLATES INSPECTION

NO.

Part NO.

101040103002

101040103021

101040103008

101012100018

101014100030

101014100020

101014100021

101040103025

101014100013

101012100005

10 101038100002

11 101038100008

12 101040100002

13 101014100018

14 101040103023

15 216060003001

16 101058103001 17 101040103026 18 101038100007

19 101014100024

20 101040100010

21 101014100022

22 101016100030

23 101014100025

24 101040100016

25 101040100004

26 101040100009

27 101040100005 28 215050000012

29 101015100026

30 101014100032

31 101012100026

32 101055103015

33 101055103018

34 101012100019

35 101012100008

Description GTJZ0407SE decals KCS
LOGO-SINOBOOM Decal-Brake release Decal-Crush hazard Decal-Electrical plug
Decal-Lifting point Decal-Tie-down point Decal-Wheel load 500kg Decal-Crush hazard Decal-Electrocution hazard Decal-High pressure hazard Decal-No smoking or fire Decal-Read manuals Decal-Lifting operation point
Logo, white Attention line, 40mm wide
LOGO-IPAF Decal-0407SE Decal-Electrocution hazard Decal-Charge voltage Decal- Safety arm Decal-Hydraulic oil filler port Decal-Lanyard anchorage point Decal-Emergency lowering Decal-0407SE operation requirements Decal-0407SE operation requirements Decal-Tipping hazard Decal-Read manuals Blind rivet 4×8-ZnD GB/T 12618.2 Nameplate-KCS Decal-Serial number Decal-Forklift pocket Decal-Emergency stop switch Decal-Main power switch Decal-Tipping hazard Decal-Tipping hazard

10-12

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NO.

Part NO.

36 101012100029

37 101040103018

38 216060000004

DECALS/NAMEPLATES INSPECTION

Description Decal-Crush hazard Decal-Battery weight 66kg Attention line, 50mm wide

Qty

Remarks

GTJZ0407SE Operation Manual

10-13

DECALS/NAMEPLATES INSPECTION
DECALS/NAMEPLATES(JP)

F 1

19 4

5 67

8 13 12 10 11 35 15 8 7 9

9 27 34 26 25

5 18 15 11 35 37 33 8 7 6

22 F

32 21 22

15 24

10-14

GTJZ0407SE Operation Manual

NO.

Part NO.

101040103001 1 101040103021 2 101040103008 3 101012100018

4 101014100030

5 101014100020

6 101014100021

7 101040103025

8 101014100013 9 101012100005

10 101038100002

11 101038100008

12 101040100002

13 101014100018

14 216060000004

15 216060003001

16 101058103001 17 101040103026 18 101038100007

19 101014100024

20 101040100010

21 101014100022

22 01058103017

23 101014100025

24 101040100016

25 101040103030

26 101054103002

27 101054103001 28 215050000012

29 101055103002

30 101014100032

31 101012100026

32 101058103016

33 101058103015

34 101049103022

35 101012100008

GTJZ0407SE Operation Manual

DECALS/NAMEPLATES INSPECTION

Description GTJZ0407SE decals CE-S
LOGO-SINOBOOM Decal-Brake release Decal-Crush hazard Decal-Electrical plug
Decal-Lifting point Decal-Tie-down point Decal-Wheel load 500kg Decal-Crush hazard Decal-Electrocution hazard Decal-High pressure hazard Decal-No smoking or fire Decal-Read manuals Decal-Lifting operation point Attention line, 50mm wide Attention line, 40mm wide
LOGO-IPAF Decal-0407SE Decal-Electrocution hazard Decal-Charge voltage Decal- Safety arm Decal-Hydraulic oil filler port Decal-Lanyard anchorage point Decal-Emergency lowering Decal-0407SE operation requirements Decal-0407SE operation requirements Decal-Tipping hazard Decal-Read manuals Blind rivet 4×8-ZnD GB/T 12618.2 Nameplate-CE-S Decal-Serial number Decal-Forklift pocket Decal-Emergency stop switch Decal-Main power switch Decal-Tipping hazard Decal-Tipping hazard

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Remarks

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DECALS/NAMEPLATES INSPECTION

NO.

Part NO.

36 101012100029

37 101040103018

Description Decal-Crush hazard Decal-Battery weight 66kg

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GTJZ0407SE Operation Manual

DECALS/NAMEPLATES(CE-PL)

DECALS/NAMEPLATES INSPECTION

F 1

19 4

5 67

8 13 12 10 11 14 35 15 8 7 9 39

5 7 8 14 18 15 11 35 37 33 8 7 6
9 27 26 25

22 F

32 21
22

15 24

GTJZ0407SE Operation Manual

10-17

DECALS/NAMEPLATES INSPECTION

NO.

Part NO.

101040103003

101040103021

101040103008

101012100018

101014100030

101014100020

101014100021

101040103027

101014100013

101012100005

10 101038100002

11 101038100008

12 101040100002

13 101014100018

14 101040103023

15 216060003001

16 101058103001 17 101040103017 18 101038100007

19 101014100024

20 101040100010

21 101014100022

22 101016100030

23 101014100025

24 101040100016

25 101040100004

26 101040100009

27 101040100005 28 215050000012

29 101012100037

30 101014100032

31 101012100026

32 101055103015

33 101055103018

34 101012100019

35 101012100008

Description GTJZ0407SE decals CE-PL
LOGO-SINOBOOM Decal-Brake release Decal-Crush hazard Decal-Electrical plug
Decal-Lifting point Decal-Tie-down point Decal-Wheel load 500kg Decal-Crush hazard Decal-Electrocution hazard Decal-High pressure hazard Decal-No smoking or fire Decal-Read manuals Decal-Lifting operation point
Logo, white Attention line, 40mm wide
LOGO-IPAF Decal-1330SE Decal-Electrocution hazard Decal-Charge voltage Decal- Safety arm Decal-Hydraulic oil filler port Decal-Lanyard anchorage point Decal-Emergency lowering Decal-0407SE operation requirements Decal-0407SE operation requirements Decal-Tipping hazard Decal-Read manuals Blind rivet 4×8-ZnD GB/T 12618.2 Nameplate-CE Decal-Serial number Decal-Forklift pocket Decal-Emergency stop switch Decal-Main power switch Decal-Tipping hazard Decal-Tipping hazard

10-18

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NO.

Part NO.

36 101012100029

37 101040103018

38 216060000004

39 101058103000

DECALS/NAMEPLATES INSPECTION

Description Decal-Crush hazard Decal-Battery weight 66kg Attention line, 50mm wide
Q-LINE(Logo)

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Remarks

GTJZ0407SE Operation Manual

10-19

DECALS/NAMEPLATES INSPECTION
DECALS/NAMEPLATES(AS)

F 1

3 d
36

5 67

8 10 13 12 9 14 35 15 8 7 11

3 36

17 19

5 7 8 14 18 15 11 35 37 33 8 7 6
9 27 26 34 25

20 56

22 F

39 32 21 22

15 24

10-20

GTJZ0407SE Operation Manual

NO.

Part NO.

101040100018

101040103021

101040103008

101012100018

101014100030

101014100020

101014100021

101040103025

101014100013

101055103019

10 101038100002

11 101038100008

12 101040100002

13 101014100018

14 101040103023

15 216060003001

16 101058103001 17 101040103026 18 101038100007

19 101014100024

20 101040100010

21 101014100022

22 101016100030

23 101014100025

24 101040100019

25 101040100004

26 101040100009

27 101040100005 28 215050000012

29 101012100038

30 101014100032

31 101012100026

32 101055103015

33 101055103018

34 101012100019

35 101012100008

GTJZ0407SE Operation Manual

DECALS/NAMEPLATES INSPECTION

Description GTJZ0407SE decals AS
LOGO-SINOBOOM Decal-Brake release Decal-Crush hazard Decal-Electrical plug
Decal-Lifting point Decal-Tie-down point Decal-Wheel load 500kg Decal-Crush hazard Decal-Electrocution hazard Decal-High pressure hazard Decal-No smoking or fire Decal-Read manuals Decal-Lifting operation point
Logo, white Attention line, 40mm wide
LOGO-IPAF Decal-0407SE Decal-Electrocution hazard Decal-Charge voltage Decal- Safety arm Decal-Hydraulic oil filler port Decal-Lanyard anchorage point Decal-Emergency lowering Decal-0407SE operation requirements Decal-0407SE operation requirements Decal-Tipping hazard Decal-Read manuals Blind rivet 4×8-ZnD GB/T 12618.2 Nameplate-AS Decal-Serial number Decal-Forklift pocket Decal-Emergency stop switch Decal-Main power switch Decal-Tipping hazard Decal-Tipping hazard

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Remarks

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DECALS/NAMEPLATES INSPECTION

NO.

Part NO.

36 101012100029

37 101040103018

38 216060000004

39 101040103014

Description Decal-Crush hazard Decal-Battery weight 66kg Attention line, 50mm wide Decal-Detachable handle support

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Remarks

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GTJZ0407SE Operation Manual

DECALS/NAMEPLATES(CSA)

DECALS/NAMEPLATES INSPECTION

F 1

3 42
36

3 36

19 4

5 67

8 10 13 12 9 14 35 15 8 7 11

5 7 8 14 18 15 11 35 37 33 8 7 6
9 27 26 34 25 41

20 56
39 32 21

22 F

15 24

GTJZ0407SE Operation Manual

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DECALS/NAMEPLATES INSPECTION

NO.

Part NO.

101040103016

101040103021

101040103008

101012100018

101014100030

101014100020

101014100021

101040103029

101014100013

101040103013

10 101038100002

11 101038100008

12 101040100002

13 101014100018

14 101040103023

15 216060003001

16 101058103001 17 101040103017 18 101038100007

19 101014100024

20 101040100010

21 101014100022

22 101016100030

23 101014100025

24 101040103011

25 101040103010

26 101040100009

27 101040100005 28 215050000012

29 101048103022

30 101014100032

31 101012100026

32 101055103015

33 101055103018

34 101012100019

35 101012100008

Description GTJZ0407SE CSA LOGO-SINOBOOM Decal-Brake release Decal-Crush hazard Decal-Electrical plug Decal-Lifting point Decal-Tie-down point Decal- Wheel load 500kg Decal-Crush hazard Decal-Electrocution hazard Decal-High pressure hazard Decal-No smoking or fire Decal-Read manuals Decal-Lifting operation point
Logo, white Attention line, 40mm wide
LOGO-IPAF Decal-1330SE Decal-Electrocution hazard Decal-Charge voltage Decal- Safety arm Decal-Hydraulic oil filler port Decal-Lanyard anchorage point Decal-Emergency lowering Decal-0407SE operation requirements Decal-0407SE operation requirements Decal-Tipping hazard Decal-Read manuals Blind rivet 4×8-ZnD GB/T 12618.2 Nameplate-CSA Decal-Serial number Decal-Forklift pocket Decal-Emergency stop switch Decal-Main power switch Decal-Tipping hazard Decal-Tipping hazard

10-24

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Part NO.

36 101012100029

37 101040103020

38 216060000004

39 101040103014

40 101040103015

41 101048103023

42 104011100021

DECALS/NAMEPLATES INSPECTION

Description Decal-Crush hazard Decal-Battery weight 66kg Attention line, 50mm wide Decal-Detachable handle support Decal-Annual inspection Decal-Operating instructions Decal-Crush hazard

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DECALS/NAMEPLATES INSPECTION

This Page Intentionally Left Blank

10-26

GTJZ0407SE Operation Manual

APPENDIX 1: SYMBOLS AND DESCRIPTION
SYMBOLS CHART

Read maintenance manual

Anchor point allows only 1 person to tie

Close the chassis door box

Press the change valve

Repeatedly move manual brake release valve

Wind speed

Chemical burns hazards

Wedge the wheel

Release the brake

Wind

Noise level

Burns hazards

Keep a safe distance from high
temperatures

Pull out-open Press-close

Alarm sounds

Step-open Release-close

Hydraulic oil level – low position

Hydraulic oil level high position

Temperature

Change the tires of the same specification

Only trained maintenance personnel can access the bulkhead

Read operation manual

Add lubricant

Crushing hazardPlease wear work
shoes

Danger of hot, high pressure fluids

Collision hazards-Release brake on ramp

Electrocution hazards on platform

Electrocution hazards on the ground and platform

Keep a safe distance Tip-over hazards-Avoid

from power lines

uneven ground

GTJZ0407SE Operation Manual

A-1

DECALS/NAMEPLATES INSPECTION

Tip-over hazards-Avoid uneven ground

Tip-over hazardsNever use machine during strong, gusty
wind

Tip-over hazardsNever leave chassis
door open

Tip-over hazardsNever push or pull objects outside platform

Tip-over hazardsNever suspend objects
from platform

Tip-over hazardsNever place ladders and scaffolding on the
platform

Collision hazardsNever lower extended platform without check-
ing for nearby obstacles

Collision hazardsNever raise platform without checking for overhead obstacles

Crushing hazardsKeep hands away form nearby obstacles when
raising platform

Crushing hazardsKeep hands away form
scissor arms when lowering platform

Fall hazards-Never climb on guardrails of
platform

Fall hazards-Never climb on scissor arms

Battery charging plug

Platform power plug

Emergency lowering handle position

Open the safety arm The platform moves up and down

Maximum height of platform

Indoor use

Outdoor use

The side force

Electrocution hazards Wear protective clothing and glasses

Battery explosion hazard

No smoking

Only professional maintenance
A-2

Improve point

Lashing points

GTJZ0407SE Operation Manual

DECALS/NAMEPLATES INSPECTION
personnel can start the maintenance

Tire to ground load

Forklift fork position

Platform carrying capacity

Carrying capacity of fixed and extended
platform

Hydraulic oil filler

Horn

Tool or weight

Fast/high speed

Slow/low speed

GTJZ0407SE Operation Manual

A-3

DECALS/NAMEPLATES INSPECTION

This Page Intentionally Left Blank

A-4

GTJZ0407SE Operation Manual

APPENDIX 2: PREPARE THE WORK RECORD BEFORE DELIVERY

PREPARE THE WORK RECORD BEFORE DELIVERY
Model

Serial No.

Inspection Item

YES/Machine is in Good Condition

NO/Machine Has Damage REPAIRED/Machine

or Malfunction

Has Been Repaired

Pre-operational Inspection

Maintenance Procedure

Functional Inspection

Machine Buyer/ Renter

Inspector Signature

Inspector Title

Inspector Company

NOTE: 1. Prepare the machine before delivery, which includes performing a pre- delivery inspection, following mainte-
nance procedures and performing functional inspections. 2. Use the table to record the results. After each section is complete, mark the appropriate box. 3. Record the inspection results. If any inspection results are “NO”, the machine must be stopped and re-in-
spected after repair is completed and marked in the box marked “inspection”.

GTJZ0407SE Operation Manual

A-5

DECALS/NAMEPLATES INSPECTION

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A-6

GTJZ0407SE Operation Manual

APPENDIX 3: REPAIR & INSPECTION REPORT

Model Serial No. Checklist A Procedures
Items
A-1 Inspect All Manuals A-2 Inspect All Decals A-3 Inspect Damaged, Loose or Lost Parts A-4 Inspect Hydraulic Oil Level A-5 Inspect Hydraulic Oil Leakage A-6 Functional Tests A-7 Inspect the Battery Level
A-8 Perform Maintenance After 30 Days

REPAIR & INSPECTION REPORT

YES/Machine is in Good Condition

NO/Machine Has Damage or Malfunction

REPAIRED/ Machine Has Been Repaired

Problem Description

YES/Machine is in Good Condition

NO/Machine Has Damage or Malfunction

REPAIRED/ Machine Has Been Repaired

Problem Description

GTJZ0407SE Operation Manual

A-7

DECALS/NAMEPLATES INSPECTION

B-9 Test Lift/Lower Speed B-10 Test Drive Speed B-11 Inspect Tilt Protection B-12 Inspect Pothole Guards

REPAIR & INSPECTION REPORT

Checklist C Procedures
Items
C-1 Replace Hydraulic Oil Tank Air Filter C-2 Inspect Platform Weighing System C-3 Inspect Lift Limit Switch C-4 Inspect Staged Lowering C-5 Inspect Carbon Brush of Motor

YES/Machine is in Good Condition

NO/Machine Has Damage or Malfunction

REPAIRED/ Machine Has Been Repaired

Problem Description

Checklist D Procedures
Items
D-1 Inspect Scissor Arm Installation Bearing D-2 Inspect Chassis Slider D-3 Replace Hydraulic Oil

YES/Machine is in Good Condition

NO/Machine Has Damage or Malfunction

REPAIRED/ Machine Has Been Repaired

Problem Description

User Inspector Signature
Inspection Date Inspector Title

A-8

GTJZ0407SE Operation Manual

DECALS/NAMEPLATES INSPECTION

Inspector Company

REPAIR & INSPECTION REPORT

NOTES: 1. The Repair & Inspection Report shall include the inspection table of each regular inspection. 2. Duplicate the Repair & Inspection Report template for each inspection. Store the completed tables for 10 years
or until th

SINOBOOM GTJZ0407SE Electric Scissor Lift AeriaL Work Platforms

Specifications

Product Usage Instructions

Frequently Asked Questions

INTRODUCTION

PERFORMANCE PARAMETERS

MACHINE COMPONENTS

SAFETY

JOBSITE INSPECTION

PRE-OPERATION INSPECTION

PRE-OPERATION FUNCTION TEST

OPERATING THE MACHINE

TRANSPORTING AND LIFTING THE MACHINE

MAINTENANCE

DECALS/NAMEPLATES INSPECTION

References

Read User Manual Online (PDF format)

Download This Manual (PDF format)

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