planika Galio Corten Automatic Outdoor Gas Fireplace User Manual
- June 7, 2024
- planika
Table of Contents
Galio Corten Automatic Outdoor Gas Fireplace
INSTALLATION and USER’S MANUAL
Galio Corten/Black Manual
G20/G25 (Natural Gas) G30/G31 (Propane-Butane/Propane)
H2
H
H1
L
D
L2
L1
L3
H H1 H2
L
L1 L2
[mm] 500 300 200 1140 944 98
L3 D 98 350
Manufactured by Planika Sp. z o.o.
Bydgoska 38 86-061 Brzoza
Poland
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IT IS OBLIGATORY TO READ AND KEEP THIS INSTRUCTION MANUAL.
TABLE OF CONTENTS
1. INTRODUCTION ……………………………………………………………………………………………………………………………………… 3 2.
SAFETY INSTRUCTIONS……………………………………………………………………………………………………………………………. 3
2.1 Safety instruction regarding the use of the gas
cylinders……………………………………………………………………… 4 3. INSTALLATION
……………………………………………………………………………………………………………………………………….. 5
3.1. Box contents ………………………………………………………………………………………………………………………………….. 5 3.2.
Unboxing and installation ………………………………………………………………………………………………………………… 5 3.3.
Installation of glass screens ……………………………………………………………………………………………………………… 6
3.4. Gas cylinder montage (only LPG version)
…………………………………………………………………………………………… 7 3.5. Installation of the gas linkage
…………………………………………………………………………………………………………… 8 3.5.1. Natural gas connection
………………………………………………………………………………………………………………… 8 3.5.2. Connection and
replacement of the gas cylinder (LPG version)…………………………………………………………. 8 3.5.3.
Regulator replacement (LPG version) …………………………………………………………………………………………… 11 4.
OPERATING INSTRUCTIONS …………………………………………………………………………………………………………………… 12 4.1.
General Notes ………………………………………………………………………………………………………………………………. 12 4.2 Start-
up of the device ……………………………………………………………………………………………………………………. 13 4.3
Regulation of the flame size……………………………………………………………………………………………………………. 14 4.4
Device shutdown…………………………………………………………………………………………………………………………… 14 5.
TESTING………………………………………………………………………………………………………………………………………………. 15 5.1 Checking
for gas leaks. …………………………………………………………………………………………………………………… 15 5.2 Checking
the flame appearance………………………………………………………………………………………………………. 16 6. MAINTENANCE
AND UPKEEP …………………………………………………………………………………………………………………. 16 6.1. Testing and
cleaning ……………………………………………………………………………………………………………………… 16 6.2. Glass
cleaning……………………………………………………………………………………………………………………………….. 16 7.
TROUBLESHOOTING……………………………………………………………………………………………………………………………… 17 8.
TECHNICAL SPECIFICATION ……………………………………………………………………………………………………………………. 18 9.
MANUFACTURER’S CONTACT DETAILS ……………………………………………………………………………………………………. 18
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1. INTRODUCTION
The Galio Corten/Black Manual fireplace is a decorative fuel-effect gas
appliances destined only for outdoor use. It is obligatory to acquaint oneself
with the below installation manual and user’s manual before committing to the
installation and use of The Galio Corten/Black Manual fireplace. This manual
is to be kept safe for the lifetime of the device.
2. SAFETY INSTRUCTIONS
· Read the instructions before using the appliance. · Use outdoors only. · The
Galio Corten/Black Manual fireplace should be installed and controlled
annually according to the below
installation manual as well as enforced national and local laws regarding gas
safety (installation and use). · One needs to assess whether the data on the
product plaque complies with the local type of gas and pressure. · Do not
change the structure of the device or its sealed elements nor modify the
default settings of The Galio
Corten/Black Manual fireplace. · Do not set any additional imitation blocks
nor any glowing coal fragments on the burner or in the combustion
chamber. · A CO2 or a powder fire extinguisher needs to be placed near the
device. · During the first ignition The Galio Corten/Black Manual fireplace
needs to be burnt on maximum level for a
few hours in order for the elements to acquire correct temperature and for the
remains of paint, lacquer and lubricant to evaporate. · Do not move the device
while it’s working. · Galio Corten/Black Manual has been designed for
decorative purposes. The surface of The Galio Corten/Black Manual fireplace
including the glass screens may get hot (up to 100 degrees Celsius) with the
exception of the side walls of the appliance and the control panel. WARNING!!!
Parts of the device that are easy to reach may be very hot. Keep children away
from the device. · Glass panels must be installed when Galio Corten/Black
Manual is in use. · This appliance must be kept away from flammable materials
during use. Do not place any combustible materials within a distance of 1 m of
Galio Corten/Black Manual and 2 m over the appliance (Figure 1).
Figure 1: Minimum distance to flammable materials
· When The Galio Corten/Black Manual fireplace is on it’s not to be exposed to rain. · When not being used The Galio Corten/Black Manual is to be protected from atmospheric conditions and the
main valve of the gas cylinder needs to be turned off.
· If The Galio Corten/Black Manual is not in use for a longer period of time (e.g. winter time), we advise you to
store it inside.
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· Corrosion of the coating of the base of Galio Corten is a natural process
resulting from the characteristics of the Corten steel which the fireplace is
made of. It is an additional protective layer of the appliance against the
negative influence of unfavorable weather conditions.
· Other parts of The Galio Corten/Black Manual fireplace are made of stain
resistant material. · Never leave a turned on Galio Corten/Black Manual
without supervision. · The Galio Corten/Black Manual fireplace needs to be
installed in a place inaccessible for children, unauthorised
persons or animals for the direct contact with the flame or hot parts of the
device to be impossible. · In case of heavy wind The Galio Corten/Black Manual
fireplace needs to be immediately turned off and one
needs to wait until the heavy wind passes. · In case of noticing any sort of
gas leaks the fireplace as well as the main valve of the gas cylinder need to
be
turned off. · After use turn off the gas cylinder valve.
2.1 Safety instruction regarding the use of the gas cylinders. · Use only the
type of gas and pressure specified by the manufacturer. · The gas cylinders
should always be placed in a vertical position during use and transport. ·
Always store the gas cylinder in an easily accessible place to allow its
immediate turn-off. · During the installation process do not allow an open
flame or any ignited object to reach the gas cylinder. · The gas cylinder
should be in a distance not shorter than 1,5 metres away from The Galio
Corten/Black Manual
fireplace. · Leaks should be found with the use of a cleaning liquid and
water. If bubbles form on the surface that means
that a there’s an existing leak. · Always use a pressure regulator between the
gas bottle and the device. Replace the pressure regulator every
5 years. The allowed pressures are: 30mbar, 37mbar (recommended), 50 mbar. Use
only regulators complying with the European EN16129 Norm. · Use only approved
and certified gas connection linkage. Replace the linkage every 2 years. · The
elastic linkage connecting gas to the fireplace is to be led away from sharp
edges and hot surfaces. Refrain from bends and twists of the elastic
connection on its full length. · Remember that the LPG bottle should be stored
in a well-ventilated place. LPG gas is heavier than air and its accumulation
near the bottom surface may generate an explosive mixture. · The housing in
which the LPG bottle is (optionally) placed needs to have an appropriate
ventilation. The housing needs to have an upper ventilation slot above the top
of the bottle (of an area min 1/100 of the area of the base of the housing)
and a lower ventilation slot (of an area min 1/50 of the area of the base of
the housing). · The gas cylinder needs to be shut if the fireplace is not
being used. · Filling the gas cylinders is to be commissioned to certified gas
filling stations. · Replacement of empty cylinders for full ones is to be
conducted only in authorised locations.
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3. INSTALLATION
3.1. Box contents
· 1x complete Galio Corten/Black Manual gas fireplace · 2x Tempered glass
screen · 4x small glass holders · 1x AAA Batteries · 4x bag of decorative
stones · 1x 4 metre rubber gas linkage installed (only LPG version) · 1x
pressure regulator (37mbar) installed (only LPG version) · 1x installation
manual and user’s manual
3.2. Unboxing and installation
· The contents of the boxes need to be carefully unwrapped from the foam foil.
· Remove the bags with decorative stones from the burner reservoir and place
them away from it. · Remove the Styrofoam placed on the unit. · Carefully lift
the appliance and pull out the glass shield wrapped in cardboard from the
inside of the Galio
Corten/Black Manual. · Check the completeness of the elements with the
contents list. · Make sure that the device nor its elements weren’t damaged
during the transportation (if they were, notify
the supplier). · Place Galio Corten/Black Manual on a flat, paved surface
outside of the building, preferably on the place of
final installation. Leave sufficient space on the side of the appliance where
control panel is located (minimum 1 m). · The decorative stones are to be
scattered evenly around the reservoir to completely cover the burner of the
fireplace. · WARNING!!! The stones may not cover or be placed inside and on
the top of the protective basket of the ignition unit.
Photo 1
· Install carefully the side glass shields (See point 3.3).
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· In the case of Galio Corten/Black Manual powered with natural gas, to obtain
the optimum image of the flame, cover the burner with a single layer of
decorative stones leaving some spaces uncovered of approximately every 10 cm
(Photo 2).
Photo 2
· If all the points were completed according to the instruction the gas bottle
can be now connected (See point 3.5).
3.3. Installation of glass screens · Carefully remove cardboard and foam foil
from the glass screens. · Remove all contaminations from the glass shields
which could burn out on the glass during operation of The
Galio Corten/Black Manual (in particular fingerprints). · Install glass
shields in the corresponding slots on the appliance as shown on Figure 2.
Figure 2
· Remove the glass shield only in case of damage of the glass.
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3.4. Gas cylinder montage (only LPG version) · The gas linkage attached to the
device allows to place the gas bottle maximally 3 meters away from the
connected control panel, however it cannot be placed nearer to the device than
1,5 meters.
Figure 3
· The optional housing for the gas bottle cannot be airtight and has to be
correctly ventilated. The housing needs to have an upper ventilation slot
above the top of the bottle (of an area min 1/100 of the area of the base of
the housing) and a lower ventilation slot (of an area min 1/50 of the area of
the base of the housing). The dimensions of the housing may vary to
accommodate different types and dimensions of the gas bottles however they
also have to be sufficient for hassle-free installation of the gas bottle.
Figure 4
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3.5. Installation of the gas linkage WARNING!!! The montage and service needs
to be conducted by a qualified professional, a company or the gas supplier.
Before proceeding with the connection of the gas cylinder to the fireplace all
activity regarding the correct placement and installation of The Galio
Corten/Black Manual needs to be already performed. Place the gas linkage away
from hot or sharp edges and make sure it is not twisted.
3.5.1. Natural gas connection First and foremost, make sure that the
connecting device is designed to supply a gas suitable for the type placed in
the gas installation. All necessary information regarding the desired
parameters of the gas are found on the rating plate of the device. Before
connecting the gas supply, it is necessary to blow them to remove any
remaining metal filings and other contaminants from inside. Automatic gas
control system should be protected from moisture and dust. These factors may
cause irreparable damage to the individual components. The pipe supplying gas
to the fireplace should be equipped with a ball valve with a recommended
diameter of 1/2 inch. The individual elements of the gas installation cannot
be sealed using Teflon tape or PTFE tape.
The gas valve on the gas pipe must be installed in accordance with applicable
national regulations. Before connecting the gas, make sure that the gas pipes
and connections have no dirt. Gas connection is finished with external thread
3/8 “. Regarding gas connection, the following requirements shall apply:
· You must use the gas pipe with the correct dimensions, so there is no
pressure loss.
· Ball gas valve should be installed in an easily accessible place and have
the necessary CE mark.
3.5.2. Connection and replacement of the gas cylinder (LPG version) The Galio
Corten/Black Manual is delivered together with an elastic gas linkage which,
on one end is connected to the valve of the device and on the other end to the
37mbar regulator (in the twist-on version) ready to be connected to the gas
cylinder. One needs to control the expiry date of both of the regulator as
well as the gas linkage and if necessary (for instance: broken, cut, scratched
linkage) replace the components for new ones according to national standards
and norms.
The Galio Corten/Black Manual fireplace can use metal or steel bottles or
composite bottles filled with propane-butane gas or propane gas. This device
features a twist-on regulator with current pressure of 37mbar. It can be
replaced into a regulator with a quick-release with pressure regulator of 37
mbar. WARNING!!! NEVER use an unstable gas connection or a regulator for other
gas pressure. Gas cylinders have two types of connectors:
· Twist-on connection: The most important thing is the black seal. Always
check if the seal is present and that it hasn’t been damaged during the gas
cylinder replacement. Some connections have a knob to fasten them in place
while others require the use of a wrench. Tighten securely (left thread).
Using the tool pay attention not to fasten the connection too tightly as this
may damage the seal.
· Quick-release: For this type of connection no tool is required. On/off
regulation of gas connection is made through a switch on the regulator or on a
special connector. In case of using a connector with a thread regulator of an
old type put a special emphasis on checking if the connecting nut has been
tightly fastened with the help of wrench.
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Gas cylinder connection
Twist-on connection
Quick-release
1. Check if the bottle valve is TURNED OFF turning 1. Remove the protection tip. Do not use any tools,
it clockwise
leave the tip hanging freely.
2. Remove the protection tip and store it for later
use.
3. Before making the connection check if the black 2. Make sure all the taps on the gas device are
seal is not damaged.
closed and if the switch in in the OFF position.
4. Fit the connecting nut to the cylinder with the 3. Place the quick-release regulator on the valve use of a correct wrench or the connecting knob. and press it down hard. If the switch is correctly (left thread) Do not allow the gas bottle turned off you will hear a characteristic click. connectors to be fastened too tightly.
5. When the gas flow is required turn the valve of 4. To let the gas flow in turn the switch into the ON
the bottle counter-clockwise.
position (or into the flame image).
· Place the gas bottle in a correct distance from the fireplace (min 1,5
metres away). · WARNING!!! Check the gas connection for leakage. If anything
suggests a leak is present (for instance a
characteristic gas smell) close the gas bottle valve and under no
circumstances turn the device on before removing the leak. (See point 5.1). ·
After removing the leak one may open the gas bottle valve again.
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Disconnection of the gas cylinder Twist-on connection
Quick-release
1. Turn off the Galio Corten/Black Manual put it into the OFF position. The
main and pilot burner need to be turned off.
2. Turn the bottle valve into the OFF position 2. Turn the switch into the
OFF position. (clockwise).
3. NEVER DO NOT unmount the regulator (or connecting nut) when the bottle
valve is open.
4. TAKE OFF the regulator (or the connecting nut) with the use of a wrench or
a connecting knob.
3. Take off the quick-release regulator by pressing the switch horizontally and simultaneously pulling the whole regulator upwards.
5. REPLACE the linkage closer or cap on the 4. REPLACE the tightening cap on an empty or
empty or partially full bottle if it’s not being
partially full bottle if it’s not being used.
used.
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i.
Regulator replacement (LPG version)
1. You always need to use a pressure regulator between the gas bottle and the
device. Replace the pressure regulator every 5 years. Allowed pressures: 30
mbar, 37 mbar (recommended), 50 mbar. Use only the redactors that comply with
the EN16129 European Norm.
2. Turn off the Galio Corten/Black Manual the ,,OFF” position. The main
burner and the pilot burner need to be turned off.
3. Disconnect the regulator from the gas bottle (description above).
4. Loosen the metal clamp with the use of a screwdriver (philips) or a flat wrench.
5. Move the clamp away from the stub of gas regulator.
6. Take off the linkage from the stub of regulator.
7. Attach a new linkage on the stub of regulator.
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8. Move the clamp into the stub again and tighten it. WARNING! In the event
of visible damage on the clamp, replace it for a new one.
4. OPERATING INSTRUCTIONS
4.1. General Notes The Galio Corten/Black Manual fireplace has a control valve
with a built-in ignition for the main burner (without pilot flame). The flame
height of the main burner may be appropriately regulated with by turning the
knob. Next to the knob is placed elective ignition button (powered by AAA
battery). The control panel is placed on one of the shorter sides of the base
of the fireplace (Photo 3).
Photo 3
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4.2 Start-up of the device · Make sure that the knob is placed in ,,OFF”
position (all the way clockwise) (Photo 4).
OFF
Photo 4
· Open the valve on gas cylinder. · Press the knob and while still pressing
turn it counter-clockwise from position (1) to position (2)
2 1
Photo 5
· While keeping the knob still pressed start the flame by pressing the
ignition button (3).
3
Photo 6
· A spark will appear which ignites the main burner on the minimum flame
height. If the flame did not ignite repeat this process 2-3 times. This will
be required especially when you have replaced and installed a new LPG gas
cylinder.
· When the flame is ignited keep holding the knob for around 5 seconds until
the thermo-couple, which will keep the main valve in an open position, warms
up.
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· You may now release the knob. If however the flame is extinguished repeat
the process once again until a stable flame is achieved.
· WARNING!!! After 2-3 unsuccessful attempts terminate and check the
connections. Try again in 10 minutes. If the installed gas bottle is new or
the fireplace has not been used for a longer period the first thing that needs
to be done is to release air from the gas linkage. In this case conducting a
few attempts will be needed until the flame is ignited. 4.3 Regulation of the
flame size
· When the flame is burning the desired height of the flame may be adjusted
and regulated by turning the knob clockwise or counter-clockwise.
· To achieve a higher flame turn the know clockwise to “Hi” position. To
achieve a lower flame turn the knob counter- clockwise to “Lo” position (Photo
7).
Hi
Lo
Photo 7
4.4 Device shutdown · To turn off the device, simultaneously press and turn
the knob all the way clockwise (Photo 8). The gas supply
will be cut and the flame on burner will be turned off.
OFF
Photo 8
· Additionally, close also the valve on the gas cylinder.
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4.5 Replacing the battery If the battery is inserted incorrectly, the
electronic ignitor may be irreparably damaged. Only replace the battery when
the appliance has been completely switched off. The battery is placed in the
container located on the control pane next to the flame regulation knob
· Unscrew the ignition button
· Remove the battery and place the new one into the container. WARNING! Remember about proper polarization of the battery.
5. TESTING
Screw the cover of the battery container.
WARNING!!! NEVER TURN ON THE DEVICE IF THE CHARACTERISTIC SMELL OF GAS IS
PERCEPTIBLE. If you smell gas during the operation of the fireplace turn off
the device immediately and cut off the gas supply from the gas cylinder by
shutting its valve.
5.1 Checking for gas leaks. · Check if all connections are airtight. · To do
that apply all connections with soapy water (or water with another foamy
substance) or with a
professional spray for leak detection. · If air-bubbles are present that means
the connection has a leak.
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· Remove the leaks in the identified spaces. · Check for leaks once again. ·
After the inspection dry the inspected connections. · The device may only be
used again after all leaks are removed. · If the problem happens again please
contact the dealer.
5.2 Checking the flame appearance.
· Burn The Galio Corten/Black Manual on max flame height and check the
appearance of the flame. · The flame should be linear and evenly placed on the
whole length of the main burner. · If visible gaps are present or there are
substantial differences in flame height turn off the fireplace and after
the device is cooled adjust the placement of decorative stones in such a way
for them to be evenly placed on the whole surface of the main burner. ·
WARNING!!! Remember not to cover the cover, which houses the ignition and the
pilot flame, with stones. · Turn on the fireplace and check the appearance of
the flame once again.
6. MAINTENANCE AND UPKEEP
We recommend cleaning the pilot flame and the main burner unit before the
device is started again after its been removed from storage during the winter
period.
6.1. Testing and cleaning Please check and clean if necessary:
· The main burner – if necessary, remove broken parts of stones and the
existing dust. · Pilot burner and thermo-couple (if necessary, remove the
existing sediment). In the event of visible damage
contact your dealer. · Igniter – gap between igniter and pilot flame should
not be bigger than 5 mm. · Glass screens check for dirt smudges or possible
scratches or cracks. If cracks are present replace the glass
screen for a new one. To conduct this contact your dealer. · Gas linkage and
pressure regulator (in case their expiry date is invalid replace these
ancillaries for new ones). · If you encountered problems with the regulator,
gas linkage, burner or regulation valves do not try to fix these
parts. Contact a sales person, an authorised service or an importer in order
to acquire spare parts. To ensure the device is working efficiently use only
original spare parts.
6.2. Glass cleaning Most of the existing types of smudges may be wiped with a
dry cloth. In case of more substantial smudge you may use liquids normally
applied to ceramic tiles or windows. Always dry the glass screen to avoid damp
patches which could irreversibly embed into the glass. WARNING!!! Avoid
leaving fingerprints on the glass. They will be embedded into the glass and
you will not be able to clean them.
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7. TROUBLESHOOTING
Warning! Montage, upkeep and service need to be conducted by a qualified
professional with appropriate qualification, an appropriate company or the gas
supplier.
PROBLEM SMELL OF GAS
Leak detected at cylinder, regulator or other connection.
POSSIBLE CAUSE
CORRECTIVE ACTION
CLOSE THE VALVE ON THE GAS CYLINDER IMMEDIATELY. DO NOT USE
THE DEVICE UNTIL LEAKS HAVE BEEN REMOVED.
1. A loose regulator linkage.
1. Tighten and test it.
2. Leak in the gas linkage, in the 2. Report this issue to service.
regulator or on the gas knobs.
Burner does not ignite
Igniter Not Working
Low efficiency, ,,cracking” sounds Thumping sounds made by the regulator. A
vivid/ bright orange and smoky flame of the burner.
1. The bottle is empty. 2. Igniter linkage is not connected. 3. No ignition
spark. 4. The igniter electrode is placed incorrectly opposite the igniter. 5.
Gas nozzles are blocked. 6. Gas linkage is twisted.
7. Pressure regulator link is loose. 1. Ignitor wire not connected.
2. Electrode misaligned on pilot burner 3. Igniter malfunction 4. The battery
has run out 1. The bottle is empty. 2. The nozzles of the burner are blocked.
The cylinder valve has opened rapidly. Holes blocked in the apparatus
producing the gas and air mixture.
1. Replace Gas Cylinder. 2. Connect the igniter linkage. 3. Replace igniter.
4. Realign electrode and clear any surrounding debris from area. 5. Unmount
burner, clean the nozzle. 6. Straighten the linkage. Keep the linkage away
from the housing. 7. Tighten the link. Check for leaks. 1. Ensure pilot
electrode wire is connected. 2. Realign electrode and clear any surrounding
debris from area. 3. Replace Igniter 4. Replace battery 1. Replace Gas
Cylinder. 2. Unmount the burner, clean the nozzle. Unfasten the bottle valve
slowly.
Unmount the burner and clean/ unblock the apparatus’ holes.
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8. TECHNICAL SPECIFICATION
Applianace Category
I3P
I3B/P
I3+
Gas type
G31
G30
G30 G31
Gas pressure [mbar] 30 37 50 30 37 50 28-30 37
Injector diemater [mm]
2,0
Burner Pressure [mbar] 30 37 50 30 37 50 28-30 37
Gas consumption [g/h] 0,84 0,93 1,08 0,84 0,93 1,08 0,80-0,84 0,93
[m3/h]
Nom. Input (Hi) [kW] 10,6 11,8 13,7 12,1 13,5 15,6 11,7-12,1 11,8
Safety device
Thermocouple
Gas control valve
BS190
Flexible hose (4 m)
Ø9mm
I2H/E
I2L
G20
G25
20
25
2,7
20
25
1,22
1,37
13,6
15,3
9. MANUFACTURER’S CONTACT DETAILS
Company Name: Address:
Telephone:
Planika Sp. z o.o. Bydgoska 38 86-061 Brzoza Poland + 48 52 364 11 60
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