GEBERIT 968.070.00.0 Mapress Pressschlingen User Manual

GEBERIT 968.070.00.0 Mapress Pressschlingen

Specifications

• Product Name: Geberit Mapress
• Model Number: 968.070.00.0(02)
• Usage: Pressing Geberit Mapress System pipes and fittings

Product Description

• The Geberit Mapress consists of press loops and intermediate jaws designed for pressing Geberit Mapress System pipes and fittings.
• The components include glide segments, press contour, grooves, loop joints, and segment shells.

Usage Instructions

Qualifications of Users

Users must follow all instructions and guidelines provided.

Warnings

Only use Geberit Mapress press loops and intermediate jaws corresponding to the diameter of the Geberit Mapress press fittings being processed. Excessive press force can significantly reduce the lifespan of the components.

Operation

1. Place the Geberit Mapress press loop around the press fitting.
2. Ensure the press contour of the Geberit press loop is correctly positioned on the fitting bead of the Geberit press fitting.
3. Rotate the closed Geberit press loop into the press position.
4. Insert the Geberit intermediate jaw into the Geberit Mapress.
5. Engage the two claws of the Geberit intermediate jaw into the grooves of the Geberit.
6. Release both jaw levers.

Maintenance

Adhere strictly to the maintenance intervals and tasks described in the manual.

FAQ

Q: Can I use press loops and intermediate jaws from other brands with Geberit Mapress?

A: No, only use Geberit Mapress press loops and intermediate jaws designed for Geberit Mapress System pipes and fittings.

Q: What should I do if the press force seems too high during the operation?

A: Stop operation immediately and check if the components are correctly matched to the fittings being processed. Excessive force can damage the equipment.

Basic safety notes

Intended use

• Geberit Mapress pressing collars and adapter jaws are intended exclusively for pressing Geberit Mapress system pipes and press fittings.
• Geberit recommends using Geberit Mapress pressing collars and adapter jaws in the following pressing tools only:
• Geberit pressing tools that carry the same compatibility mark as the Geberit Mapress pressing collar.
• Pressing tools from other manufacturers that have been approved by Geberit for processing Geberit Mapress system pipes and press fittings.
• See also the Technical Information Compatible pressing tools for Geberit Mepla, Geberit Mapress and Geberit Volex”.
• Other pressing tools have not been tested by Geberit in terms of their suitability for the Geberit Mapress pressing collars and adapter jaws.
• Using pressing tools with excessive press capacity can significantly reduce the service life of the pressing collars and adapter jaws.
• Only use Geberit Mapress pressing collars and adapter jaws that correspond to the diameter of the Geberit Mapress press fittings to be processed.
• Only skilled persons qualified in pipe installations are permitted to use Geberit Mapress pressing collars and adapter jaws.

Improper use

• WARNING Risk of injury when used in pressing tools with excessive press capacity
• Only use pressing tools as intended.
• Geberit Mapress pressing collars and adapter jaws are intended exclusively for use per this user manual.
• Other uses are deemed to be improper and can lead to injury.

User qualifications

• Without suitable training, users cannot detect or may incorrectly estimate the hazards presented by the pressing procedure.
• They are therefore at risk of injuring themselves or others.
• Users must be conversant with and apply country-specific safety regulations.
• Users working with Geberit pressing collars and Geberit adapter jaws for the first time must have been instructed by an expert in safe handling or have attended a specialist course.

Following information and instructions

• Failure to observe the safety notes and instructions can lead to injuries.
• Read through and observe all safety notes and instructions relating to the pressing tool, Geberit pressing collar and Geberit adapter jaw before commissioning.
• Read and observe the safety notes for the consumables used.
• Retain all safety notes and instructions for future use.

Avoiding hazards caused by defective Geberit pressing attachments

• WARNING Risk of injury caused by flying fragments
• Wear protective goggles and a protective helmet.
• Geberit pressing attachments (pressing jaws, pressing collars, adapter jaws) are exposed to significant forces during the pressing procedure and wear out.
• The use of worn or damaged Geberit pressing attachments can lead to injuries.
• Only use pressing attachments if they are in perfect working order.
• Maintain the pressing attachments regularly.
• See maintenance regulations for Geberit pressing attachments.
• Only store the pressing attachments in dry rooms.
• Transport pressing attachments in shock-protected transport cases.
• Regularly inspect pressing attachments for defects and damage before and after every use. Inspect the pressing attachments particularly for incipient cracks in the pressing contour and on the flanges.
• If there are incipient cracks: take the pressing attachments out of service immediately, label them as defective and do not use them again.

Avoiding damage to Geberit pressing attachments caused by faulty pressing operations

• Geberit pressing attachments (pressing jaws, pressing collars, adapter jaws) can be damaged by faulty pressing operations or use; for example, by being pressed by foreign bodies.
• Do not tilt the pressing attachments on the pressfitting.
• Hook the claws of the adapter jaw into the pressing collar correctly.
• If you suspect that the pressing attachments are damaged (for example, if sharp edges appear on the pressfitting after the pressing procedure), they must be replaced.

Using personal protective equipment

• People can be injured without suitable protective equipment. Wear a protective helmet, protective goggles and safety shoes during the pressing procedure.

Explanation of symbols

Symbols in the instructions

Symbols on the product

Product Description

Structure of the Geberit Mapress pressing collars and Geberit adapter jaws

1. Sliding segments
2. Pressing contour
3. Grooves
4. Collar joints
5. Segment shells
6. Jaw lever
7. Claw
8. Compatibility mark
9. Jaw joints
10. Flange

Operation

Inserting the Geberit adapter jaw into the pressing tool

• WARNING Risk of injury caused by flying fragments if used incorrectly or if worn or damaged adapter jaws are used
• Only use the adapter jaw if it is in perfect working order.
• Make sure that the adapter jaw used fits the pressing collar.
• If the adapter jaw has been used incorrectly, or in a way that does not comply with its intended use, do not continue to use it and have it tested by an authorised repair shop.
• Wear suitable protective equipment (protective goggles, protective helmets, etc.).
• CAUTION Risk of injury due to unsecured Geberit pressing attachments falling
• When inserting the Geberit pressing attachments (pressing jaws, adapter jaws) into the tool holder, the pressing tool must be upright.
• ATTENTION Damage to the tool caused by incorrect use
• Only use Geberit pressing attachments (pressing jaws, pressing collars, adapter jaws) that carry the same compatibility mark as the pressing tool.
• Insert the Geberit adapter jaw into the pressing tool as described. → See operating instructions for the relevant pressing tool.

Fitting the Geberit Mapress pressing collar around the pressfitting

1. To open the Geberit pressing collar, pull the collar segments apart and fit the pressing collar around the Geberit pressfitting.
2. Make sure that the pressing contour of the Geberit pressing collar is positioned correctly on the fitting bead of the Geberit pressfitting.
3. Turn the closed Geberit pressing collar to the pressing position.

Hooking the Geberit adapter jaw into the Geberit Mapress pressing collar

• ATTENTION Damage to the Geberit pressing collar if the Geberit adapter jaw is used incorrectly
• Make sure that the claws of the Geberit adapter jaw always completely embrace the pins of the Geberit pressing collar.

1. To open the Geberit adapter jaw, push both jaw levers together.
2. Guide the claws of the Geberit adapter jaw into the grooves of the Geberit pressing collar and hook them into the pins.
3. Release both jaw levers.

Pressing with Geberit Mapress pressing collars

• CAUTION Danger of cutting due to sharp edges on the Geberit pressfitting
• Defective Geberit pressing collars can cause sharp edges to form on the Geberit pressfitting.
• Only use pressing collars that are in perfect working order and are maintained.
• Check the pressfitting for sharp edges after the pressing procedure and replace the pressing collar if necessary.
• CAUTION Danger of crushing
• Keep your hands at a safe distance from the Geberit pressing collar and adapter jaw.
• ATTENTION Damage to the Geberit pressing collar due to a failed pressing sequence
• The Geberit pressing collar can be damaged by a failed pressing sequence.
• Replace the damaged pressing collar and take it out of service.
• ATTENTION Leaking connection due to failed pressing sequence
• Have any Geberit pressing collars that have not been closed completely, as well as the adapter jaw and pressing tool, inspected by an authorised repair shop.
• Replace any connections that have not been pressed correctly. They must not be pressed again.

1. Press the Geberit pressfitting. → See operating instructions for the relevant pressing tool.
2. After the pressing procedure, check that the Geberit pressing collar is fully closed.
3. Open the Geberit adapter jaw and remove it from the Geberit pressing collar.
4. Open the Geberit pressing collar and detach it.

• If a press connection has not been completely pressed – in the event of a power cut, for example – it must be pressed again.
• The Geberit pressing jaw and the pressing collar must not be removed or rotated during the process.
• Corrective pressing is performed in the same way as a normal pressing operation.
• Depending on the state of the preliminary pressing, there may be considerable idle stroke before the pressing tool engages during corrective pressing.

Maintenance

Maintenance regulations for Geberit pressing attachments

• For safety reasons, it is essential to observe the following maintenance intervals and perform the maintenance work described.
• The same also applies to the mandatory maintenance regulations for the pressing tools. These Geberit pressing collars do not need to be tested by authorised repair shops if they are used as intended.
• Pressing collars and adapter jaws must still be maintained.
• Geberit pressing collars and adapter jaws that are not maintained, or are not professionally maintained, can cause accidents and injuries.
• It is essential to observe the maintenance intervals and maintenance work outlined below:

pressing collar and adapter jaw for externally visible defects such as damage, material cracks, patches of rust and other signs of wear. If defects are present, replace the pressing collar and adapter jaw or have the defects repaired by an authorised repair shop.

•    Pressing collar:

–  Spray the pressing contour with a lubricant recommended by Geberit and clean with a cloth.

–  Remove deposits in the pressing contour.

–  Check that the collar joints and sliding segments can be moved easily. If necessary, move the joints and segments several times until they are able to move easily.

•    Adapter jaw:

–  Spray the entire adapter jaw with a lubricant recommended by Geberit and clean with a cloth.

–  Check that the jaw levers and jaw joints of the adapter jaw can move easily. If necessary, move the jaw levers several times until they are able to move easily.

•    Service-free adapter jaw (e.g. ZB 203A):

–  This adapter jaw does not require any special maintenance.

•    Adapter jaw that is subject to service (e.g. ZB 203):

–  Have an authorised repair shop check

the adapter jaw’s state of wear.

Authorised repair shops

The addresses of authorised repair shops can be requested from the Geberit sales companies.

Disposal

Disposal of Geberit pressing attachments

• Geberit pressing attachments are made of steel. Therefore, Geberit pressing attachments (pressing jaws, pressing collars, adapter jaws) that are no longer in use do not belong in non-recyclable waste.
• They must be directly returned to Geberit for proper disposal or sent to a local collection point for scrap metal.

Conformity

Declaration of conformity for Geberit pressing attachments

• Geberit pressing attachments (pressing jaws, pressing collars, adapter jaws) are part of a system and do not have their declaration of conformity.
• The relevant declarations of conformity are included with the pressing tools.

Person in charge of documentation

• Jörg Schneider, Product Compliance, Geberit International AG, 8645 Jona, Switzerland
• 27021600789606923
• © 12-2023 968.070.00.0(02)
• Geberit International
• AG Schachenstrasse 77, CH-8645 Jona
• documentation@geberit.com
• www.geberit.com

Documents / Resources

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