Pregis Products Worth Protecting Deserve Complete Packaging User Guide

: June 5, 2024
: Pregis

Pregis Products Worth Protecting Deserve Complete Packaging

Specifications
Pregis offers a complete portfolio of packaging solutions to protect your products during transit or on the production floor.
From cushioning systems to void-fill solutions, our innovative products aim to solve your toughest business challenges.

Product Usage Instructions

Cushioning Systems
Hybrid Cushioning (HC) : All HC film blends are approved for store drop-off recycling.
ChamberPakTM : Void-fill and Light Cushioning solution.
TurboTM : Provides Light Cushioning for protection.
Quilt : Low-profile material with air transfer technology for versatile quilt pillows and moldable packaging.
Ideal for wrapping and void-fill, saving space and offering efficiency.
Void-fill : Options like Air Pillows and Double Cushion provide flexible void fill solutions for various packing needs.

Paper Systems
PackmasterTM Pro : Compatible with Maxwell Intelligent Interface for system controls, customization, training videos, and reporting.
GeoTerraTM : Wrapping System for packaging needs.
InspyreTM Paper : Custom branded void-fill solution enhancing brand value and recall.

Foam-in-Place Systems
SmartBaggerTM Foam-in-Bag System : Works with Maxwell Intelligent Interface for controls, training, and reporting. Maximizes productivity with energy-efficient settings and self-cleaning options.
SmartShotTM Foam-in-Place System : Offers foam packaging solutions with advanced diagnostics and productivity features.

Accessories and Consumables
Various accessories like SmartMold, SmartFoamTM Liquid Foam, SmartFilmTM, and SmartLubeTM are available to enhance packaging processes.

Markets Served
Pregis caters to various markets with foam rolls, pouches, bubble cushioning, and specialty foam products to meet diverse packaging needs.

FAQs

Q: Are Pregis products sustainable?
A: Yes, Pregis offers a RenewTM portfolio with sustainable packaging solutions.
Q: Can I recycle the packaging materials?
A: Certain products like Hybrid Cushioning (HC) film blends are approved for store drop-off recycling. Check product specifications for recycling information.

Complete Portfolio of Solutions

In transit or on the production floor, we solve your toughest business challenges with our innovative packaging and protective solutions. We’ve got everything you need to create customers for life.

Inflatable Systems

Cushioning
Ascent™
Pregis AirSpeed® Ascent™ high-pressure air cushioning system produces Hybrid Cushioning (HC) for the highest level of product protection.

Patented seal technology offers superior inflation and consistent cushioning
Built with operators in mind – no exposed parts, ergonomic and user-friendly
Smart Logic identifies film and optimizes system settings
Up to 100 feet per minute of throughput for high-volume operations, enhancing productivity

Hybrid Cushioning (HC)
Choose superior product protection with Pregis AirSpeed® Hybrid Cushioning (HC). The unique square pattern of this high-pressure cushioning solution increases shock absorption during transit, while its premium aesthetic enhances the unboxing experience.

HC Renew™ PCR – Elevate sustainability with 80% post-consumer content
HC Renew™ – Made with a minimum of 30% recycled content
HC Barrier – Highest level of durability, air retention and cushioning
HC Inspyre™ – 1% of sales donated to help fight water insecurity

All HC film blends are approved for store drop-off recycling.

ChamberPak™
Pregis AirSpeed® ChamberPak provides a series of adjoining tubes securely inflated to cushion and protect products during shipment.

Patented one-way valves keep chambers inflated even if one is punctured
Perfect for extended ship cycles and puncture resistance
Stock and custom designs available to meet unique needs

Void-fill and Light Cushioning
Turbo™
Pregis AirSpeed® Turbo™ is a high-speed, versatile system that creates void fill and light cushioning inflatable packaging.

Versatile system creates air pillows and double cushion patterns
Smart logic identifies film and optimizes system settings
Designed to protect packers – no exposed parts, ergonomic and user-friendly
Compact design fits any packaging environment

Light Cushioning
Quilt
Low-profile material featuring air transfer technology creates highly versatile quilt pillows and a moldable packaging solution for wrapping and void-fill: a great space-saving and efficient alternative for products packed using traditional bubble.

Void-fill
Air Pillows
Air pillows are an economical and non-abrasive on-demand void fill solution.

Double Cushion
Flexible void fill for top, side fill and corner protection. Double cushion allows packers to fit pillows into tight-fitting spaces.

Air pillows, double cushion and quilt are also compatible with Pregis AirSpeed® Mini Pak’R®. Air pillows are also compatible with Pregis AirSpeed® Smart machines.

Pregis Renew™ portfolio options available
Pregis’ most sustainable packaging solutions.

Paper Systems

Cushioning System
Packmaster™ Pro
Pregis Easypack® Packmaster™ Pro advanced on-demand paper cushioning system produces robust paper cushioning easily molded around products from delicate items to heavy industrial goods.

Load and go in under 30 seconds!
Single or multiply paper in a roll or fan fold
Offerings include FSC® certified 100% recycled paper
Safety lockouts
Programmable pre-set lengths and quantities
Horizontal or custom configuration

Maxwell® Intelligent Interface
Compatible with the Packmaster Pro, Maxwell Intelligent Interface empowers users with greater system controls, customization options, on-demand training videos and detailed reporting.

Wrapping System
GeoTerra™
Pregis Easypack® GeoTerra™ curbside recyclable solution provides light cushioning and interleaving protection.

Convenient curbside recyclability
Pattern nests together, locking products into place
Provides protection on all sides that doesn’t require tape
Dispenser with easy tension adjustment for quick pull, tear and pack motion
Lightweight rolls are easily loaded with no set up

Void Fill System
Pregis Easypack® Quantum™ Series of paper void-fill systems offer unrivaled simplicity with user-friendly controls and a quick and easy loading process. The compact, patented floating-head design virtually eliminates paper jams, maximizing uptime.

Intuitive interface simplifies employee training
Load and go in under 30 seconds!
No blades or exposed parts
Variety of dispensing options, including foot pedal
Programmable pre-sets dispense paper at specified lengths
Offerings include FSC® certified 100% recycled paper

Quantum™ XTW

Ideal for mid- to low-volume decentralized packing environments
Patented bladeless tear-assist allows operator to tear paper effortlessly

Quantum™ Pro

Ideal for high-volume centralized packing environments
Bladeless auto-tear cleanly separates paper with no additional motion or downward force required

Inspyre™ Paper
Pregis Inspyre™ paper is a void-fill solution that allows brands to connect with customers. This custom branded tissue paper is proven to increase perceived product value, brand impression, and brand recall.

GeoPack™
Pregis Easypack® GeoPack™ portable box dispenses paper made from 100% recycled material into ready-to-use pre-crumpled packing paper for void fill and protection.

Foam-in-Place Systems

SmartBagger™ Foam-in-Bag System
Pregis IntelliPack® SmartBagger™ is ideal for high volume, medium to large applications requiring cushioning or blocking and bracing to protect goods. It offers the highest degree of protection for valuable items.

Quick, simple and safe loading
Intuitive control panel
Easy-to-replace sealing wires and edge seal arbors

Maxwell® Intelligent Interface
Compatible with the SmartBagger, Maxwell Intelligent Interface empowers users with greater system controls, customization options, on-demand training videos and detailed reporting, including consumption and performance data. Innovative diagnostics monitor machine components, notifying technicians of potential problems and allowing replacement parts orders without downtime. Maxwell technology maximizes productivity with energy-efficient settings and self- cleaning options.

SmartShot™ Foam-in-Place System
Pregis IntelliPack® SmartShot is designed for the versatility of packing large or odd-shaped items. When your foam-in-place operation requires a handheld touch use the SmartShot.

Tapered dispenser
Heated dispenser minimizes cold-shots
Insulated handle stays cool

SmartShot™ Hybrid Foam-in-Place System
Pregis IntelliPack® Hybrid is an innovative cross between handheld and bagger system – the best of both worlds.

Hybrid bag stand creates a handheld and bagger machine all-in-one!
Variety of bag and stand dimensions available for customer needs
Package a wide variety of products with one piece of equipment

Accessories and Consumables

SmartMold
Pregis IntelliPack® SmartMold creates custom molds prefabricated for a specific product.

Consistent cushioning block & brace protection for places that need it most
Reduce packaging waste
Eliminates packer variability for reliable protection

SmartFoam™ Liquid Foam
Only Pregis IntelliPack® A & B liquids are stored in clear outer containers allowing you to see the amount of liquid in drums or totes for improved inventory management. Available in various densities to provide the optimal protection for your shipping needs.

SmartFilm™
Pregis IntelliPack® SmartFilm™ is a high-performance film used to contain liquid polyurethane foam.

SmartLube™
Pregis IntelliPack® SmartLube™ is a solution used for maintaining and cleaning machine parts.

Markets Served

Industrial
Electronics
Home and Garden
Automotive

Foam Rolls & Pouches

Polyethylene Foam
Astro-Foam® polyethylene foam is an easy-to-use protective packaging solution that can be used in a wide range of industries and applications.

Tear resistant protection for items with sharp edges
High cushioning and compression strength minimize shock and vibration during transit
Non-abrasive material protects the integrity of the surface

Astro-Foam Renew™

Contains 15% post-industrial recycled content

Dispenser Pack

Convenient, mobile cartons & perforated rolls
Roll widths: 12″ or 24″
Perforation 12″

Converted & Laminated

Pouches – available in 1/8” foam, standard or custom pouch sizes
Laminated – foam with film protects against tears and punctures. Available in rolls or oversized bags
Bumper Guard Foam®/Woven PE Laminate – maximum cushioning with enhanced puncture/abrasion protection
Other capabilities –Adhesive, cohesive, kraft paper

Specialty Foam Products
Soft polyethylene foam has clean, non-abrasive material properties to provide superb protection for delicate surfaces. It requires no wire cutting (unlike EPS) and is recyclable homogeneous LDPE (where available).

ProFlex® Profiles

Able to conform to nearly any product contour
Excellent resiliency, flexibility and shape memory
Maximum shock absorption and vibration dampening
Cushioning, blocking and bracing

Corner Keeper® Protectors

ProFlex profiles pre-cut to Corner Keeper protectors save time and labor
Pull apart easily for minimal labor and inventory.

Edge Foam® Protectors

Flexible L- or U-shape channels wrap snuggly around corners, edges and asymmetrical shapes
High cushioning and compression strength minimizes shock and vibration during transport

Fabricated Foam

The PolyPlank® family of products are available in standard and custom lengths. Widths range from 24” to 48”, with thicknesses ranging from ½” – 10”, densities from 1 to 9 pounds per cubic foot.

PolyPlank® EXT Engineered Foam Plank

Produced via an extrusion process which creates a uniform foam with excellent dimensional stability
Cushions against repeated impacts and can be engineered with anticipated performance

Kase Foam

Closed cell polyethylene foam for high end, reusable storage and shipping cases Higher cell count significantly improves aesthetics and structural integrity, especially for designs with thin wall section

SFT Foam

Specially formulated to provide a “softer” polymer to reduce abrasion protecting “Class A” surfaces
Unique foam die cuts and slices more easily than cross-linked foams and is generally more economical

LEL Foam

Contains less than 10% LEL VOC meeting military and other low residual blowing agent specifications

PolyPlank® LAM Engineered Foam Plank

Extruded in varying thicknesses and laminated together for custom thickness or properties
Laminated foam provides maximum cushioning, excellent dimensional stability and an economical foam plank

Renew™ Foam

Made with a minimum of 60%post-industrial recycled content
Sustainable solution with no extra cost

MDL™ Foam

Multi-density patented design combines a thin-gauge, high-density PE top-skin with a high-performance, low-density PE foam base for a uniquely designed custom solution

Pregis Renew™ portfolio options available
Pregis’ most sustainable packaging solutions.

Bubble Rolls and Pouches

Pregis offers a full line of strong, flexible and lightweight bubble cushioning products to meet all of your protective packaging needs.

Medium Duty
Industrial strength bubble for intermediate storage cycles. (less than 30 days)

Heavy Duty
Fragile or heavy products that have extended storage and shipping cycles.

Converted & Laminated

Bags – Feature self-seal closure. Transparency provides easy product identification. Available in 3/16” bubble, standard or custom bag sizes
Adhesive – Sticks directly to the product. Peels off easily without leaving a residue
Cohesive – Sticks to itself, not the product. Leaves no residue behind. Also available in a convenient dispenser carton, with or without perforations
Third Web – bubble with a layer of film laminated to provide extra protection against tears and punctures. Available in rolls or over-size bags
Bumper Guard Bubble/Film Laminate – cost-effective, strength and durability, and light cushioning
Other Substrates – kraft paper, polyethylene films or foil

Astro-Bubble Green™

Made with 25% post-industrial recycled content
Light green color
Recyclable at store drop-off locations across the country

Anti-Static Bubble

Static dissipative properties. Perfect for electronics
Light pink color

Dispenser Pack

Convenient, mobile cartons & perforated rolls
Roll widths: 12″ or 24″
Perf 12″

ThermaCycle™ Flex Insulated Packaging

Innovative, metalized all-polyethylene structure for category 4 recycling via store drop off
Made with minimum 30%recycled content
Ideal for cold chain applications: grocery & meal kits, meats, baked goods, cosmetics, etc.
Available in 2D pouches and 3D insulated box liners

Ready-to-Pack shipping mailers

Pregis EverTec™ Curbside Recyclable Mailers
EverTec mailers are durable, curbside recyclable paper mailing solutions designed to right-size e-commerce shipments while making it easy to meet sustainability goals. These mailers are available in a variety of sizes and protection levels to help you protect your products, profits and the planet!

EverTec Cushioned Mailer
The Pregis EverTec Cushioned mailer is the curbside recyclable, cost-saving answer for small box replacement, ideal for shipping less-fragile items.

Unique, unmatched cushioning properties protect your products from fulfillment to doorstep arrival
2-ply kraft paper construction allows for reliable durability needed to navigate the parcel network
Sustainable right-sizing solution to replace small boxes, 4x faster than manually packing a box
4-color digital print to provide the best customer experience possible

EverTec Non-Cushioned Mailer
The Pregis EverTec non-cushioned mailer is the sustainable replacement for manually-packed poly mailers, ideal for shipping non-fragile items.

2-ply kraft paper construction provides reliable durability to handle operational and shipping stressors
Reinforced side seals keep products contained throughout shipping journey
1-color custom print brings branding dreams to life

Mailer-Box Self-Sealing Corrugated Shipper

Superior rigidity and protection without the cost and set up time of boxes
Easy to open tear strip for convenience
Available in small and medium sizes.
Custom sizes and printing available

Air-Kraft® Bubble-Lined Kraft Mailers

Self seal or top load
One color custom printing available

Automated Mailing & Bagging

Pregis Sharp™ automated baggers increase productivity while reducing shipping costs and labor constraints. Designed for safety, ease of use, and throughput, a single Sharp bagger can pack the same number of bags as four manual packers. Customers typically see their return on investment (ROI) through this increased efficiency in six to nine months

SX Tabletop Bagging System
The Pregis Sharp SX™ is a user-friendly tabletop bagging machine that sets up in seconds, using a standard electrical outlet, and takes the complexity out of hand-loading operations.

All electric design for immediate set up, no forced air needed
Print shipping labels or product details directly onto bags
Off-the-shelf parts result in significant savings on replacement parts
Self-diagnostics identify and correct problems quickly

SX
Runs bags 2″ – 11″ wide and 4″ – 32″ long; 4.5″ passthrough

Max Automated Systems
Pregis Sharp Max Bagging Systems are ideal for mid- and high-volume pharmaceutical, medical, small parts, injection molding, and fulfillment applications.

Mechanical bag open assembly ensures consistent opening for both manual and automated scenarios
Inline thermal printing on integrated Zebra printers
Long-lasting sealing mechanism minimizes critical wearable parts
HMI, printer and PLC can be networked, allowing for optional remote support and diagnostics
Off-the-shelf, nonproprietary parts means reduced lead times when a replacement part is needed

Max 12
Runs bags 2″ – 12″ wide and 3.5″ – 32″ long; 6″ passthrough

Max 20
Runs bags 2″ – 20″ wide and 3.5″ – 32″ long; 6″ passthrough, up to 10″ available

MaxPro Automated Systems
Pregis Sharp MaxPro Systems take it to the next level. Perfect for high-volume e-commerce applications, MaxPro baggers are safe, user-friendly, and efficient. These technologically advanced baggers ensure more uptime and the ability to automate with robotic integrations fully.

Inline thermal printing and optional label side up exit conveyance expedites package scanning
HMI controlled passthrough adjustments allow for faster job changeovers
Easy-to-use and easy-to-train HMI screen allows for intuitive operation
Inherently safe design, including low forces on all machine motion, keeps packers safe
Predictive maintenance allows you to schedule preventative maintenance on your schedule
HMI, printer, and PLC can be networked for easy integration and remote diagnostics

MaxPro 18

Runs 2″ – 18″ wide and 18″ – 40″ long; 8″ passthrough

MaxPro 24

Runs bags 10″ – 24″ wide and 24″ – 36″ long; 12″ passthrough

Automated Mailing & Bagging

Pregis Poly Lite™ Mailers & Multipurpose Poly Bags
Pregis uses the highest-grade resins to extrude and convert film in-house to ensure consistency and guarantee superior quality bags that are made to customer specifications – film type, size, seal type, vents, and custom printing. And our bags are made for optimal compatibility with Pregis Sharp automated bagging systems, when used together customers will see increased uptime, efficiency, and seal quality.

Pregis Poly Lite Mailers
Pregis Poly Lite Mailers offer the perfect balance between customizable design and maximum mailer performance, ensuring the best possible customer experience.

Customizable sizes available, with short lead times
Special features are available to tailor mailers to your product needs, including vent holes, return strips, and more
Unique film properties available for special shipping needs, including VCI, anti-stat and more
8-color custom print

Pregis Multipurpose Poly Bags

We offer a wide range of industrial-strength poly bags, with a range of customizable attributes.
Customizable sizes and film attributes to fit your product needs
8-color custom print elevates customer experience

Cohesive Solutions

Cohesive Automation System
Cohesive automation provides product protection during shipping, improve productivity, and drastically lower labor and total package costs.

Reduce DIM weight with “right-size” packaging
Increase throughput—Up to 2,100 items per hour
Enhance customer experience with custom branding and 3-color printing

Single Face Corrugated

Padding, protection and rigidity
Available in various flute types and paper grades

Film

Secure, puncture and weather resistant
Available in wide range of cohesive films

Paper, Linerboard, Poly-Paper

Rigid, versatile and recyclable
Cohesive Paper – economical, durable products
Cohesive Linerboard – high rigidity, corner and surface protection
Cohesive Poly-Paper – weather resistant, premium aesthetic

Bubble And Foam Substrates

For added flexibility and cushioning
Cohesive Bubble – high-performance cushioning and protection
Cohesive Foam – lightweight, flexible cushioning

Specialty Paper

Paper Products
CushionPak® Recycled Paper Cushioning

Made from multiple layers of 100% recycled tissue paper sheets
Ideal for surface protection, cushioning and void-fill
Efficient design uses embossed or edge-line technique to secure tissue paper sheets together

Single Face Corrugated

A, B, E, Wave and Jumbo Flute types available
Various paper types, colors and weights available
Standard or custom converted options available (width and lengths)
3-color printing and solid colors (flood printed colors) available

Ready-to-Use Paper
In addition to being earth-friendly, paper is also durable, flexible and can be slit into different size rolls and sheets, coated, embossed and printed. In other words, it provides endless optionality! Our ready-to-use range of recycled kraft, virgin, newsprint, bogus and tissue paper are available in a variety of paper grades and sizes.

Void Fill Paper Packaging

Protection from void fill to wrapping
Versatile option for many industrial, packaging and shipping applications
Available in a variety of paper grades, sheets and rolls

Surface Protection Paper

Protection that stands up to the toughest industries including construction, industrial tools, steel applications, automotive, marine and aerospace.

Grocery & Foodservice Paper

Food service papers found in every restaurant, grocery store, butcher shop, bakery and your favorite deli.

Specialty Products

Furniture Protection
Centerfold Laminations

Centerfold Lamination forms a large bag for cost effective, strong, resilient cushioning
Furniture Guard® polyethylene foam provides superior protection for any type of packaging, moving or storing opportunity
Furniture Guard Plus® provides a virtually tear proof foam/film lamination that addresses the needs of various applications from “shrink-wrap” to “stand alone” systems
Third web bubble offers an extra layer of material strength for excellent surface protection and superior resistance to tears and punctures while providing increased visibility

Automotive Protection
Bumper Guard

Astro-Bubble®/Film Laminate – cost-effective, strength and durability, and light cushioning
Astro-Foam®/Woven PE Laminate – maximum cushioning with enhanced puncture/abrasion protection
Available in wrap and bag forms

Trays
Panta-Pak Trays
Industrial applications:

Thermoformed from high strength film; molded cup shapes hold items in a secure package
These molded trays require no tray set-up like cardboard trays
The plastic tray is durable enough for reuse and return packing

Fruit/Produce applications:

Trays help immobilize produce from peaches and pears to tomatoes
As an ideal produce merchandiser, the color varieties enhance the visual appeal of produce
Available in a wide range of shapes, sizes and colors

Temporary Protective Films

Pregis PolyMask® temporary protective films cover every major market and application requiring surface protection – from stages of manufacturing through shipping and final assembly.

What are temporary protective films?

Pressure-sensitive adhesive coated film (i.e., surface protection film, protective tape, protective masking)
Protects during various stages of processing and environmental conditions
Adheres to the surface, stays adhered and removes cleanly when the job is done
Films can be applied to the surface by hand or through machine lamination

Protective film solutions for virtually any surface and market.

Automotive
Offering surface protection for a wide variety of interior and exterior surfaces for automotive, maritime and other transportation applications. Our films protect during assembly, storage and shipping to the final point-of- sale.

Metals
Our films are designed to protect during processing and are optimized for a range of metal surfaces including steel, aluminum, pre-painted and pre-coated sheets, and uncoated and corrugated sheets.

Building & Construction
Adhesive coated films safeguard both the job site and critical materials during transport and installation – from carpeting, countertops, windows, doors and sandwich panels to high-traffic areas.

Appliances
We offer films with tailored adhesion levels that ensure appliances remain free from marring, scratching and abrasion. Films are formulated for stainless steel, aluminum, plastic, polypropylene, and polystyrene appliance surfaces.

Flexible Packaging Solutions

Pregis is an industry leader in flexible films. Bold investments in new engineered innovations, manufacturing footprint and expertise are taking the market to heightened levels of customer delight and performance.
Pregis Performance Flexibles offers a comprehensive approach to flexible packaging solutions that meets increasing consumer demand for convenience and sustainability in food & beverage, CPG and medical-device packaging.

General Performance
Series

Highly versatile
Diverse application use
High-quality

High-Performance Series

Built for physical toughness
Modulus forward design
Meets WVTR and other critical performance testing
Accommodates custom formulations

Barrier Series

Built for oxygen, moisture, odor and chemical requirements
Leverages high-performance series toughness protection
Accommodates custom formulations

Renew Series

Designed for the circular economy with recyclable, recycled content and renewable formulations
Engineered performance with less material
Maximum recycled content

Optimized formulations
Food & Beverage

Snacks & confectionery
Meats
Fruit & vegetables
Dairy
Processed
Frozen
Beverages
Pet food

Healthcare

Medical devices & supplies
Dental supplies
Pharmaceuticals

Industrial
Secondary and tertiary

Wrapping & bundling
Logistics

What Drives Us

Our Purpose

Sustainability is more than the products and materials we use. It’s a value system that impacts everything we do.
At Pregis, we don’t just reduce, reuse and recycle – we use our position to lead the way to a circular economy that puts people and the planet first.
As a leader in protective packaging solutions, it’s our mission to protect the planet, preserve our resources, and “Inspyre” change.

Protect our planet by reducing damage and preventing reships. We can help you protect customer experience, profits and your employees.

Preserve natural resources and the environment. We focus on designing products and processes that contribute to a circular economy through end-to-end supply chain excellence.

People are the “y” in “Inspyre.” We inspyre people to do good for the world through education, industry advocacy, professional and personal development.

Products worth protecting deserve Pregis
We are a leading manufacturer of innovative packaging solutions and protective products.
We solve our customer’s toughest business challenges with packaging so they can create customers for life. We do this by delivering creative solutions to packaging challenges and leveraging a material neutral portfolio.
Contact us today!
www.PREGIS.COM

Inside the Box Protection
Ready to Use Packaging |
On Demand Systems – Air, Paper, Foam | Foam for Fabrication

Mailing and Bagging
Solutions
Automated Poly Bagging | Automated Cold Seal Packaging | Shipping Mailers

Surface Protection
Temporary Protective Films | Interleaving Materials | Foam Edge Protectors

Consultative Services & Training
Package Design and Testing | Custom Integration | Technical Support | Sustainable Packaging