Powr-Flite BP4S-1 Series Corded Backpack Vacuum Cleaner User Manual

: June 6, 2024
: Powr-Flite

Table of Contents

INTRODUCTION
IMPORTANT SAFETY INSTRUCTIONS
OPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS
MAINTENANCE
TROUBLESHOOTING
SPECIFICATIONS
SCHEMATICS – PARTS LISTS04/2018
ACCESSORY TOOLS
ACCESSORY TOOLS
WIRING DIAGRAM
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

OPERATOR’S MANUAL & PARTS LIST
Backpack Vacuum
BP4S-1 Series

Powr-Flite BP4S-1 Series Corded Backpack Vacuum
Cleaner

WARNING : OPERATOR MUST READ AND UNDERSTAND THIS MANUAL COMPLETELY BEFORE OPERATING THIS EQUIPMENT.

©Tacony Corporation, All rights reserved
BPS4-1 01/2021

Save These Instructions

INTRODUCTION

Check the carton for shipping damage. Carefully unpack and inspect your new Powr-Flite vacuum for shipping damage. Each unit is tested and thoroughly inspected prior to shipping. If damage is discovered, immediately notify the transportation company that delivered your machine and request an inspec-tion. As a manufacturer, we are unable to act upon any claim for concealed damage; you must originate the claim. Be sure to keep the carton, packing inserts, packing lists, and carrier’s receipt until the inspector has verified your claim.

PROTECT THE ENVIRONMENT Please dispose of packaging materials in an environmentally safe way according to local waste disposal regulations.
Always remember to recycle.

GROUNDING INSTRUCTIONS
This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
WARNING : Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance – if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
This appliance is for use on a nominal 115-volt circuit and has a grounding plug that looks like the plug illustrated in sketch A. Powr-Flite BP4S-1
Series Corded Backpack Vacuum Cleaner - GROUNDING
INSTRUCTIONS

COMMON REPLACEMENT ITEMS

IMPORTANT SAFETY INSTRUCTIONS

Save These Instructions
SAFETY WARNINGS AND PRECAUTIONS

Read all instructions before using. Save These Instructions.
Following the cleaning instructions will prolong the life of your Powr-Flite vacuum.
When using an electrical appliance, basic precautions should always be followed.

Use only as instructed in this manual. Use only the recommended attachments and replacement parts.
Do not leave vacuum cleaners plugged in when not in use. Unplug the vacuum before servicing.
Do not use outdoors or on wet surfaces.
Do not use to pick up liquids. This vacuum is for dry pickup only.
If the unit is not working as it should, has been dropped, damaged, left outdoors, or exposed to water, return it to a service center before using.
Do not vacuum up hard or sharp objects, as they may damage the hose, vacuum bag, or vacuum motor.
Do not use without a paper vacuum bag, cloth bag, and filters in place.
Do not use with damaged cord or plug.
Do not kink or twist the power cord.
Do not pull or carry by the cord, use the cord as a handle, close the door on the cord or pull the cord around sharp edges or corners. Keep cord away from heated surfaces.
Do not pull on the cord to unplug. Grasp and pull the plug, not the cord. Turn off the vacuum before unplugging.
Do not handle the cord, plug, switch or vacuum with wet hands.
Do not use outlets with inadequate current capacity.
Do not use an extension cord without the furnished P-Clamp.
Do not put objects into any openings. Do not use with any opening blocked. Keep free of dust, lint, hair and anything that might reduce airflow.
Keep hair, loose clothing, fingers, and all body parts away from openings and moving parts.
Use extra care when cleaning stairs.
Do not vacuum flammable or combustible materials or anything that is burning or smoking, such as cigarettes, matches or hot ashes.
Do not use without a dust bag in place.
Sparks inside the motor can ignite flammable vapors or dust. To reduce the risk of fire or explosion, do not use near combustible liquids, gases, or dust such as gasoline or other fuels, lighter fluid, cleaners, oil-based paints, or natural gas.
To reduce the risk of inhaling toxic vapors do not use near toxic or hazardous materials.
Keep children and unauthorized persons away from the vacuum when in use.
This machine is not intended for use by persons with reduced physical, sensory or mental capabilities, or lack of experience or knowledge.
Do not attempt to service the vacuum yourself. Repair by anyone other than an authorized repair service center may void the warranty.
Always store vacuum in a cool, dry area.

OPERATING INSTRUCTIONS

Please read the following instructions carefully. They will help to get the best performance from this professional commercial vacuum cleaner and to maintain it in optimum condition. Always make sure the main power of the vacuum is off and the unit is not plugged in when doing any maintenance on the vacuum.

Preparing To Vacuum

Remove the vacuum hose from the top of the unit. Rotate to the position shown in Fig. 1 and pull upward.
Release the two latches and lift-off lid (figure 2 & 3).
Ensure the micro cloth bag is fully seated on tank housing (figure 4).
Insert paper bag inside micro cloth bag (figure5).
Ensure that the paper bag is not protruding under the cardboard flange (figure 6).
Replace lid, lock down the two latches and install hose.
Ensure the cord is retained by the P-Clamp (figure 7).
Store the power cord on the cord hook located on the harness frame after each use (figure 8).
Affix the Switch box to the harness with the available straps. (figure 9).

WARNING!
Always use the P-clamp. There is a risk of electrical shock/damage to the backpack vacuum if P-clamp is not used. Fig. 7)

OPERATING INSTRUCTIONS

WARNING!
Always unplug the machine before cleaning, or making any adjustments or repairs. The backpack vacuum has four levels of filtration: The paper bag, a micro cloth bag, a pre-motor filter, and an exhaust filter. These bags and filters are designed to capture fine particles and protect the motor from dirt. It is important to replace the paper bag when it is no more than ½ full and to clean the filters on a regular schedule. Replace filters every 6 months or as you see performance decline. Powr-Flite BP4S-1 Series Corded Backpack
Vacuum Cleaner - OPERATING INSTRUCTIONS 1 Paper Vacuum Bag

Remove paper bag. Insert a new paper bag into the micro cloth bag, making sure the cardboard disk is centered on the flexible sealing ring (figure 1).
Replace the lid. Fasten the latches and replace hose (figure 2 & 3).

Micro cloth bag
After each use, the micro cloth bag should be inspected. Wash the micro cloth bag every 6 months using cold water and no detergent. Line dry.
3. Remove the micro cloth bag, clean, and replace (figure 4).
4. Replace the paper vacuum bag and lid. Fasten latches and replace the hose . Powr-Flite BP4S-1 Series Corded Backpack Vacuum Cleaner - OPERATING
INSTRUCTIONS 4 Pre-motor filter
The pre-motor filter is located under the housing assembly (figure 5). Access the filter by removing the housing assembly.
The filter can be removed by rotating counter-clockwise 45 degrees.
It is recommended that the filter be replaced every 6 months. Powr-Flite
BP4S-1 Series Corded Backpack Vacuum Cleaner - OPERATING INSTRUCTIONS
6 Exhaust filter
The exhaust filter is an easy-access, washable and reusable filter located on the lower front of the cleaner. For average use of the vacuum, remove and clean the exhaust filter every 3 months. The filter can be washed using cold water and no detergent. Lay flat to dry. Replace once a year. 1. Remove the foam filter exhaust cover using the latch at the top. Remove filter, clean, and replace (figure 6). 2. Reinstall the filter into the exhaust cover and reattach cover to front of the cleaner.

MAINTENANCE

Routine maintenance can significantly increase the life of your backpack vacuum. The
applications and amount of use vary, so the recommendations listed below are for average-to-high volume use. The constant operation may require additional maintenance.

Before Each Use

Inspect power cord for fraying, cuts or damage; do not use if damaged.
Verify that the paper bag is installed.
Confirm that filters are in place and not obstructed.

After Each Use

Unplug the cord from the wall by pulling on the plug, not the cord.
Lay the plug on the ground.
Start at the machine and loosely wrap (loop) power cord.
Hang cord on cord hook on harness frame (figure 1).

Powr-Flite BP4S-1 Series Corded Backpack Vacuum Cleaner - MAINTENANCE
1 Periodic Maintenance

Inspect all electrical connections.
Check the power cord for any breaks, cuts, separation, or fraying.
Replace if the damage is visible.
Make certain the grounding plug is intact.

TROUBLESHOOTING

If the vacuum will not turn on:

Make sure the power cord is firmly connected to the unit and is in good condition.
Check to make sure the power cord is firmly seated in the wall outlet.
Check to see if the building circuit breaker is tripped. If the circuit is overloaded, move the unit to another circuit.

The backpack has been fitted with a thermal overload switch to protect the motor against damage should the airflow be blocked for extended periods. This may occur if the paper bag is overfull, the micro cloth bag is clogged, or if the vacuum hose or exhaust is blocked. The vacuum motor will stop before it can get too hot. If this occurs, empty and thoroughly clean the vacuum bag and filters, or free any blockage and ensure that adequate airflow is restored. If the motor shuts down, turn off the power switch, unplug the backpack and allow to cool. When you plug it in after cooling, the motor will operate when the power switch is enabled.

SPECIFICATIONS

Powr-Flite BP4S-1 Series Corded Backpack Vacuum Cleaner -
SPECIFICATIONS

PRODUCT SPECIFICATIONS

MODEL

|

BP4S-1

SCHEMATICS – PARTS LISTS04/2018

Powr-Flite BP4S-1 Series Corded Backpack Vacuum Cleaner - SCHEMATICS - PARTS
LISTS04 2018

ITEM

| DESCRIPTION|

PART NO

---|---|---
1| HARNESS AND FRAME ASSEMBLY| X1492
2| TOP COVER ASSEMBLY| X1493
3| PAPER BAG (10PK)| X1486
4| MICRO CLOTH BAG| X1487
5| LOWER MOUNTING BRACKET ASSEMBLY| X1494
6| BUCKLE ASSEMBLY| X1495
7| FILTER COVER| X1496
8| PRE-MOTOR FILTER AND EXHAUST FILTER| X1488
9| MOTOR ASSEMBLY MODULE| X1497
10| SWITCH| X1498
11| EXTENSION CORD (50′)| X1489
12| P-CLAMP ASSEMBLY KIT| X1500
13| HOUSING ASSEMBLY| X1499

ACCESSORY TOOLS

Powr-Flite BP4S-1 Series Corded Backpack Vacuum Cleaner - ACCESSORY
TOOLS

ACCESSORY TOOLS

ITEM

| DESCRIPTION|

PART NO

---|---|---
1| DOUBLE BEND WAND| CT171-CS
2| 17″ CREVICE TOOL| CT182
3| 90 DEGREE SWIVEL CUFF| X1490
4| HARD FLOOR TOOL| C352-4400
5| POWER-GLIDE CARPET TOOL| CT190
6| 4′ VACUUM HOSE WI 90 DEGREE CUFF| X1491

Additional accessory tools are also available for purchase on the Powr-Flite Website: www.powr-flite.com