nuaire MRXBOXAB-ECO2B-SW Mechanical Ventilation Units with Heat Recovery for Wall Mounting Instruction Manual

: June 6, 2024
: Nuaire

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MRXBOXAB-ECO2B-SW (Standard Unit)
MRXBOXAB-ECO2B-OHSW (Opposite Hand Unit)
Mechanical Ventilation Units with Heat Recovery for Wall Mounting
Installation Manual

1.0 SAFETY INFORMATION

The provision of the electrical supply and the connection of the unit to the mains must be carried out by a qualified electrician.
Isolate from the power supply before removing any covers. During installation/maintenance ensure all covers are fitted before switching on the mains supply.
All-pole disconnection from the mains as shown in the wiring diagram must be incorporated within the fixed wiring and shall have a minimum contact separation of 3mm in accordance with the latest edition of the wiring regulations.
This unit must be earthed.
Ducting must be securely fixed with screws to the spigot to prevent access to live parts. Duct runs terminating close to the fan must be adequately protected by suitable guards.
If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or similarly qualified persons in order to avoid a hazard.
Precautions must be taken to avoid the back-flow of gases into the room from the open flue of gas or other fuel-burning appliances.
This appliance should not be used by children or persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning the safe use of the appliance by a person responsible for their safety. Children shall not play with the appliance. Cleaning and user maintenance shall not be carried out by children.

1.1 Hazard Symbols

REFER TO INSTRUCTION MANUAL
Read and understand the installation and maintenance manual before installing operating or maintaining this product.

1.2 Important Information
This manual contains important information on the safe and appropriate assembly, transport, commissioning, operation, maintenance, disassembly, and simple troubleshooting of the product.
While the product has been manufactured according to the accepted rules of current technology, there is still a danger of personal injury or damage to equipment if the following general safety instructions and the warnings contained in these instructions are not complied with.

Read these instructions completely and thoroughly before working with the product.
Keep these instructions in a location where they are accessible to all users at all times.
Always include the operating instructions when you pass the product on to third parties.

1.3 Personal Protective Equipment
The following minimum Personal Protective Equipment (PPE) is recommended when interacting with Nuaire products:

Protective Steel Toed Shoes – when handling heavy objects.
Full Finger Gloves (Marigold PU800 or equivalent) – when handling sheet metal components.
Semi Fingerless Gloves (Marigold PU3000 3DO or equivalent) – when conducting light work on the unit requiring tactile dexterity.
Safety Glasses – when conducting any cleaning/cutting operation or exchanging filters.
Reusable Half Mask Respirators – when replacing filters that have been in contact with a normal room or environmental air.
Nuaire would always recommend a site-specific risk assessment by a competent person to determine if any additional PPE is required.

2.0 INTRODUCTION

The ECO2 wall-mounted range of units is designed to provide mechanical supply and extract ventilation with heat recovery.
The unit is fitted with two independent fans. Each fan has full speed control for the background and boosts ventilation rates. To recover heat from the extracted air the heat exchanger block is utilized. The heat exchanger can recover up to 95% of the normally wasted heat.
Bypass operation can be disabled via a manual switch in colder months so the unit recovers heat continually.

3.0 MECHANICAL INSTALLATION
Installation must be carried out by competent personnel in accordance with the appropriate authority and conforming to all statutory governing regulations. All mains wiring must be in accordance with the current I.E.E. Regulations, or the appropriate standards. Ensure that the mains supply (Voltage, Frequency, and Phase) complies with the rating label.
Please note a clear working space is required around the installed unit to allow the cover to be removed and provide sufficient access for maintenance such as filter change.
Allow a minimum of 350mm in front of an MRXBOXAB-ECO2 unit.
The fan must be installed indoors, on a suitable wall away from direct sources of frost, heat and water spray, or moisture generation. For a vibration-free result, the unit must be mounted to a solid wall.
The unit must remain switched on at all times to maintain ventilation within the dwelling. Turning the unit off will cause long-term damage to the unit and building fabric.

3.1 Wall Mounting
If fitting the MVHR in conjunction with an MRXBOX-AV2 the hanging brackets supplied with the MVHR are redundant and should not be used. The installation instructions supplied with MRXBOX-AV2 should be followed.
The unit is designed for wall mounting, only on a solid wall. A gypsum block or stud/plasterboard wall will not suffice.

One part of the mounting bracket (supplied) should be offered up to the wall, ensuring it’s located horizontally. Mark the fixing points through the pre-drilled holes in the bracket and install with screws (by others), whilst ensuring the interlocking side is at the top (Figure 3).
Install the unit on the wall by ensuring the bracket is fixed to the rear of the unit interlocks over the wall-mounted bracket (Figure 4).
Care must be taken to ensure the unit is installed true in all 3 dimensions. Failure to do so may result in overflow from the internal condensation drip tray.

3.1.1 Option 1 – Solid Wall
The MVHR unit was fixed to a solid wall construction using the mounting bracket provided.

3.1.2 Option 2 – Non-Solid Wall
If it is not practical to use a solid wall, the MVHR unit should be fixed to a stud partition with a 25mm minimum thickness MDF panel solidly fixed behind the plasterboard.

If fixing to a stud wall the MDF panel should extend, width-wise, over a minimum of 3 vertical studs with centers of no more than 400mm. Add additional vertical supports if necessary.
Height-wise, ideally, the MDF panel should extend from floor to ceiling but as a minimum should be a least 2m high.
Fix the mounting bracket to the wall (Figure 3) and use the wall-mounted bracket to mount the unit on (Figure 4).

3.2 Loft Mounting
3.2.1 Option 1 – Tank Stand
The MVHR unit should be positioned on a tank stand using the Anti-vibration tray assembly discarding the angle brackets.
Anti-vibration tray assembly (MRXBOX-AV2) is to be purchased separately.

3.2.2 Option 2 – Angled Brackets
The MVHR unit should be positioned on a 25mm minimum thickness MDF panel that is vertically fixed across the roof trusses to form a solid false wall.
Add additional vertical supports if necessary. Use the Anti-vibration tray assembly (MRXBOX-AV2) including the angle brackets, to be purchased separately.

3.3 Off-Site Cupboard Construction
For off-site constructed cupboards adequate support must be included in the steel frame to support the weight of the units in operation and to allow for dynamic loads in transit to the site.
If the unit is to be bolted to a plywood or MDF backboard then this must be of sufficient thickness to support the unit’s weight and through-bolted with washers fitted to spread the load.
The cupboard manufacturer should satisfy themselves that the method of mounting is sufficient to support the weight of the unit in operation and transit to the site.
The top of the unit is to be suitably braced within the cupboard for transport.

3.4 Condensate Drain
The condensate must be discharged under a water level in a U-trap drainpipe or an alternative drain method that acts as an airlock. This condensate discharge connection is suitable for 21.5mm Ø overflow pipe. Solvent cement should be used to make the joint.
If using a U-trap please ensure the U-trap has been filled to a suitable level of water to avoid any airlocks. If the condensation pipe is fitted in an unheated space the pipe should be insulated to prevent freezing.
An MVHR-DRAIN is recommended for use as the primary condensate take-off (Figures 10 and 11).

3.5 Extract / Input Areas
The unit is designed to extract air from all wet rooms e.g. bathroom, kitchen, en-suite, utility room (with sink). WC’s do not need to be ventilated if openable windows are fitted.
Supply air should be to all habitable rooms e.g. bedrooms and lounge.
Extract/input grilles should be adjustable valve types (not supplied).
External grilles are to have a minimum free area of 12,250 sq. mm.

3.6 Ducting
Before commencing ducting installation reference should be made to building regulations document “Domestic ventilation compliance guide”. This document supports ADF2010 and details the installation, testing, and commissioning of all ventilation systems.
It is recommended that rigid ducting be used at all times. Flexible ducting has a very high resistance and it is impossible to calculate how much resistance will be on a system if used.
If used the flexible ducting must be kept to a minimum and should always be pulled taut. A maximum of 300mm should be used on each leg.
To prevent condensation on the outside of the outside air inlet duct and the air outlet duct from the unit, these ducts should be insulated.
Ducting must be installed in such a way that resistance to airflow is minimized. Bends should be kept to a minimum.
A minimum distance of 300mm between the appliance and any bends in ductwork is recommended.
Ideally, 150mm diameter or 204 x 60mm rectangular ducting should be used (Figures 13 & 14).
Ducting joints must be sealed with silicone type sealant and shall be adequately and reliably fixed to the appliance.
3.7 Ventilation Flow Rates

Notes:

In addition, the minimum ventilation rate should be no less than 0.3 l/s per m² of the internal floor area. (This includes all floors, e.g. for a two-story building add the ground and first-floor areas).
This is based on two occupants in the main bedroom and a single occupant in all other bedrooms. This should be used as the default value. If a greater level of occupancy is expected add 4 l/s per occupant.
Any air intake terminal must be installed in accordance with the appropriate regulation. As a guide, the BS5440 series of British Standards deals with this issue and currently states that an air intake must be at a minimum distance of 300mm from a gas boiler balanced flue. Installers are advised to be aware of the requirements of this standard when installing ‘through the wall’ supply air ducting.

3.8 ADF 2010 Ventilation Calculations Design of MVHR Systems
The MVHR system has been sized for the winter period. Additional ventilation may be required during the warmer months and it has been assumed that the provisions for purge ventilation (e.g. openable windows) could be used.

Step 1: For any design air permeability, determine the whole dwelling ventilation supply rate from the Whole Dwelling Ventilation Rates table.
As an alternative where the design air permeability is intended to be more than (>) 5m3/(h.m2) 50 Pa, allow for infiltration for all dwelling types by subtracting from the whole dwelling ventilation supply rate from the Whole Dwelling Ventilation Rates table ; 0.04 x gross internal volume of the dwelling heated space (m3).

Step 2: Calculate the whole dwelling extract ventilation rate by summing the individual room rates for ‘minimum high rate’ from ADF 2010 – Extract Ventilation Rates table.
(For sanitary accommodation only, as an alternative, the purge ventilation provisions given in ADF 2010 can be used where security is not an issue. In this case, the ‘minimum high extract rate’ for the sanitary accommodation should be omitted from the step 2 calculation).

Step 3: The required airflow rates are as follows:

The maximum whole-dwelling extract ventilation rate (e.g. boost) should be at least the greater of step 1 and step 2. Note that the maximum individual room extract rate should be at least those given in ADF 2010 – Extract Ventilation Rates table.
The minimum air supply rate should be at least the whole-building ventilation rate found in step 1. For Scotland refer to BRE Digest 398. For further information refer to “Domestic Ventilation Compliance Guide” www.planningportal.gov.uk/buildingregulations/approveddocuments/part/compliance

3.8.1 Pre Commissioning MRXBOX MVHR Units
MRXBOX units are designed to ventilate the whole dwelling and must not be used during site construction or the clean-up period. Cement and plaster dust can be abrasive and affect fan performance and reliability. Please ensure that the filters are checked prior to commissioning to ensure there is no build-up of dust or debris.
While the property is drying out, very high moisture levels are likely to occur. Therefore it is advisable that if the installation and building works are complete the unit is left running. If the building works are not complete please close the air valves or cover up the air valves to prevent condensation from forming in the ductwork and the MRXBOX unit due to the natural migration of warm air.

3.9 Dimensions

3.10 Ducting Arrangements – Standard Unit Configuration
3.10.1 Circular Ducting

3.10.2 Rectangular Ducting

4.0 ELECTRICAL INSTALLATION
For good EMC engineering practice, any sensor cables or switched live cables should not be placed within 50mm of other cables or on the same metal cable tray as other cables.
The electrical connection of the unit must be carried out by a qualified electrician. The unit is supplied with a flexible cord for connection to the main supply.

4.1 Electrical Information
Voltage: 240V 1ph 50Hz
Consumption: 1.2 Amp
This unit must be earthed.
The cable from the mains power supply should be connected to a fixed wiring installation, via a fused isolator, in accordance with current IEE wiring regulations.

4.2 Wiring Diagrams

5.0 COMMISSIONING
The filters fitted inside the unit are protected with a plastic film.
Prior to commissioning remove the covers (Figures 20 & 21), take off the film, and replace them.

For the required airflow rates please refer to the design specification for the property, follow 2.4, or refer to building regulations ADF 2010.
The unit is supplied with independent control for both normal and boost airflows (Figure 19).
Correct commissioning is essential to ensure the ventilation airflow rates are met. It also ensures the unit is not over ventilating and causing excessive power consumption.
Commissioning should be carried out in accordance with building regulations document “Domestic ventilation compliance guide”.
www.planningportal.gov.uk/buildingregulations/approveddocuments/parts/associated. A calibrated moving vane anemometer and the hood will be required to carry out commissioning.
Adjustment valves should be locked in place to prevent further adjustment.
Once commissioned the homeowner/tenant should be informed that the unit should not be adjusted as it will have a detrimental effect on the indoor air quality and could result in condensation and mold growth. The clear panel covering the control has an adhesive panel that should be exposed and sealed post-commissioning to prevent tampering.
Speed 1 is limited to never exceed speed 2 when commissioning speed 2 should always be set first.

5.1 Humidity Adjustment
This product contains an internal humidity sensor fitted into the airflow extracting from the wet rooms. When the unit senses that the humidity exceeds the set point the unit will boost to that set by the commissioned boost speed. The setpoint can be found behind the front of the unit (Figure 19) and is at its least sensitive when turned fully clockwise. Note that the sensor is measuring humidity from all the wet rooms at the same time and should not be relied on to solely boost the unit. Additional switches should be used locally in the wet rooms (Section 4.2.3).
The adjustment is only to be carried out by a qualified person, isolate power before removing the cover.

5.2 Status Indication
The status of the unit is indicated by a series of LEDs on the front cover.
The variants are listed below.
The display on the unit control panel will not indicate when a higher speed setting has been triggered by an external source.

5.3 Integral Automatic HX Bypass
Intake and extract temperatures are monitored at the point the airflows enter the unit if the range falls within the set parameters the bypass damper is opened automatically to target an indoor comfort temperature all year round.

5.4 Summer / Winter Switch
When the switch position is set to Summer the integral automatic the summer bypass is fully operational, in the alternative Winter position the HX bypass is disabled to ensure the unit is constantly in heat recovery mode.
5.5 Speed 3 Operation (SW Units Only)
Speed 3 will be non-operational if the intake temperature is greater than the extracted temperature.
5.6 Frost Protection
In the event of the intake air temperature at the unit dropping below the predetermined set point (-5°C as standard) the supply fan will reduce to minimum speed, once the temperature rises above the set point the fan will return to its commissioned speed.
Frost protection will only activate after ten days of continuous run time. If commissioning of the unit is outside of this time frame please notify the after-sales department prior to the site visit.

6.0 MAINTENANCE
It is important that maintenance checks are recorded and that the schedule is always adhered to, in all cases, the previous report should be referred to.

6.1 Filters
Filters are to be inspected every 6 months and replaced every 12 months (or sooner if required). Failure to do so may impair the performance and energy efficiency of this unit. A flashing LED (Section 5.2) will indicate that a filter change is required. This indication repeats every 12 months and will turn off automatically after 5 Days.
Remove the filter covers on the front panel of the unit by gripping the two circular tabs at either end of the filter covers and pulling away from the unit. The filter can now be extracted by pulling the black removal loop on the front edge of the filter. Once the filters have been inspected return or replace them as necessary.

7.0 WARRANTY
The 5 year warranty starts from the day of delivery and includes parts and labor for the first year. The remaining period covers replacement parts only.
This warranty is void if the equipment is modified without authorization, is incorrectly applied, misused, disassembled, or not installed, commissioned, and maintained in accordance with the details contained in this manual and general good practice.
The product warranty applies to the UK mainland and is in accordance with Clause 14 of our Conditions of Sale. Customers purchasing from outside of the UK should contact the Nuaire International Sales office for further details.
Failure to maintain the unit as recommended will invalidate the warranty.

8.0 END-OF-LIFE AND RECYCLING
Where possible Nuaire uses components that can be largely recycled when the product reaches its end-of-life:

Fans, motors, controls, actuators, cabling, and other electrical components can be segregated into WEEE recycling streams.
Sheet metal parts, aluminum extrusion, heating/cooling coils, and other metallic items can be segregated and fully recycled.
EPP, plastic ducting, nylon corner pieces, plastic heat exchangers, packaging material, and other plastic components can be segregated into mixed plastic and widely recycled.
Cardboard packaging, wood, and other paper components can be largely recycled or fully processed in energy from waste centers.
Filter Disposal: Cardboard framed filters should be fully processed in energy from waste centers, contact your local civic amenity site/household waste recycling center regarding metal / wireframed filters.
The remaining items can be further segregated and processed in accordance with the zero waste hierarchy. Please call After Sales Support for further information on items not listed above.

Ensure that Nuaire product is made safe from any electrical / water/refrigerant supplies before dismantling commences. This work should only be undertaken by a qualified person in accordance with local authority regulations and guidelines, taking into account all site-based risks.

9.0 AFTER SALES AND REPLACEMENT PARTS
For technical assistance or further product information, including spare parts and replacement components, please contact the After-Sales Department.
If ordering spares please quote the serial number of the unit together with the part number, if the part number is not known please give a full description of the part required. The serial number will be found on the identification plate attached to the unit casing.

Telephone 02920 858 400
aftersales@nuaire.co.uk

Technical or commercial considerations may, from time to time,
make it necessary to alter the design, performance, and dimensions
of equipment and the right is reserved to make such changes without
prior notice.

NOTES