BLICHMANN ENGINEERING AutoSparge Automatic Sparging System Instruction Manual

BLICHMANN ENGINEERING AutoSparge Automatic Sparging System

Congratulations on your purchase and thank you for selecting the AutoSparge” lauter tun level control from Blichmann Engineering”. We are confident that it will provide you years of service and many gallons of outstanding beer. This manual will familiarize you with the assembly, operation, and maintenance of the AutoSparge” lauter tun level control.
IMPORTANT!! PLEASE READ THOROUGHLY PRIOR TO USE FOR IMPORTANT SAFETY INFORMATION
Warning: Sections labeled “Warning” can lead to serious injury or death if not followed. Please read these thoroughly and understand them completely before use. If you do not understand them or have any questions, contact your retailer or Blichmann Engineering” (www.BlichmannEngineering.com) before use. Do NOT at ANY time operate the product until you thoroughly read and understand these instructions!
Caution: Sections labeled “Caution” can lead to equipment damage or unsatisfactory performance of the equipment. Please read these sections thoroughly. If you have any questions, contact your retailer or Blichmann Engineering” (www.BlichmannEngineering.com) before use.
Important: Sections labeled “Important” are critical to the proper performance and life of the product.

NPT Assembly & Installation

If you ordered the NPT version of the AutoSparge, ensure you have all the parts as shown in Fig. 1. This product is shipped disassembled.

The AutoSparge lauter tun level control can be installed in nearly any kettle or cooler with a minimum of 12″ of inside clearance for the float to move. Installation requires a 13/16 mounting hole be drilled or punched in the vessel.

Installing the Float Ball

NPT Installation in a brew kettle

Step One:

1. Drill 3/16″ pilot hole 2″ from rim of kettle. Used step drill and enlarge the hole to 13/16″ as shown in Fig.2
2. Step drills are available through most hardware/home improvement centers or through McMaster.com (part# 8841A24 or 89315A42 for TiN coated). Alternately, a 13/16″ knockout punch (McMaster.com part 3449A999) can be used. Tri-Clamp AutoSparge™ Installation

NPT AutoSparge™ Installation into a Cooler

1. Drill a 4″ pilot hole all the way through the cooler from the outside. It is important to drill completely through the cooler so all holes are Concentric

2. Using a 2″ to 2-1/4″ hole saw, cut through the OUTER wall of the cooler ONLY. DO NOT drill ll the way through. This will allow clearance for your hose fittings.
   TIP: Use the hole saw in REVERSE (counterclockwise) to prevent it from grabbing the plastic and sawing through too quickly.

3. After drilling, remove the foam. If desired, you can put a layer of silicone sealant on the foam to keep liquids from soaking into the foam insulation.

4. Use a step drill and enlarge the pilot hole on the inside wall to 13/16″.

5. Install the AutoSparge” lauter tun level control as shown here. Tighten your finger tight, and then rotate the valve assembly from the inside of the cooler while holding the nut still with your fingers to tighten it. Alternately, a 1-1/16″ deep well socket wrench can be used to tighten the nut.

6. This figure shows the AutoSparge lauter tun level control installed in a 10 gal Rubbermaid cooler.

7. At this time, install your preferred hose fitting. Shown here is a Blichmann Engineering QuickConnector, but any 4″ NPT connector will Work.

Tri-Clamp AutoSparge™ Installation

Note: The TrHClamp version of the Autosparge can only be installed into a 1-1/2″ Tri-clamp port with a minimum 1-3/8″ inside diameter port. Please see step 3. for an installation example.

1. Remove the barb from the side of the body.
2. Install the tri-clamp gasket over the body of the AutoSparge” M and install it into the tri-clamp port on the kettle.
3. Secure the AutoSparge with a 1-1/2″ tri-clamp clamp.
4. Pinch the hose and pull it through the small float ball as shown on Page 2.
5. Install the hose barb into the body and install the hose onto the barb.
6. Attach the shuttle valve arm to the body of the AutoSparge as shown.

Operation

The Autosparge lauter tun level control distributes the hot liquor over the grain bed while maintaining 1-2″of hot liquor over the grain bed. The stainless steel float opens and closes the valve to maintain the proper liquid level in the mash tun. Connect the hot liquor to the inlet of the AutoSparge” lauter tun level control via gravity feed or a pump. Do not exceed 10 PSI to prevent leaking past the float valve.
Caution: Make sure the valve on your vessel is closed or the pumpis in the OFF position prior to filling Hot Liquor Tank. Priorto doughing in, loosen the adjustment knob thumb screw (see Fig. 3) and move the float to the fully upward position and hang the hose on the outside of the kettle so they aren’t in your way while you add your grains. Allow grains to settle 10 minutes to release entrained air. Loosen wing nut and position float to maintain 1-2″ of liquor above mash bed by lifting float until valve closes- liquid level will be in the middle of float. If you require more precise positioning the float arm can be flipped, the teeth are offset % tooth on the opposite side to allow for more adjustments in 7.5° increments. Tighten wing nut to set float position.
Caution: If the stainless float ball hits the lid of your mash tun it will prevent the float from shutting off the flow and will overflow your kettle! AutoSparge lauter tun level control can be used for RIMS systems as shown in Fig. 4 or used to control the lauter. The hose float is placed on top of the grain bed.
Tip: While it is not very common due to the large passages in the valve, grain particles may, on occasion, get stuck. To clear them, simply press down on the ball momentarily with a spoon to fully open the valve and the flow will eject the grain particles.
Tip: We do recommend that you periodically rake the top 1/3 of the mash during lautering about every 15 minutes to increase efficiency. Raking the top of the mash will not disturb the lower 2/3 of the grain bed and the wort will remain clear throughout the lauter. When you have finished your mash, simply turn on the hot liquor tank valve and/or pump to the full open position. Then open the mash/lauter tun valve to the desired wort drain rate.
Caution: The AutoSparge lauter tun level control is NOT intended for unattended operation or for use as an automated kettle filler. City/well water pressure is ill NOT be shut off by the AutoSparge” lauter tun level control! 10 PSI is maximum operating pressure.

Maintenance

Rinse immediately after use with hot water. To clean use hot water and Five Star Chemicall’s Powdered Brewery Wash or similar detergent with a scrub brush or ScotchBrite” scouring pad to remove any heavy soil deposits. Before and after each use, inspect AutoSparge” lauter tun level control for wear or damage. If any parts of the AutoSparge” lauter tun level control show signs of wear or damage, discontinue use and contact your Blichmann Engineering” authorized retailer for replacement parts.

Blichmann Engineering Product Warranty

Limited Warranty

1. Blichmann Engineering warrants to the original purchaser that this product will be free from manufacturing defects in material and workmanship for a period of one (1 year from the date of
   purchase by the customer. Pool At purchase is required. Blichmann Engineering’s obligation to repair or replace directive materials or workmanship is the sole obligation of Blichmann

2. This product is for home use only. The limited warranty covers only those defects that arise as a result of the normal use of the product and does not cover any other problems, including, but not
   limited to, those that arise as a result of:

   • Improper maintenance or modification;
   • Damage due to incorrect voltage or improper wiring by customer
   • Operation outside of the product’s specifications;
   • Carelessness or neglect to operate the product in accordance with instructions provided with the product;
   • Damaging the tamper label on the product;
   • Damage by over-tightening the fasteners;
   • Failure to follow cleaning and/or maintenance procedures; or
   • Exceeding published operational temperatures..

3. Blichmann Engineering reserves the right to request delivery of the defective component for inspection before processing the warranty claim. If Blichmann Engineering receives, during the
   applicable warranty period, a notice of a defect in any component that is covered by the warranty, Blichmann Engineering shall either repair or replace the defective component with a new or
   the rebuilt component at Blichmann Engineering’s option.

4. Blichmann Engineering must be notified within seven (7) days of the delivery date of any shipping damage. The customer is responsible for shipping damage outside of this time period. Approval
   for return must be provided by Blichmann Engineering prior to any return. The customer is responsible for keeping all original packaging material for warranty returns. Blichmann Engineering is
   not responsible for damage from improperly packaged warranty returns, and these repair costs will be the sole responsibility of the customer. Shipping costs for warranty returns are covered
   only for the contiguous United States.

5. Blichmann Engineering’s limited warranty is valid in any country where the product is distributed.

Limitations of Warranty

1. Any implied warranty that is found to arise by way of state or federal law, including any implied warranty of merchantability or any implied warranty of fitness, is limited in duration to the terms of this limited warranty and is limited in the scope of coverage to this warranty. Blichmann Engineering disclaims any express or implied warranty, including any implied warranty of fitness for a particular purpose or merchantability, on items excluded from coverage as set forth in this limited warranty.
2. Blichmann Engineering makes no warranty of any nature beyond that contained in this limited warranty. No one has the authority to enlarge, amend, or modify this limited warranty, and Blichmann Engineering does not authorize anyone to create any other obligation for it regarding this product.
3. Blichmann Engineering is not responsible for any representation, promise, or warranty made by any independent dealer or another person beyond what is expressly stated in this limited
   warranty. Any selling or servicing dealer is not Blichmann Engineering’s agent, but an independent entity.

Limitations of Liability

1. The remedies provided in this warranty are the customer’s sole and exclusive remedies.
2. Except for the obligations specifically set forth in this warranty, in no event shall Blichmann Engineering be liable for direct, indirect, special, incidental, or consequential damages, whether based on contract, tort, or any other legal theory and whether or not advised of the possibility of such damages.
3. This warranty does not cover, and in no event shall Blichmann Engineering be liable for, travel, lodging, or any other expense incurred due to manufacturing defects in material and workmanship, or any other reason considered good-will repairs and they will not alter the terms of this limited warranty, or extend any warranty coverage period.
4. Any performance of repairs after the warranty coverage period has expired or performance of repairs regarding anything excluded from coverage after this limited warranty shall be
5. The venue for any legal proceedings relating to or arising out of this warranty shall be in Tippecanoe County, Indiana, United States, of which courts will have exclusive jurisdiction.

Local Law

1. This warranty gives the customer specific legal rights. The customer may also have other rights that vary from state to state in the United States or other countries.
2. To the extent that this warranty is inconsistent with local law, it shall be deemed modified, only to the extent necessary to be consistent with such local law.
   This product uses food-grade materials anywhere the product touches the beverage.
   Warning: This product contains or may contain chemical(s) known to the State of California to cause cancer, birth defects, or other reproductive harm.

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