SHERPA 5G 4Runner Window Panel Instruction Manual
- October 27, 2023
- SHERPA
Table of Contents
5G 4Runner Window Panel
Instruction Manual
HARDWARE CHECKLIST
Exact hardware color counts may vary based on the options selected at checkout.
BEFORE YOU BEGIN
Installing a window panel can be difficult alone. Getting another person to
lend a hand on the install can make the process a lot easier. The process
outlined in these instructions is what we find to be the most consistent and
straightforward method.
Foreword
The 5G 4Runner window panel has been developed with a maximum safe load of 35
lbs. This is the approximate weight of 2x 2 gallon Rotopax, or 1x 4 gallon
Rotopax, full of water. It is important that the customer uses good judgement
when loading the window panel. If the window panel or any protruding fasteners
look close to contacting the glass, consider lowering the weight on the panel.
The window panel will deflect more as the load increases and the condition of
the road surface worsens.
These instructons show a PASSENGER side window panel, but the same steps apply
for a DRIVER side.
Install
Install 01
It is highly suggested that any accessories that are going to be mounted to
the window panel are installed before the window panel is installed on the
vehicle. Access to bolts on the backside of the panel becomes limited once
installed.
Installation instructions of common accessories are available on the Sherpa
Equipment website. As a general rule of thumb, bolts should be ran through the
backside of the panel so that the nut and the extra thread face away from the
glass.
If a certain size bolt is required that the accessory did not come with,
Sherpa offers an assortment of hardware that should work. Contact us if you
need assistance.
Install 02
Required Components:
1 Suction cup
1 Rubber spacer
1 Drop bracket
Split the ends of the rubber spacer up and wrap it around the neck of the
suction cup.
Insert the neck of the suction cup into the slot of the drop bracket, as
pictured. Ensure that the drop bracket sits between the suction cup and the
rubber spacer. The order of these components in this stack is important for
getting the optimal spacing of the window panel from the glass.
Install 03
Required Components:
2 1/4”-20 x 3/4” Hex bolt
2 1/4”-20 Nylock nut
4 1/4” Flat washer
Using the two short slots to the left of the Sherpa mountain cutout, fasten
the drop bracket and suction cup assembly to the back side of the window
panel. When lined up properly, the handle of the suction cup should be
centered in the hole in the window panel.
Install 04
Required Components:
1 Suction cup
2 Rubber spacers
Wrap the other two rubber spacers around the neck of the remaining suction
cup. The rubber spacers and suction cup both sit on the back side of the
window panel. Insert the suction cup handle-first through the back side of the
window panel, then slide it to the left into the smaller slot.
When installed correctly, only the handle of the suction cup should sit on the
front face of the window panel.
Install 05
Remove the rear mount hardware from the Crestone rack on the side that the
window panel will be on. It is suggested to put a folded towel or place some
sort of soft buffer between the rear edge of the side plate and the vehicle’s
paint, as the rack will droop once this hardware is removed. Having another
person to hold the side plate up is the best option.
Remove any hardware that fastens a crossbar to the side plate if there are any
crossbars along the slot that the window panel will cover.
Install 06
Wipe down the glass of the window with soap and water to improve the adhesion
of the suction cups.
Line the window panel up with the rear window and the side plate.
The slots and tie-down point in the window panel should match the same slots
in the side plate. Once in position, compress the suction cups into the window
to help support the window panel.
Replace the 1/4”-20 x 1” socket button removed from the Crestone rear mount
with the 1/4”-20 x 1.25” socket buttons supplied with the panel, and reusing
the four washers and two nylock nuts that came off originally. The additional
length in the fastener accounts for the additional thickness of the window
panel against the side plate.
Install 07
Required Components:
2 1/4”-20 x 1” Socket Button
2 1/4”-20 Nylock nut
4 1/4” Flat washer
Re-install any crossbar hardware that was removed in install step 05 through
the window panel slot.
Further solidify the connection between the roof rack and the window panel
using the supplied 1” socket buttons, nylock nuts, and flat washers along the
remaining length of the slot. Space them out evenly for optimal distribution
of the load.
If the suction cups have become detached during the install process, re-apply pressure on the handles to get them to stick. They should not come off with a tug on the lower edge of the window panel. If they do, wipe the window and suction cup surfaces down with soap and water.
EXPLORE.
All products built and designed by Sherpa Equipment Company are intended for
off-road use and should be assembled, installed, and used according to Sherpa
Equipment Company’s recommendations. Sherpa Equipment Companies products
should be used safely with good judgment towards others and surroundings.
By installing Sherpa Equipment Companies products on your vehicle you assume
all liability. Sherpa Equipment Company will not be held liable for damages or
loss associated with the installation or use of its products. It is
recommended that you inspect your roof rack within the first 100 miles of
installation and every 500 miles after.
REEV. 1
Documents / Resources
|
SHERPA 5G 4Runner Window
Panel
[pdf] Instruction Manual
5G 4Runner Window Panel, 4Runner Window Panel, Window Panel
---|---
|
SHERPA 5G 4RUNNER WINDOW
PANEL
[pdf] Owner's Manual
5G 4RUNNER WINDOW PANEL, 4RUNNER WINDOW PANEL