HydroTab NMEA 2000 Air Unit Max Instruction Manual
- June 5, 2024
- HydroTab
Table of Contents
- HydroTab NMEA 2000 Air Unit Max
- Disclaimer
- Air Unit Max Installation
- Pneumatic Connection
- Direct Installation Diagram
- Installation diagram on existing NMEA Network
- Air Unit Max Electrical Diagram
- Air Unit Max Pneumatic Diagram
- Spare Parts – Air Unit Max
- Spare Parts – Valves Assembly
- Troubleshooting
- Warranty conditions
- System selections
- Limited warranty
- Limited warranty periods
- What is not covered by the warranty:
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
HydroTab NMEA 2000 Air Unit Max
Disclaimer
The interceptor units are also steering equipment and it is the sole responsibility of the navigator-operator to ensure that, at any point, any problem that will alter the boat’s course, rising from malfunction of interceptors, should be dealt immediately by the operator. At no circumstances, fault of our interceptor equipment leading to any kind of accident, creates liability for the manufacturer.
Trademark Notice
Hydrotab is a registered trademark of Olympic Engineering Ltd, Greece. All other trademarks, trade names or company names referenced herein are used for identification only and are property of their respective owners.
Patent Notice
The Hydrotab products are protected by patents and industrial design patents, patents pending or design patents pending.
Declaration of conformity
This product conforms to the following Electromagnetic Compatibility (EMC) regulations and standards for use in marine environments.
Technical information and Documentation
The technical information provided in this document was accurate and correct at the corresponding production time of the Hydrotab interceptors. Our operating principal for improving the manufactured product, may lead to changes regarding its specifications without prior notice. Liability will not be accepted for any inaccuracy considering the product and the user manual.
Fair use statement
This manual can be printed or copied for your own use only. Copies should not be provided to third parties and manual should not be commercialized.
Product Disposal
Waste removal of this product must be according to the Waste Electrical and Electronic Equipment (WEEE) Directive.
Product Registration
Please register your product online in order the warranty to be valid.
Air Unit Max Installation
WARNING:
- THE AIR UNIT MUST BE INSTALLED IN A COMPARTMENT FREE OF EXPLOSIVE OR FLAMMABLE GASES.
- THE AIR UNIT MUST BE INSTALLED 20cm BELOW ANY SURFACE THAT LOCATES ABOVE IT .
- PLEASE INSURE THAT THE AIR UNIT IS INSTALLED ACCORDING TO THE IP30 LIMITATIONS.
IP30 : Protected from tools and wires greater than 2.5 millimeters. Not protected from liquids.
Pneumatic Connection
Air Unit Max DataSheet
Compressor power| 380 W
Air compressor type| Brushless, oil-free
Voltage| 24 V
Amps| 15 A
In Line Fuse| 30 A
Max pressure| 4 bar
Direct Installation Diagram
In case a new NMEA 2000 instrument to be added, a proper NMEA Network must be built.
Installation diagram on existing NMEA Network
Air Unit Max Electrical Diagram
Air Unit Max Pneumatic Diagram
| SYMBOL | Part No | Description |
|---|---|---|
| C1-C4 | PNE-01202 | SOLENOIDS 24V (PORT-STARBOARD) |
| C5 | PNE-01243 | EXHAUST SOLENOID 12V |
| PCB | PCB-00029 | AIR-N2K |
| TIMER | ELE-00698 | ELECTRONIC DELAY |
| M | PNE-01242A | BRACELESS COMPRESSOR, 380W |
| T1 | ELE-00550 | THERMISTOR |
| NMEA 2000 | ELE-00535 | NMEA 5-POLE CABLE |
| F1 | ELE-00701 | CYLIDRICAL FUSE 3A |
| Tr1 | PNE-01242B | TRANSFORMER 230V/24V |
Spare Parts – Air Unit Max
Spare Parts – Valves Assembly
| BOM ID | PartNo | Description | QTY. |
|---|---|---|---|
| 3 | ELE-00535 | 5PIN PCB MALE CONNECTOR | 1 |
| 4 | ELE-00647 | MINI USB PORT, FEMALE | 1 |
| 5 | ELE-00698 | RELAY TIMER | 1 |
| 8 | GEN-00405 | COVER | 1 |
| 9 | GEN-00529 | VENTOURI TUBE | 1 |
| 12 | LAS-01277 | ELECTRONICS HOLDER | 1 |
| 16 | PCB-00029 | PCB FOR NMEA 2000 | 1 |
| 21 | PNE-00633 | ELBOW MALE ADAPTOR 1/4-8/6 | 1 |
| BOM ID | PartNo | Description | QTY. |
| --- | --- | --- | --- |
| 29 | PNE-01242A | COMPRESSOR | 1 |
| 30 | PNE-01242B | TRASNFORMER | 1 |
| 31 | PNE-01242C | FILTER | 1 |
| 36 | RUB-00162 | PCB RUBBER BASE | 1 |
| 37 | RUB-00163 | VENTOURI RUBBER SUPPORT | 1 |
| 44 | ELE-00057 | CABLE GLAND PG13.5 | 165 |
| BOM ID | PartNo | Description | QTY. |
| --- | --- | --- | --- |
| 50 | PNE-00101 | NIPPLE, TAPER, 1/4 (M) – 1/8 (M) | 4 |
| 51 | PNE-01202 | FLD CTRL VALVE NC 1/4 Φ8 24VDC | 4 |
| 52 | PNE-01243 | FLD CTRL VALVE NO 1/4 Φ8 12VDC | 1 |
| 53 | PNE-00222 | ELBOW MALE ADAPTOR 6/4-1/8 | 3 |
| 54 | PNE-00043 | FITTING, ELBOW, 1/4 – Ø6 | 3 |
| 55 | REV-00583 | 20×20 FITTING ADAPTER 1/4 | 1 |
| 56 | REV-00585 | 25×25 FITTING ADAPTER 1/4 | 1 |
| 57 | REV-00584 | 20×20 FITTING ADAPTER 1/4 | 1 |
| 58 | PNE-00092 | SAFETY VALVE, 1/8 | 1 |
| 64 | PNE-00721 | ALUMINIUM WASHER, 1/8 | 2 |
| 65 | REV-00588 | FITTING | 2 |
Troubleshooting
Warranty conditions
FW, TS and BT Series Interceptor units (and not complete systems) are covered
by a 5-year Warranty.
SR Series Interceptor units (and not complete systems) are covered by a 2-year
Warranty.
Recoil springs, electrical/electronic parts and devices come with a 2-year
warranty.
Anodes (consumables) are not included in the warranty (for BT, FW, TS Series).
Hydrotab’s warranty only covers the repair or replacement of spare parts.
System selections
It is the sole responsibility of the buyer to choose the correct system and even with Hydrotab’s suggestion for a system, the overall responsibility is with the buyer.
Limited warranty
Provided that the system has being installed in accordance with the
installation manual we provide, and no damage has been caused due to improper
handling or practices, Hydrotab will replace any defective parts or parts that
failed due to improper manufacturing withing the applicable warranty period.
Hydrotab only covers the parts’ replacement. Fitting or shipping costs are not
covered by warranty.
Hydrotab will select if we will repair or replace any given part.
Repaired or replaced products will assume the remainder of the warranty time
and under no conditions will the full time of warranty be renewed.
Limited warranty periods
Limited warranty period is two years (2 years) from the product shipment from
our premises. Extended limited warranty period
It is provided in case:
- Hydrotab trim system is included as equipment of a newly purchased boat directly by from the boat-builder or his reseller.
- Hydrotab trim system has been purchased through a Hydrotab dealer.
The extended limited warranty period is valid for three (3) years from the shipping date, provided that the customer has downloaded, completed and submitted the online registration form within one month (30) days from the purchase in the following url. https://www.hydrotab.gr/product-registration
In case the dealer sells separate units of Interceptors, Air Units and
Controllers that constitute a full system that is not initially sold (as a
complete system) by Hydrotab, the dealer has the responsibility to provide the
separate Serial Numbers for the Interceptors, Air Units and Controllers and
guide the end user for the proper registration of his serial numbers for the
extended warranty to be valid.
The authorized dealer is responsible for the product’s service.
For any services or spare parts requirements and replacements during warranty
period, the original invoice is necessary to be presented.
For the replacement of any part of the system (interceptors, Air Unit, any
controller etc.) under warranty, the replaced parts must be returned to
Hydrotab Marine Engineering for inspection, otherwise warranty is not valid.
Cost of dismantling – assembly and spare parts transportation is borne by the
user. The warranty does not foresee, under any circumstances, replacement of
the whole Hydrotab system.
What is not covered by the warranty:
- Damage caused by the lack or non-replacement of worn anodes (for BT, FW, TS Series).
- Damage caused by improper installation and use not consistent with the manual.
- Damage with external visible deformation of the product caused by misuse of the user or other external causes.
- Damage to any component caused during transportation, installation or repair from non-authorized personnel.
Conversions or modifications made after the initial sale.
N. Triantafyllis Ltd (Hydrotab Marine Engineering) is not liable for any
incidental, indirect or consequential damages or losses, including, without
limitation: travel expenses, transport, lifting and hauling, costs, loss of
income, loss of time, loss of property, loss of profits, personal injury or
damage of any products, different from those that the company distributes. Any
further (except the above mentioned) commitment of the intermediate dealer
regarding the sale terms or servicing of Hydrotab products does not create any
liability of our company.