GAGGENAU AL400722 48-Inch Stainless Steel Backsplash Ventilation Instruction Manual

: June 5, 2024
: Gaggenau

Installation instructions

AL 400 722/792
Backsplash ventilation

**** Safety Definitions

WARNING
This indicates that death or serious injuries may occur as a result of non- observance of this warning.

CAUTION This indicates that minor or moderate injuries may occur as a result of non-observance of this warning.

NOTICE: This indicates that damage to the appliance or property may occur as a result of non-compliance with this advisory.
Note: This alerts you to important information and/or tips.

IMPORTANT SAFETY INSTRUCTIONS

READ AND SAVE THESE INSTRUCTIONS

INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE APPLICANE AFTER INSTALLATION IS COMPLETE.
IMPORTANT: SAVE THESE INSTRUCTIONS FOR THE LOCAL ELECTRICAL INSPECTOR’S USE.
WARNING
If the information in this manual is not followed exactly, fire or shock may result causing property damage or personal injury.

WARNING
Do not repair, replace or remove any part of the appliance unless specifically recommended in the manuals. Improper installation, service or maintenance can cause injury or property damage. Refer to this manual for guidance. All other servicing should be done by an authorized servicer.

WARNING
WARNING TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards, including firerated construction.
Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent back drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code authorities.
When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
Ducted fans must always be vented to the outdoors.

WARNING
The applicable regulations of the energy supply companies and the regional construction regulations must be observed when installing the hood.

WARNING
Risk of fire Grease deposits in the grease filter can catch fire. Never work with a naked flame near the appliance (e.g. flambéing). Install the unit near a heat-producing appliance for solid fuels (e.g. wood or coal) only if there is a closed, non-detachable cover. There must be no flying sparks.

WARNING
Risk of fire
Operating several gas burners at the same time gives rise to a great deal of heat. The ventilation appliance may become damaged or catch fire. The ventilation appliance must only be combined with gas burners that do not exceed the maximum total output of 61,000 BTU/ hr (18 kW). If 41,000 BTU/hr (12 kW) is exceeded, the local regulations concerning room ventilation, room size, and combination with ventilation devices in exhaust and recirculating operation must be followed.

WARNING
To reduce risk of fire and to properly exhaust air, be sure to duct air outside. Do not vent exhaust air into spaces within walls, ceilings, attics, crawl spaces or garages.

WARNING
To reduce the risk of fire, use only metal ductwork.

WARNING
When the hood is operated in exhaust-air mode simultaneously with a different burner which also makes use of the same chimney (such as gas, oil or coal- fired heaters, continuous-flow heaters, hot-water boilers) care must be taken to ensure that there is an adequate supply of fresh air which will be needed by the burner for combustion. Safe operation is possible provided that the under pressure in the room where the burner is installed does not exceed 4 Pa (0.04 mbar). This can be achieved if combustion air can flow through non- lockable openings, e.g. in doors, windows and via the air-intake/exhaust-air wall box or by other technical measures, such as reciprocal interlocking, etc.

WARNING
Avoid carbon monoxide poisoning Provide adequate air intake so combustion gases are not drawn back into the room. An air-intake/exhaust-air wall box by itself is no guarantee that the limiting value will not be exceeded.
Note: When assessing the overall requirement, the combined ventilation system for the entire household must be taken into consideration. This rule does not apply to the use of cooking appliances, such as cooktops and ovens.

CAUTION
For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors.

Appliance Handling Safety
Unit is heavy and requires at least two people or proper equipment to move.
Hidden surfaces may have sharp edges. Use caution when reaching behind or under appliance.

WARNING
Risk of injury
The appliance may fall from the wall if it is not attached properly. All fastening components must be fixed firmly and securely in place.

WARNING
Risk of tipping over
The appliance is very narrow and can tip over easily. Do not place appliance upright on the floor. Place the appliance flat on the floor.

Safety Codes and Standards

This appliance complies with the latest version of one or more of the following standards:

UL 507 – Electric Fans
CAN/CSA C22.2 No. 113 – Fans and Ventilators

It is the responsibility of the installer to determine if additional requirements and/or standards apply to specific installations.

Electric Safety

WARNING
GROUNDING INSTRUCTIONS
This appliance must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This appliance is equipped with a cord having a grounding wire with a grounding plug. The plug must be plugged into an outlet that is properly installed and grounded.

WARNING
Improper grounding can result in a risk of electric shock. Consult a qualified electrician if the grounding instructions are not completely understood, or if doubt exists as to whether the appliance is properly grounded. Do not use an extension cord. If the power supply cord is too short, have a qualified electrician install an outlet near the appliance.

WARNING
Before you plug in an electrical cord or turn on power supply, make sure all controls are in the OFF position.

For appliances equipped with a cord and plug, do not cut or remove the ground prong. It must be plugged into a matching grounding type receptacle to avoid electrical shock. If there is any doubt as to whether the wall receptacle is properly grounded, the customer should have it checked by a qualified electrician.

If required by the National Electrical Code (or Canadian Electrical Code), this appliance must be installed on a separate branch circuit.

WARNING
To reduce the risk of fire or electric shock, do not use this fan with any solid-state speed control device.
Installer show the owner the location of the circuit breaker or fuse. Mark it for easy reference.
Before installing, turn power OFF at the service panel. Lock service panel to prevent power from being turned ON accidentally.

WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer.
Before servicing or cleaning unit, switch power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally.
When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
Be sure your appliance is properly installed and grounded by a qualified technician. Installation, electrical connections and grounding must comply with all applicable codes.

WARNING
Risk of electric shock
Parts inside the appliance can have sharp edges. The connection cable can be damaged. Do not bend or pinch connection cables during installation.

Remove all tape and packaging before using the appliance. Destroy the packaging after unpacking the appliance. Never allow children to play with packaging material.
The appliance should only be used if installed by a qualified technician in accordance with these installation instructions. The manufacturer is not responsible for any damage resulting from incorrect installation.
Never modify or alter the construction of the appliance. For example, do not remove leveling legs, panels, wire covers or anti-tip brackets/screws.

Proposition 65 Warning:

This product may contain a chemical known to the State of California, which can cause cancer or reproductive harm. Therefore, the packaging of your product may bear the following label as required by California:

STATE OF CALIFORNIA PROPOSITION 65 WARNING:

WARNING
Cancer and Reproductive Harm-www.p65arnimgs.ca.gov

General Notes

Exhaust air mode
Note: Ventilation may not exit through an already operational smoke or exhaust chimney, nor a duct used for ventilating furnace installation areas.

If the ventilation is intended to pass through a smoke or exhaust chimney that is not in operation, the responsible area heating inspector must give approval.
If the ventilation passes through an external wall, use a telescope wall sleeve.

Ventilation line
Note: The appliance manufacturer does not assume any warranty for complaints attributable to the duct section.

The appliance achieves its optimum performance by means of a short, straight exhaust air duct and as large a duct diameter as possible.
As a result of long rough exhaust air ducts, many duct bends or duct diameters that are smaller than 6″ (150 mm), the optimum extraction performance is not achieved and fan noise is increased.
The ducts or hoses for laying the exhaust air line must be made of non-combustible material.
Use sealing strip for deviating duct diameters.

Electrical connection

WARNING
Risk of electric shock
Parts inside the appliance can have sharp edges. The connection cable can be damaged. Do not bend or pinch connection cables during installation.
Check your domestic installation before installing the appliance. Pay attention to suitable fusing of your domestic installation. The voltage and frequency of the appliance must agree with the electrical installation (see rating plate).
The appliance complies with protective class I and may only be operated with a PE conductor connection.
The installation must contain a disconnector with a contact opening of at least X” (3 mm) that isolates all poles from the mains. It must still be accessible after installation.
Only an electrical specialist may lay or replace the connecting lead, paying attention to the applicable regulations.
If the mains connecting lead of this appliance is damaged, it must be replaced with a special connecting lead, which is obtainable from the manufacturer or the manufacturer’s after-sales service.

Before you begin

Tools and parts needed

Screwdriver Torx T20
Pencil
Drill with ¼” (6 mm) bit
Jigsaw Tape Measure
Note: Additional materials may be necessary for installation in solid surface countertops. Contact the countertop manufacturer.

**Parts included

** Appliance dimensions

Installation accessories

AA 413 722 Recirculation kit
AA 010 410 Air exhaust grill circulating air 3 9/16″ (90 mm)
AD 754 045 Connecting studs for aluminum flex pipe 2x NW 5 15/16″ (150 mm) round

Prepare Installation Space

The kitchen unit must be heat-resistant to at least 200° F (90°C). The stability of the unit must be maintained after producing the cut-out.
Produce the cut-out in the countertop for one or more Vario appliances as shown in the installation sketch. The angle between the cut surface and the countertop must be 90°.
The cut edges at the sides must be flat to ensure a good fit of the retaining springs on the appliance. In laminated worktops, it may be necessary to fit strips at the sides of the cut-out.
Remove shavings after cutting. Seal cut surfaces for resistance to heat and so they are watertight.
Pay attention to a minimum gap of 3/8″ (10 mm) from the underside of the appliance to kitchen units.
Use suitable base constructions to ensure load-carrying capacity and stability, especially in the case of thin countertops. Pay attention to the weight of the appliance, including any payload. Reinforcement material used must be resistant to heat and moisture.
Note: Wait until the appliance has been installed in the installation opening before checking that it is level.

Cutting out countertop

Flush mounting: Flush mounting into a countertop is possible.

Flush installation: The appliance can be installed in the following temperature- and water-resistant countertops:

Stone countertops
Plastic countertops (such as Corian®)
Solid wood countertops: Only in consultation with the manufacturer of the countertop (seal cut-out edges)
Installation in other countertops only in consultation with the manufacturer of the countertop.

Installation in countertops made of particleboard is not possible.

Note: Any cut-out work on the countertop must be performed in a workshop according to the installation diagram. The cut-out must be made cleanly and precisely since the cut-out edge is visible on the surface. Clean and degrease the cut-out edges with a suitable cleaning agent (bear in mind silicone manufacturer’s processing instructions).

Installation Procedure InstallationProcedure

Before inserting the appliance into the cut-out of the countertop, remove the following transport locks:
• 2 plates on the front side of the appliance
• 2 fastening screws on the underside of the appliance Plug holes on the underside of the device with the locking cap.
Note: Keep the transport locks. Re-mount transport locks before transporting the appliance (e.g. during a move).
Push appliance from above into the cut-out of the countertop.
Note: Make sure that the seal on the underside of the cover does not slide.
Only for built-in installation: Before joining, make sure to perform a function test! Join surrounding gap with a suitable, temperature-resistant silicone glue (e.g. Novasil®, Pactan®). Smooth seal joint with a smoother recommended by the manufacturer. Heed the processing instructions for the silicone glue. Only start up the appliance after complete drying of the silicone glue (at least 24 hours, depending on the room temperature).
NOTICE: Unsuitable silicone glue causes permanent discoloration with natural stone countertops.
Insert appliance evenly into the cut-out. Press firmly from above into the cut-out.
Notes
• The appliance must sit fast in the cut-out and may not slide (e.g. during cleaning). For cut-out width on the upper tolerance limit, if necessary fasten ledges on the side in the cut-out.
• Remove both plastic parts on the left and right of the cover.
Level the appliance in the cupboard. Ensure that the cover for the appliance lays flat on the countertop. Bend the lower end of the fastening bracket by 90° at the perforation. Screw the fastening bracket on the appliance and on the furniture bottom with the included sheet metal screws.
Fasten the control unit to the side wall of the fitted unit.
CAUTION
Penetrating moisture may cause electric shock. Do not secure the control unit to the base of the fitted unit.
Attach furniture strut. There are holes provided in the appliance for fastening the furniture struts. Screw the furniture struts to the appliance and to the countertop with the included sheet metal screws.
Depending on the installation situation, the exhaust air outlet may run in three different directions (A, B and C).
Notes
• Depending on the installation situation, different connecting studs are required.
• Follow the instructions for the fan module for exhaust air outlet.
Fasten the connecting studs to the appliance. Secure the exhaust air pipe to the connecting piece and seal appropriately. Connection with round pipe.
Connecting the connection cable: Firmly insert the control cable from the control unit into the appliance and the fan module. The plug must snap into place. Connect the control unit and fan module to the mains and check that they work correctly. If the appliance does not work, check that the connection cable is positioned correctly.
Note: The X1 and X2 connection sockets are identical.

Additional switching output

WARNING
Work must only be carried out on the additional switching output by a qualified electrician in accordance with the country-specific requirements and standards.
The appliance has an additional switching output X16 (potential-free contact) that can be used to connect other appliances, such as a ventilation system that is available at the installation site. The contact is closed when the blower is switched on, and is opened when the blower is switched off.
The switching output is located under a cover. Maximum switching power 30 V/1 A (AC/DC). The signal that is connected to the contact must correspond to class of protection 3.

Connection for window contact switch AA 400 510

Work on the connection for the window contact switch must only be carried out by a qualified electrician in accordance with the requirements and standards of the country in which in the appliance is being used.
The appliance has a connection (X17) for a window contact switch. The window contact switch can be flush mounted or surface mounted. You will receive the window contact switch AA 400 510 separately as an accessory. Please observe the installation instructions enclosed with the window contact switch.
If a window contact switch is connected, the extractor hood’s ventilation system will only work with the window open. The lighting will work even if the window is closed.
If you switch on the ventilation system with the window closed, the button for the ventilation setting you have selected will flash, and the ventilation system will not switch on.
If you close the window while the ventilation system is on, the appliance will switch the ventilation system off within 5 seconds. The button for the ventilation setting you have selected will flash.
The entire ventilation network and window contact switch must be assessed by a master chimney sweep.

Networked operation

Several appliances can be networked together. The light and blower on each of the appliances are operated synchronously.
Connect the appliances in series via the connector sockets X1 and X2 (equal value). The sequence of the networking does not have any effect. If the enclosed network cables are too short, use a commercially available network cable (min. Cat. 5, shielded).
Maximum number of networked appliances: 20. Total length of all of the network cables: 131 feet (40 m).

During the initial installation, a qualified electrician must check that the system functions correctly.
If one of the networked appliances fails (power interruption, network cable disconnected), this leads to the blower function being blocked for the entire system. All of the buttons on the appliance flash.
When changing the configuration, the system must be re-initialized:

Unscrew the cover plate.
Press and hold the reset button until both LEDs light up continuously (approx. 5 seconds). Then release the button within 5 seconds.
Screw on the cover plate.
After initialization, have a qualified electrician check that the system functions correctly.

Connect Electrical Supply

WARNING
Risk of electric shock
Parts inside the appliance can have sharp edges. The connection cable can be damaged. Do not bend or pinch connection cables during installation.
Refer to data plate for more information. See “Service” for data plate location.
The branch-circuit breakers ampacity, the wire sizes and the connections must conform to the requirements of the National Electrical Code or Canadian Electrical Code and all local codes and ordinances.

This appliance is connected with a plug

Plug has to be conform with NEMA CONFIGURATIONS FOR PLUGS AND RECEPTACLES.
The appliance must be properly grounded.
Plug must be rated not less than type 6-20 P (2-pole 3-wire grounding).
Only a qualified electrician should connect the plug.
Install a socket outlet earthed in accordance with regulations approx. 27″ (700 mm) above the floor behind the appliance. The socket outlet must still be accessible after installation.

Removing appliance

Disconnect the appliance from the power supply. For flush-mounted appliances, remove the silicone joint. Push out the appliance from below.

CAUTION
Damage to appliance! Don’t lever device out from above at the frame.

Customer service

If your appliance needs repairs, our customer service is there for you. We work hard to help solve problems quickly and without unnecessary service calls, getting your appliance back up and running correctly in the least amount of time possible.
When you call, please indicate the product number (E-Nr.) and serial number (FD-Nr.) so that we can support you in a qualified manner. You will find the type plate with these numbers at the lower front side of the appliance. To access it, open the door of the cupboard in which the appliance is fitted.

To avoid having to search for a long time when you need it, you can enter your appliance data and the customer support telephone number here.

E-Nr.
FD-Nr.

Customer Service

Please read the use and care instructions provided with your appliance. Failure to do so may result in an error in using the appliance. This could result in a service call that instead of fixing a mechanical issue is only needed for customer education. Such calls are not covered by the appliance warranty.

Please find the contact data of all countries in the enclosed customer service list.

To book a service visit and product advice

USA: 877 442 4436 toll-free

CANADA: 877 442 4436 toll-free