ChampionPRO 100430 6500w Electric Start Generator Owner’s Manual

ChampionPRO 100430 6500w Electric Start Generator

SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product meets the requirements of the PGMA (Portable Generator Manufacturers’ Association) standard ANSI/PGMA G300-2018 (Safety and Performance of
Portable Generators).
Covered by one or more of the following U.S. Patent Numbers: 10,862,414, and other U.S. and foreign patents pending.

CARBON MONOXIDE SAFETY: THE BIG PICTURE

As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect your family from this colorless, oderless threat.

• ALWAYS READ THE OPERATOR’S MANUAL FIRST
• KNOW THE SYMPTOMS
  • Headache
  • Nausea
  • Shortness of breath
  • Dizziness
  • Fatigue
• STAY ALERT WITH CARBON MONOXIDE DETECTORS
• KEEP IT OUTSIDE AND AWAY FROM DOORS, WINDOWS, AND GARAGES
• IF YOU FEEL SYMPTOMS, LEAVE RIGHT AWAY
• POINT FUMES AWAY FROM NEARBY PEOPLE

INTRODUCTION

Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication, and we reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
CPE highly values how our products are designed, manufactured, operated, and serviced as well as providing safety to the operator and those around the generator. Therefore, it is IMPORTANT to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating the product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please always exercise common sense and always err on the side of caution when operating the product to ensure no accident, property damage, or injury occurs. We want you to continue to use and be satisfied with your CPE product for years to come.
When contacting CPE about parts and/or service, you will need to supply the complete model and serial numbers of your product. Transcribe the information found on your product’s nameplate label to the table below.

• CPE TECHNICAL SUPPORT TEAM
  • 1-877-338-0999
• MODEL NUMBER
  • 100430
• SERIAL NUMBER
• DATE OF PURCHASE
• PURCHASE LOCATION

SAFETY DEFINITIONS

The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.

• DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
• WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
• CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to property damage)

IMPORTANT SAFETY INSTRUCTIONS

WARNING

Cancer and Reproductive Harm – www.P65Warnings.ca.gov

DANGER
Generator exhaust contains carbon monoxide, a colorless, odorless, poisonous gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.

OPERATE GENERATOR OUTDOORS ONLY IN A WELL VENTILATED AREA AND POINT EXHAUST AWAY.

DO NOT operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle.
DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings.

DANGER
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.

• NEVER use inside a home or garage, EVEN IF doors and windows are open.
• ONLY use OUTSIDE and far away from windows, doors, and vents.
• Install battery-operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery back-up according to the manufacturer’s instructions

DANGER

• Tampering with the CO Shield® system will result in a hazardous condition and will void your warranty.
• Removing the CO Shield® module will not allow the generator to start.

DANGER

• Operate equipment with guards in place.
• Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result.
• Keep hands and feet away from rotating parts.
• Tie up long hair and remove jewelry.
• DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.

DANGER

• Generator produces powerful voltage.
• DO NOT touch bare wires or receptacles.
• DO NOT use electrical cords that are worn, damaged or frayed.
• Use only Champion electrical cords for proper application.
• DO NOT operate generator in wet weather.
• DO NOT allow children or unqualified persons to operate or service the generator.
• Use a ground fault circuit interrupter (GFCI) in damp areas and areas containing conductive material such as metal decking.
• Connection to your home’s electrical system requires a listed 30A transfer switch installed by a licensed electrician and approved by the local authority having jurisdiction.
• The connection must isolate the generator from the utility power and must comply with all applicable laws and electrical codes

WARNING

• Do not use generator for medical and life support uses.
• In case of emergency, call 911 immediately.
• NEVER use this product to power life support devices or life support appliances.
• NEVER use this product to power medical devices or medical appliances.
• Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live.
• Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency.

WARNING

• Spark from removed spark plug wire can result in fire or electrical shock.
• When servicing the generator:
• Disconnect the spark plug wire and place it where it cannot contact the plug or any other metal object.
• DO NOT check for spark with the plug removed.
• Use only approved spark plug testers.

WARNING

• Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact.
• DO NOT touch hot surfaces.
• Avoid contact with hot exhaust gases.
• Allow equipment to cool before touching.
• Maintain at least 3 ft. (91.4 cm) of clearance on all sides to ensure adequate cooling.
• Maintain at least 5 ft. (1.5 m) of clearance from combustible materials.

WARNING

• Rapid retraction of the recoil cord will pull hand and arm towards the engine faster than you can let go. Broken bones, fractures, bruises or sprains could result.
• Unintentional startup can result in entanglement, traumatic amputation or laceration.
• When starting engine, pull the recoil cord slowly until resistance is felt and then pull rapidly to avoid kickback.
• DO NOT start or stop the engine with electrical devices plugged in and turned on.

WARNING

Although the generator contains a spark arrester, maintain a minimum distance of 5 ft. (1.5 m) from dry vegetation to prevent fires.

CAUTION

Exceeding the generator’s running capacity can damage the generator and/or electrical devices connected to it.

• DO NOT overload the generator.
• DO NOT tamper with the governed speed.
• DO NOT modify the generator in any way

CAUTION

• Start the generator and allow the engine to stabilize before connecting electrical loads.
• Connect electrical equipment in the off position, and then turn them on for operation.
• Turn electrical equipment off and disconnect before stopping the generator.

CAUTION

Improper treatment or use of the generator can damage it, shorten its life or void the warranty.

• Use the generator only for intended uses.
• Operate only on level surfaces.
• DO NOT expose generator to excessive moisture, dust, or dirt.
• DO NOT allow any material to block the cooling slots.
• If connected devices overheat, turn them off and disconnect them from the generator.
• DO NOT use the generator if:
  • Electrical output is lost
  • Equipment sparks, smokes or emits flames
  • Equipment vibrates excessively

Safety Lifting Instructions

WARNING

Damage to the generator as a result of failing to follow these instructions will void your warranty and could result in damage to property; and/or cause serious injury or death.

• Lifting equipment should always be positioned to reduce the risk of load drifting, striking a person, falling freely or being unintentionally released.
• Always use lifting equipment on a flat level surface when lifting the generator.
• Failure to properly connect lifting cables, chains, or straps could result in damage to property, the generator and/or cause serious injury or death.
• Always use cables, chains or straps rated at 2000 lbs. (907 kg) working load or greater to raise or suspend the generator.
• Always remove twists in cables, chains or straps before connecting.
• Never use cables, chains or straps with cracks, breaks, nicks, tears, cuts, holes, stretched links or fittings or show excessive wear.
• Always inspect that the lifting hook fasteners are secured and tightened before use.
• Always inspect lifting hook for cracks, corrosion or other damage before use.
• Never use a damaged or cracked lifting hook. If damaged, call our Technical Support Team for assistance at 1- 877-338-0999 for an authorized replacement lifting hook.
• Never operate the generator while suspended or use the lifting hook other than as directed.

DANGER

• Never position yourself underneath the generator when lifting or moving the load. Failure to do so could result in serious injury or death.
• Always keep bystanders, children and pets at least 25 ft. (7.6m) away when lifting equipment.

Fuel Safety

DANGER

GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE.

Gasoline and gasoline vapors:

• Gasoline is highly flammable and explosive.
• Gasoline can cause a fire or explosion if ignited.
• Gasoline is a liquid fuel but it’s vapors can ignite.
• Gasoline is a skin irritant and needs to be cleaned up immediately if spilled on skin or clothes.
• Gasoline has a distinctive odor, this will help detect potential leaks quickly.
• Gasoline expands or contracts with ambient temperatures. Never fill the gasoline tank to full capacity, as gasoline needs room to expand when temperatures rise. the case of any petroleum gasoline fire, flames should never be extinguished unless the fuel supply valve can be turned OFF. By not doing so, if a fire is extinguished and the supply of fuel is not turned OFF, an explosion hazard could be created.

When adding or removing gasoline:

• DO NOT light or smoke cigarettes.
• Turn the generator off and let cool for at least two minutes before removing the gasoline cap. Always loosen the cap slowly to relieve pressure in the tank.
• Only fill or drain gasoline outdoors in a well-ventilated area.
• DO NOT pump gasoline directly into the generator at the gas station. Always use an approved container to transfer the fuel to the generator.
• DO NOT overfill the gasoline tank.
• Always keep gasoline away from sparks, open flames, pilot lights, heat and other sources of ignition.
• When starting the generator:
• DO NOT attempt to start a damaged generator.
• Always check that the gasoline cap, air filter, spark plug, fuel lines and exhaust system are properly in place.
• Always allow spilled gasoline to evaporate fully before attempting to start the engine.
• Always be certain that the generator is resting firmly on level ground.
• When operating the generator:
• DO NOT move or tip the generator during operation.

When transporting or servicing the generator:

• Always check that the fuel valve is in the OFF position and the gasoline tank is empty.
• Disconnect the spark plug wire.
• When storing the generator:
• Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
• Do not store generator or gasoline near furnaces, water heaters, or any other appliances that produce heat or have automatic ignitions.

DANGER
NEVER place a gasoline container, gasoline tank, LPG cylinder or any combustible material in the path of the exhaust stream during operation of the engine.

WARNING
Never use a gasoline container, gasoline tank, or any other fuel item that is broken, cut, torn or damaged

Safety and Dataplate Labels

• These labels warn you of potential hazards that can cause serious injury. Read them carefully.
• If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.

Safety Symbols

Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

Operation Symbols

Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of thesesymbols will allow you to more safely operate the product

Quickstart Label Symbols

Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

Starting the Engine

DANGER Move generator outside and far away from windows, doors and intake ventilation covers.

1. Check oil level. Recommended oil is 10W-30.
2. Check gasoline level. When adding gasoline, use a minimum octane rating of 87 and an ethanol content of 10% or less by volume.
3. Turn the fuel valve to “ON” position.
4. Press ignition switch to the “ON” position.
5. Move choke lever to “CHOKE” position.
6. Pull the recoil cord.
7. Move the choke lever to “RUN” position.
8. Plug in desired device.

Stopping the Engine

• Turn off and unplug all connected electrical loads.
• Press the ignition switch to the “OFF” position.
• Turn the fuel valve to the “OFF” position.

Electric Start

See page 22 in “Operation” section

CONTROLS AND FEATURES

Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.

Generator

1. Lifting Hook – Used to lift generator.
2. Fuel Gauge – Used to determine fuel level.
3. Fuel Cap – Remove to add fuel.
4. Gasoline Tank – 8.5 gal. (32.00 L)
5. Choke – Used to start the engine.
6. Side Panel – See “Side Panel” section.
7. Air Filter – Protects the engine by filtering dust and debris from the intake air.
8. Recoil Starter – Used to manually start the engine.
9. Never Flat Wheels – 9.5 in. (24.1 cm)
10. Oil Fill Cap/Dipstick – Used to check and fill oil level.
11. Support Leg
12. Battery – Provides 12V DC power the starting system.
13. Ground Terminal – Consult an electrician for local grounding regulations.
14. Folding Handle – Used to move unit by lifting and rolling on wheels. Do not use to lift or carry the unit.
15. Control Panel – See “Control Panel” section

Control Panel

Side Panel

RECEPTACLES

A

| | 120/240V AC, 27.1A Locking (NEMA L14-30R)

May be used to supply electrical power for operation of 120/240 Volt AC, 27.1 Amp, single phase, 60 Hz electrical loads.

B

| | 120V AC, 27.1A Locking (NEMA L5-30R)

May be used to supply electrical power for operation of 120 Volt AC, 27.1 Amp, single phase, 60 Hz electrical loads.

C

| | ( 4×) 120V AC, 20A (NEMA 5-20R)

May be used to supply electrical power for operation of 120 Volt AC, 20 Amp, single phase, 60 Hz electrical loads.

1. 1.       1.         1. Economy Mode Switch – Enables/disables automatic idle control.

2. Intelligauge – See “Intelligauge” section.

3. CO Shield® LED – The CO Shield® technology monitors for accumulation of poisonous carbon monoxide (CO) gas produced by engine exhaust when the generator is running. If CO Shield® detects elevated levels of CO gas, it automatically shuts off the engine.
   See CO Shield section for more information

4. Circuit Breakers (Push Reset) – Protects the generator against electrical overloads.

5. GFCI Module – Monitors current balance and interrupts power to the receptacles when a ground fault is detected.

6. Master Circuit Breaker – Protects the generator against electrical overloads.

7. Fuel Valve – Used to turn fuel supply on and off to engine.

8. Ignition Switch – Flip the switch to the “START” position to start the generator, or to the “ON” position to start the generator manually. Flip to the “OFF” position to turn off the generator.

Intelligauge with Power Meter and CO Shield®

Five mode digital meter for displaying voltage, frequency, session run time, total run time and power output.

1. The LCD displays each mode for several seconds and then automatically cycles through.
2. The Power Meter LED displays output in percent (%) with 100% at the top.
3. The multi-colored CO Shield® LED indicates CO shutoff or fault.

Parts Included

Accessories

• Engine Oil.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.2 fl. oz. (1100 ml)
• Oil Funnel.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Assembly Parts

Wheels

• 9.5 in. (24.1 cm) Never Flat Wheel (A).. . . . . . . . . . . . . . . . . . . . . . . . . 2
• Wheel Hub Cap (B).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
• Roll Pin (C).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
• Large R-clip (D).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Support Leg

• Support Leg with Vibration Mounts (E).. . . . . . . . . . . . . . . . . . . . . . . . 1
• Flange Bolt (M8×16) (F).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
• Flange Lock Nut (M8) (G).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Lift Hook

• Hook (H).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
• Flange Lock Nut (M12) (I).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Tools Needed

• Metric Wrench or Socket Set
• Pliers
• Phillips Screwdriver

ASSEMBLY

Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation.
If you have any questions regarding the assembly of your generator, call our Technical Support Team at 1-877-338-0999. Please have your serial number and model number available.

Unpacking

1. Set the shipping carton on a solid, flat surface.
2. Remove everything from the carton except the generator.
3. Carefully cut each corner of the box from top to bottom. Fold each side flat on the ground to provide a surface area to work with the generator

Install the Wheel Kit

CAUTION
The wheel kit is not intended for over-the-road use.

Install the Wheels

1. Before adding fuel and oil, tip the generator onto it’s recoil end.
2. Remove wheel hub cap (B) from wheel by inserting a small screwdriver into the slot provided and pry upward.
3. Slide the roll pin (C) through the wheel (A) from the outside.
4. Slide the roll pin through the mount point on the frame.
5. Secure with the r-clip (D).
6. Re-install hub cap on wheel.
7. Repeat to attach the second wheel.`

Install the Support Leg

1. Attach the support leg (E) to the generator frame with flange bolts (F) and flange lock nuts (G). DO NOT OVERTIGHTEN. Frame tube will deform if flange nut is overtightened.
2. Slowly tip the generator back down so that it rests on the wheels and support Leg

Connect the Battery

1. Cut cable tie on each side of battery connector.
2. Push two halves of battery connector together tightly

Install the Lifting Hook

1. Attached the lifting hook (H) to generator frame with two flange bolts (I).
2. Tighten bolts securely to a torque of 17-22 ft-lbs.

Add Engine Oil

WARNING
DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failing to follow these instructions will void your warranty.

NOTICE

The generator rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing.

NOTICE

The recommended oil type for typical use is 10W-30 automotive oil. However, using the listed conventional oils shown in the “Recommended Engine Oil Type” chart may be used for typical use including the first 5 hours of the break-in run time period of the engine. If running generator in extreme temperatures, refer to the “Recommended Engine Oil Type” chart.

1. Place the generator on a flat, level surface.
2. Remove oil fill cap/dipstick to add oil.
3. Using a funnel, add up to 37.2 fl. oz. (1100 ml) of oil (included) and replace oil fill cap/dipstick. DO NOT OVERFILL.
4. Check engine oil level at every use and add as needed.

NOTICE
Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. When using the dipstick to check oil level, DO NOT screw in the dipstick while checking.

NOTICE
Check oil level often during the break-in period. Refer to the Maintenance section for recommended service intervals.

CAUTION
This engine is equipped with a low oil shut-off and will stop when the oil level in the crankcase falls below the threshold level.

NOTICE
The first 5 hours of run time are the break-in period for the unit. During the break in period stay at or below 50% of the running watt rating and vary the load occasionally to allow stator windings to heat and cool. Adjusting the load will also cause engine speed to vary slightly and help seat piston rings. After the 5 hour break-in period, change the oil.

NOTICE
Synthetic oil may be used after the 5 hour initial break-in period. Using synthetic oil does not decrease the recommended oil change interval. Full synthetic 5W-30 oil will aid in starting in cold ambient < 41º F (5º C) temperatures.

Add Fuel

• Gasoline vapors are highly flammable and extremely explosive.
• DO NOT light or smoke cigarettes. Fire or explosion can cause severe burns or death.
• Only fill or drain fuel outdoors in a well-ventilated area.
• DO NOT pump gasoline directly into the generator. Use an approved container to transfer the fuel to the generator.
• Never use a gasoline container, gasoline tank, or any other fuel item that is broken, cut, torn or damaged.
• DO NOT overfill the gasoline tank. Always keep fuel away from sparks, open flames, pilot lights, heat and other sources of ignition.

Use clean, fresh, regular unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10% or less by volume. ybc

DO NOT mix oil with gasoline.

1. Remove the gasoline cap.
2. Slowly add gasoline to the tank. Tank is full when gasoline reaches red circle on screen. DO NOT OVERFILL. Gasoline can expand after filling. A minimum of ¼ in. (6.4 mm) of space left in the tank is required for gasoline expansion, although more than ¼ in. (6.4 mm) is recommended. Gasoline can be forced out of the tank as a result of expansion if overfilled, and can affect the stable running condition of the generator
3. The approximate fuel level is shown on the fuel gauge on top of the fuel tank.
4. Screw on the gasoline cap and wipe away any spilled fuel

CAUTION

• Use unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10% or less by volume.
• DO NOT light cigarettes or smoke when filling the tank.
• DO NOT mix oil and gasoline.
• DO NOT overfill the tank. Fill tank to approximately ¼ in. (6.4 mm) below the top of the tank to allow for gasoline expansion.
• DO NOT pump gasoline directly into the generator at the pump.
• Use an approved fuel container to transfer the gasoline to the generator.
• DO NOT fill tank indoors.
• DO NOT fill tank when the engine is running or hot.

WARNING
Pouring gasoline too fast through the fuel screen may result in gasoline splashing over the generator and operator while filling.

NOTICE

The generator engine works well with 10% or less ethanol blended gasoline. When using ethanol-gasoline blends there are some issues worth noting:

• Ethanol-gasoline blends can absorb more water than gasoline alone.
• These ethanol blends can eventually separate, leaving water or a watery goo in the tank, fuel valve and carburetor. The compromised gasoline can be drawn into the carburetor and cause damage to the engine and/or create potential hazards.
• If a fuel stabilizer is used, confirm that it is formulated to work with ethanol-gasoline blends.
• Any damages or hazards caused by using ethanol blended gasoline higher than 10% by volume, improperly stored gasoline, and/or improperly formulated stabilizers, are not covered by manufacturer’s warranty.

It is advisable to always shut off the gasoline supply and run the engine to starvation after each use. See Storage instructions for extended non-use.

Grounding

Your generator must be properly connected to an appropriate ground to help prevent electric shock.

WARNING
Failure to properly ground the generator can result in electric shock.

A ground terminal connected to the frame of the generator has been provided (see Controls and Features for terminal location). For remote grounding, connect a length of heavy gauge (12 AWG minimum) copper wire between the generator ground terminal and a copper rod driven into the ground. We strongly recommend that you consult with a qualified electrician to ensure compliance with local electrical codes

Neutral Floating

• Neutral circuit IS NOT electrically connected to the frame/ ground of the generator.
• The generator (stator winding) is isolated from the frame and from the AC receptacle ground pin.
• Electrical devices that require a grounded receptacle pin connection will not function if the receptacle ground pin is not functional.

Neutral Bonded to Frame

• Neutral circuit IS electrically connected to the frame/ground of the generator.
• The generator system ground connects lower frame cross-member below the alternator. The system ground is connected to the AC neutral wire.

See your Specifications section for specified type of grounding.

OPERATION

• CO Shield® – Carbon Monoxide (CO) Detection and Auto-shutoff System
• CO Shield® technology monitors the accumulation of carbon monoxide (CO), a poisonous gas produced by engine exhaust when the generator is running. If CO Shield® detects unsafe elevated levels of CO gas, it automatically shuts off the engine.
• CO SHIELD® IS NOT A SUBSTITUTE FOR AN INDOOR CARBON MONOXIDE ALARM OR FOR INDOOR OPERATION.
• DO NOT allow engine exhaust fumes to enter a confined area through windows, doors, vents or other openings.

Generators must ALWAYS be used outdoors, far away from occupied buildings with engine exhaust pointed away from people and buildings.

If misused and operated in an unapproved and unsafe location that results in the accumulation of poisonous CO gas inside an enclosed or partially enclosed space, for example a house, garage or a garage with the door partially open, CO Shield® will automatically shut off the generator and then will illuminate a blinking red LED light. Read the action label for next steps.

In the event of an engine shut off, when you approach the generator to investigate, a blinking red LED light in the CO Shield® area provides notification that the generator shut off due to an accumulating CO hazard. The red LED light will blink for at least five (5) minutes after an engine shut off event.

Move the generator far away to an open, outdoor area and point the exhaust away from people and buildings. Once relocated to a safe area, the generator can be restarted, and the proper electrical connections made. Introduce fresh air and ventilate the location where the generator shut off. When restarting, the red and yellow LED will blink ten (10) times simultaneously to indicate the LED is working.

NOTICE
This blinking LED light does not indicate CO Shield® is working, as CO Shield® is working at all times when the generator is running. Also, the LED light will not blink (10) times if the generator was restarted within 1 minute after it was manually shut off. This does not occur if generator shut off from a high CO event.

If CO Shield® system experiences a fault and no longer provides protection, the generator is shutoff automatically and the yellow LED light will blink for at least five (5) minutes to notify you of the fault.

Call our Technical Support Team at 1-877-338-0999 for repair.
The generator can be restarted, but will continue to shutoff.

NOTICE
CO Shield® will detect the accumulation of carbon monoxide (CO) from other fuel burning sources such as engine powered equipment, or propane heaters used in the area of operation. If another generator is used and the exhaust stream is pointed at a CO Shield® equipped generator, the CO Shield® may initiate a shutoff due to rising carbon monoxide (CO) levels. This is not a fault. Poisonous carbon monoxide (CO) has been detected.
You must take action to move and direct the generator exhaust stream to better disperse carbon monoxide (CO) far away from people or buildings.

DANGER

• Tampering with the CO Shield® system will result in a hazardous condition and will void your warranty.
• Removing the CO Shield® module will not allow the generator to start.

Generator Location

• NEVER operate the generator inside any building, garage, basement, crawlspace, shed, enclosure or compartment, including a generator compartment of a recreational vehicle.
• NEVER operate or start the generator in the back of an SUV, camper, trailer, truck bed (regular sides, flat or other configuration), under staircases, stairwells, next to walls or buildings or in any other location that will not allow for adequate cooling of the generator or for the proper exit of the exhaust flow from the muffler system.
• DO NOT operate or store the generator in wet weather conditions such as rain or snow. Using a generator in wet conditions could result in serious injury or death due to electrocution.
• In some state’s generators may be required to be registered with the local utility company when used at construction sites and may be subject to additional rules and regulations, consult your local municipal authority.
• Generators should always be operated on a flat, level surface at all times (even when not in operation).
• Generators must have a minimum of 5 feet (1.5 m) of clearance from all combustible material.
• Generators must also have a minimum of 3 feet (91.4 cm) of air flow clearance on all sides to allow for adequate performance cooling, maintenance and servicing.
• Always place the generator in a well-ventilated area. NEVER place the generator near air intake vents or where exhaust fumes could be drawn into occupied or confined spaces.
• Always carefully consider wind and air currents when positioning generator.
• Always allow generators to properly cool before transport or for storage purposes.
• Failure to follow proper safety precautions may result in personal injury, damage to the generator and void the manufacturer’s warranty.

WARNING

During operation the muffler and exhaust fumes will become hot. If adequate cooling and breathing space are not supplied, or if the generator is blocked or enclosed, temperatures can become extremely heated and may lead to fire.

WARNING
Do not expose to rain or use in damp locations. Keep all objects a minimum of 5 feet (1.5m) away from the generator at all times. Heat from the muffler surface and exhaust gas stream can ignite combustible materials.

WARNING

• If you must operate in rain or damp locations, DO NOT operate without proper protection of the electrical components.
• Use of a safety canopy that is fire retardant and will provide proper air ventilation for the engine exhaust gas stream may be used.
• Visit championpowerequipment.com or call to find your Storm Shield cover.

Surge Protection

Electronic devices, including computers and many programmable appliances use components that are designed to operate within a narrow voltage range and may be affected by momentary voltage fluctuations. While there is no way to prevent voltage fluctuations, you can take steps to protect sensitive electronic equipment.
Install UL1449, CSA-listed, plug-in surge suppressors on the outlets feeding your sensitive equipment. Surge suppressors come in single- or multi-outlet styles. They’re designed to protect against virtually all short-duration voltage fluctuations.

Starting the Engine

1. Make certain the generator is on a flat, level surface.
2. Disconnect all electrical loads from the generator. Never start or stop the generator with electrical devices plugged in or turned on.
3. Turn the fuel valve to the “ON” position.

Electric Start

1. Move the choke lever to the “CHOKE” position.

2. For restarting a warm engine, move the choke lever to 75% of the “CHOKE” position

3. Press and hold the ignition switch to the “START” position. Release as the engine begins to start. If the engine fails to start within five seconds, release the switch and wait at least ten seconds before attempting to start the engine again
   CAUTION
   If the ignition switch is held down in the “START” position longer than 5 seconds it could damage the starter.

4. Do not over-choke. As soon as engine starts, move the choke lever to the “RUN” position over a 2-5 second duration

Manual Start

1. Push the ignition switch to the “ON” position
2. Move the choke lever to the “CHOKE” position.
3. For restarting a warm engine, move the choke lever to 75% of the “CHOKE” position
4. Pull the recoil cord slowly until resistance is felt and then pull rapidly.
5. Do not over-choke. As soon as engine starts, move the choke lever to the “RUN” position over a 2-5 second duration

NOTICE
Keep choke lever in “CHOKE” position for only 1 pull of the recoil cord. After first pull, move choke lever to “RUN” position for up to 3 pulls of the recoil cord. Too much choke leads to spark plug fouling/engine flooding due to lack of incoming air. This will cause the engine not to start.

NOTICE
For gasoline restarts with hot engine in hot ambient > 86°F (30°C), keep choke lever in 75% of the “CHOKE” position for only 1 pull of the recoil cord. After first pull, move choke lever to “RUN” position for up to 3 pulls of the recoil cord. Too much choke leads to spark plug fouling/engine flooding due to lack of incoming air. This will cause the engine not to start.

NOTICE
For gasoline starting in cold ambient temperature < 59°F (15°C), the choke lever must be in 100% of the “CHOKE” position for manual start procedures. Do not over-choke. As soon as engine starts, gradually move the choke lever to the “RUN” position over a 2-5 second duration.

NOTICE
If the engine starts but does not run make certain that the generator is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold.

Battery

NOTICE The supplied 12V sealed lead acid (SLA) battery will recharge while the engine is running. When the generator is not in use for extended periods of time, it is recommended that the battery be fully charged at least once a month with a slow charger and disconnected when fully charged or charged using a battery maintainer for long-term storage (not included).

Connecting Electrical Loads

Let the engine stabilize and warm up for a few minutes after starting.
Plug in and turn on the desired 120 or 240 (if applicable) Volt AC single phase, 60 Hz electrical loads.

• DO NOT connect 3-phase loads to the generator.
• DO NOT overload the generator.
• Use only a high quality, insulated, compatible (3-wire or 4-wire) grounded cord set rated equal to or greater (volts and amps) than the receptacle plugging into.

WARNING

• Always remember to plug your appliances directly into the generator and do not plug the generator power cord into any electrical outlet or connect to the circuit breaker panel in your home. Connecting a generator to your home’s electric utility company’s power lines, or to another power source, called ‘backfeeding’ is a dangerous practice that is illegal in many states and municipalities.
• This action if done incorrectly could damage your generator, appliances and could cause serious injury or death to you or a utility worker when attempting to restore power during an outage occurrence in the neighborhood who may then unexpectedly encounter high voltage on the utility line and suffer a fatal shock.
• Whether injuries occur or not, if installed incorrectly and not to applicable laws and codes, you may be subject to fines or the utility company may disconnect your home power should this practice be found in your home.
• If the generator will be connected to a building electrical system, those connections must isolate the generator power from the utility power. You are responsible for ensuring your generator’s electricity does not backfeed into the electric utility power lines. These connections must comply with all applicable laws and codes – Consult your local utility company or a qualified electrician to properly install this connection

Do Not Overload Generator

Capacity
Follow these simple steps to calculate the running and starting watts necessary for your purposes:

1. Select the electrical devices you plan on running at the same\ time.
2. Total the running watts of these items. This is the amount of power you need to keep your items running
3. Identify the highest starting wattage of all devices identified in step 1. Add this number to the number calculated in step 2. Starting wattage is the surge of power needed to start some electric driven equipment. Following the steps listed under “Power Management” will guarantee that only one device will be starting at a time.

Power Management

Use the following formula to convert voltage and amperage to watts:

Volts × Amps = Watts

To prolong the life of your generator and attached devices, follow these steps to add electrical load:

1. Start the generator with no electrical load attached.
2. Allow the engine to run for several minutes to get up to temperature.
3. Make sure all circuit breakers are set to the run position.
4. Plug in and turn on the first item. It is best to attach the item with the largest load first.
5. Allow the engine to stabilize.
6. Plug in and turn on the next item.
7. Allow the engine to stabilize.
8. Repeat steps 5-6 for each additional item.

NOTICE
Never exceed the specified capacity when adding loads to the generator.

GFCI Module and Master Circuit Breaker

This generator is equipped with a ground fault circuit interrupter(GFCI) module and master circuit breaker. The GFCI constantly  monitors the current balance and in the event of a ground fault,sends a signal to the master circuit breaker to trip and stop the flow of electricity to all receptacles. When in normal operating state, the green power LED will be lit on the GFCI module and the circuit breaker will be in the “ON” position. If a ground fault occurs, the red fault LED will blink on the module and the circuit breaker will be tripped in the “OFF” position. The top of the circuit breaker rocker switch will show red. To reset, first press the “RESET” button on the GFCI module, then press the top of the front face of the circuit breaker to the “ON” position. If a ground fault occurs again, turn off the generator, inspect all cords plugged into the generator for shorts, and inspect the grounding of the generator. See the Grounding section of this manual for proper grounding of the generator.

The master circuit breaker may also trip if the generator is overloaded but the module will not indicate a fault.

To test the operation of the GFCI module, perform the following steps:

1. Start generator.
2. Press the “TEST” button on the module. The green LED should turn off and the red LED should start blinking. The circuit breaker should trip to the “OFF” position.
3. If module LED or circuit breaker does not trip or change state, DO NOT USE generator until both components have been serviced or replaced.
4. Press “RESET” button on the module. The red LED should turn off and the green LED should turn on.
5. Manually reset the circuit breaker rocker switch to the “ON” position to restore power to the receptacles

Eco (Economy) Mode

The Eco Mode switch can be activated to turn on economy control in order to minimize fuel consumption and noise while operating the unit during times of reduced electrical output. Eco Mode allows the engine speed to idle during periods of non-use. The engine speed returns to normal when an electrical load is connected. When the economy switch is off, the engine runs at normal speed continuously.

CAUTION
For periods of high electrical load or momentary fluctuations, the Eco Mode should be off.

Stopping the Engine

1. Turn off and unplug all connected electrical loads. Never start or stop the generator with electrical devices plugged in or turned on.
2. Let the generator run at no-load for several minutes to stabilize internal temperatures of the engine and generator.
3. Press the ignition switch to the “OFF” position.
4. Turn the fuel valve to the “OFF” position

Important : Always ensure that the fuel valve and the ignition switch are in the “OFF” position when the generator is not in use.

NOTICE
If the engine will not be used for a period of two (2) weeks or longer, please see the Storage section for proper engine and fuel storage.

Moving the Generator

• NEVER lift or carry the generator using the folding handle.
• NEVER tilt sideways while moving the generator.
• ALWAYS place the generator on its wheels in the upright position.
• ALWAYS turn the generator off and ensure the fuel valve is closed.
• ALWAYS make sure engine and muffler are cooled down before the generator can be handled safely (typically 15-30 minutes).

WARNING

The folding handle is not long enough to hold and walk with a full stride when moving the generator. Always side step as you walk to avoid injury to your heels and/or feet. Failure to follow these instructions could result in personal injury or damage to the generator.

1. Raise the folding handle until the latch closes, locking the handle in the upright position.
2. Using the handle, tilt the end of the generator slightly off the ground until balanced on the wheels.
3. While maintaining balance, roll the generator to the desired location.
4. To release the handle, push the latch down.

Operation at High Altitude

• The density of air at high altitudes is lower than at sea level. Engine power is reduced as the air mass and air-fuel ratio decrease. Engine power and generator output will be reduced approximately 3½% for every 1000 ft. of elevation above sea level. At high altitudes increased exhaust emissions can also result due to the increased enrichment of the air fuel ratio. Other high altitude issues can include hard starting, increased fuel consumption and spark plug fouling.
• To alleviate high altitude issues other than the natural power loss, CPE can provide a high altitude carburetor main jet. The alternative main jet and installation instructions can be obtained by contacting our Technical Support Team. Installation instructions are also available in the Technical Bulletin area of the CPE website.
• The part number and recommended minimum altitude for the application of the high altitude carburetor main jet is listed in the following table.
• In order to select the correct high altitude main jet it is necessary to identify the carburetor model. For this purpose, a code is stamped on the side of the carburetor. Select the correct high altitude jet part number corresponding to the carburetor code found on your particular carburetor.

WARNING

Operation using the alternative main jet at elevations lower than the recommended minimum altitude can damage the engine. For operation at lower elevations, the originally supplied standard main jet must be used. Operating the engine with the wrong engine configuration at a given altitude may increase its emissions and decrease fuel efficiency and performance.

MAINTENANCE

Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors.

WARNING
Never operate a damaged or defective generator.
WARNING
Improper maintenance will void your warranty

NOTICE

For Emission control devices and systems, read and understand your responsibilities for service as stated in the Emission Control Warranty Statement of this manual. The owner/operator is responsible for all periodic maintenance. Complete all scheduled maintenance in a timely manner. Correct any issue before operating the generator. For service or parts assistance, contact our Technical Support Team at 1-877-338-0999.

Cleaning the Generator

DO NOT spray generator directly with water. Water can enter the generator through the cooling slots and damage the generator windings. It can also contaminate the fuel system.

1. Use a damp cloth to clean exterior surfaces of the generator.
2. Use a soft bristle brush to remove dirt and oil.
3. Use an air compressor (25 PSI) to clear dirt and debris from the generator.
4. Inspect all air vents and cooling slots to ensure that they are clean and unobstructed.
   To prevent accidental starting, remove and ground the spark plug wire before performing any service.

Changing the Engine Oil

Change oil when the engine is warm. Refer to the oil specification to select the proper grade for your operating environment.

1. Remove oil fill cap/dipstick.

2. Use pliers to slide the spring clamp down the oil drain hose and pull the hose off the plug bracket.

3. Point the hose into a drain pan and allow the oil to drain completely.
   NOTICE
   The hose end must be lower than the engine base to allow the oil to drain.

4. Replace oil drain hose onto plug bracket and slide spring clamp back into position.

5. Add oil according to Add Engine Oil in Assembly section. DO NOT OVERFILL. Oil not included for routine maintenance.

6. Dispose of used oil at an approved waste management facility.

NOTICE
Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking.

Cleaning and Adjusting the Spark Plug

1. Remove the spark plug cable from the spark plug.
2. Use a spark plug socket tool (not included), or a 13/16 in. (21 mm) socket (not included) to remove the plug.
3. Inspect the electrode on the plug. It must be clean and not worn to produce the spark required for ignition.
4. Make certain the spark plug gap is 0.028-0.031 in. (0.7-0.8 mm).
5. Refer to the spark plug types in Specifications when replacing the plug.
6. Firmly re-install the plug.
7. Attach the spark plug cable to the spark plug.

Cleaning the Air Filter

1. Remove the snap-on cover holding the air filter to the assembly.
2. Remove the foam element.
3. Wash in liquid detergent and water. Squeeze thoroughly dry in a clean cloth.
4. Saturate in clean engine oil.
5. Squeeze in a clean, absorbent cloth to remove all excess oil.
6. Place the filter in the assembly.
7. Reattach the air filter cover and snap in place.

Cleaning the Spark Arrestor

• Allow the engine to cool completely before servicing the spark arrestor.
• Remove the three screws holding the cover plate which retains the spark arrestor to the muffler.
• Remove the spark arrestor screen.
• Carefully remove the carbon deposits from the spark arrestor screen with a wire brush
• Replace the spark arrestor if it is damaged.
• Position the spark arrestor on the muffler and attach with the screws removed in step 2.

CAUTION
Failure to clean the spark arrestor will result in poor engine performance.

NOTICE
Federal and local laws and administrative requirements indicate when and where spark arrestors are required. When ordered, spark arrestors are required for operation of this generator in National Forest lands. In California, this generator must not be used on any forest-covered land, brush-covered land, or grass-covered land unless the engine is equipped with a spark arrestor.

Adjusting the Governor

Tampering with the factory set governor will void your warranty.
The air-fuel mixture is not adjustable. Tampering with the governor can damage your generator and your electrical devices and will void your warranty. Contact our Technical Support Team at 1-877-338-0999 for all other service and/or adjustment needs.

Generator Battery

Your generator is equipped with an automatic battery charging circuit that charges the battery while the engine is running. The battery will maintain a proper charge if the unit is used on a regular basis (about once every two weeks). If it is used less frequently, the battery should be connected to a trickle charger or battery maintainer (not included) to keep the battery properly charged.

Maximum charging rate should not exceed 1.5 amps. Follow the instructions included with the battery charger. The battery should be fully charged at least once per month. If the battery is not able to start the engine, it can be started by manually pulling the engine recoil cord. If the battery voltage is extremely low, the charging circuit may not be able to re-charge the battery. In this case, the battery must be connected to a standard automotive style battery charger for re-charging before it can be used.

Disconnect the Battery

1. Pull two halves of battery connector apart

Charge the Battery

For a generator equipped with batteries for electric starting, proper battery maintenance and storage should be followed. A trickle charger or battery maintainer should be used to charge  the battery while the generator is in storage. Maximum chargingrate should not exceed 1.5 amps. Follow the instructions included with the trickle charger or battery maintainer. The battery should be fully charged at least once per month.

Maintenance Schedule

• Follow the service intervals indicated in the following maintenance schedule.
• Service your generator more frequently when operating in adverse conditions.
• Contact our Technical Support Team at 1-877-338-0999 to locate the nearest CPE certified service dealer for your generator or engine maintenance needs.

EVERY 8 HOURS OR PRIOR TO EACH USE

• Check oil level
• Clean around air intake and muffler

FIRST 5 HOURS (BREAK IN)

• Change oil

EVERY 50 HOURS OR ANNUALLY

• Clean air filter
• Change oil if operating under heavy load or in hot environments

EVERY 100 HOURS OR ANNUALLY

• Change oil
• Clean/adjust spark plug
• Clean spark arrestor
• Clean fuel valve filter*

EVERY 250 HOURS

• Clean combustion chamber*
• Check/adjust valve clearance*

EVERY 3 YEARS

• Replace fuel line*

To be performed by knowledgeable, experienced owners or CPE certified service centers.

STORAGE

To avoid accidental or unintended ignition of your generator during periods of storage, the following precautions should be followed:

• When storing the generator make sure the ignition switch and fuel valve are set to the “OFF” position.

Short Term Storage (up to 30 days)

Ethanol blended gasoline may gum up and clog the carburetor if the generator is not run or carburetor drained within 4 weeks.

1. Be sure all appliances are disconnected from the generator.
2. Start the generator as instructed in Starting the Engine section.
3. Turn the fuel valve to the “OFF” position.
4. Let the engine run until fuel starvation has stopped the engine. This usually takes a few minutes. 5. Move the ignition switch to the “OFF” position.

Mid Term Storage (30 days – 1 year)

Ethanol blended gasoline in the tank has a maximum shelf life of up to 1 year with the addition of a properly formulated fuel stabilizer and stored in a cool, dry place.

1. Be sure all appliances are disconnected from the generator.
2. Add a properly formulated fuel stabilizer to the gasoline tank.
3. Turn the fuel valve to the “ON” position.
4. Start and run the generator for 10 minutes so the treated gasoline cycles through the fuel system.
5. Option 1: Drain Gasoline from Carburetor
6. Turn ignition switch to the “OFF” position and allow generator to cool completely before continuing.
7. Turn the fuel valve to the “OFF” position.
8. Use the drain bolt on the carburetor to empty any excess gasoline from the carburetor into an appropriate container. Use a funnel (and appropriate hose if necessary) under the carburetor drain bolt to avoid spillage.
9. When gasoline stops flowing from the carburetor, replace and tighten the carburetor drain bolt and be sure to properly dispose of the drained gasoline according to local regulations or guidelines.
10. Option 2: Run Dry
11. With the generator running, turn the fuel valve to the “OFF” position and allow the generator to run until the engine stops from complete fuel starvation. This may take a few minutes.
12. Turn ignition switch to the “OFF” position and allow generator to cool completely before continuing.
13. Remove the spark plug cap and spark plug and pour about a tablespoon of oil into the cylinder.
14. Pull the recoil cord slowly to crank the engine to distribute the oil and lubricate the cylinder.
15. Install the spark plug and spark plug cap.
16. Clean the generator according to Cleaning the Generator.
17. Store the generator in a cool, dry place out of direct sunlight

Long Term Storage (over 1 year)

For storage over 1 year, the gasoline tank and carburetor must be completely drained of gasoline.

1. The generator is to be OFF and all appliances disconnected.
2. Turn the fuel valve to the “ON” position.
3. Use the drain bolt on the carburetor to empty any excess gasoline from the gasoline tank and carburetor into an appropriate container. Use a funnel (and appropriate hose if necessary) under the carburetor drain bolt to avoid spillage.
4. When gasoline stops flowing from the carburetor, replace and tighten the carburetor drain bolt and be sure to properly dispose of the drained gasoline according to local regulations or guidelines.
5. Turn the fuel valve to the “OFF” position.
6. Follow steps 7-11 according to Mid Term Storage.

Removing from Storage

NOTICE

If the generator has been improperly stored for a period longer than 30 days with ethanol blended gasoline in the gasoline tank and/or carburetor, all fuel must be drained and the carburetor must be thoroughly cleaned of ethanol build up. This process involves technically advanced tasks.
For assistance please call our Technical Support Team at 1-877-338-0999.
If the gasoline tank and carburetor were properly emptied of all ethanol blended gasoline prior to the generator being stored, follow the below steps when removing from storage.

1. Be sure the ignition switch is in the “OFF” position.
2. Add gasoline to the generator according to Add Fuel.
3. Turn the fuel valve to the “ON” position.
4. After 5 minutes check the carburetor and air filter areas for any leaking gasoline. If any leaks are found, the carburetor will need to be disassembled and cleaned or replaced. If no gasoline leaks are found, turn the fuel valve to the “OFF” position.
5. Check engine oil level and add clean, fresh oil if needed. See Oil Specifications for proper oil type.
6. Check and clear air filter of any obstructions such as bugs or cobwebs. If necessary, clean air filter according to Cleaning the Air Filter.
7. Start the generator according to Starting the Engine.

SPECIFICATIONS

Generator Specifications

• Generator Model.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100430
• Start Type.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electric, Manual
• Watts (Starting/Running).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8125/6500
• AC Volts.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120/240
• AC Amps @ 120V (Running).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54.2
• AC Amps @ 120/240V (Running).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27.1
• Frequency .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Hz
• Phase.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single
• Grounding Type.. . . . . . . . . . . . . . . . . . . . . . . . . . Neutral Bonded to Frame
• Weight.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 lb. (99.6 kg)
• Length.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.4 in. (82.3 cm)
• Width .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.8 in. (70.7 cm)
• Height.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.5 in. (80 cm)

Engine Specifications

• Model.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . YF188IG
• Displacement.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389 cc
• Type.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-Stroke OHV

Spark Plug

• OEM Type.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NHSP F6RTC
• Replacement Type.. . . . . . . . . . . . . . . . . . . . . .NGK BPR6ES or equivalent
• Gap.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.028-0.031 in. (0.7-0.8 mm)

Valve

• Intake Clearance.. . . . . . . . . . . . . . . . . 0.005-0.007 in. (0.13-0.17 mm)
• Exhaust Clearance.. . . . . . . . . . . . . . . 0.007-0.009 in. (0.18-0.22 mm)

NOTICE
A technical bulletin regarding valve adjustment procedures is available at www.championpowerequipment.com.

Oil Specifications

DO NOT OVERFILL.

• Type.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . *See following chart
• Capacity.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.2 fl. oz. (1100 ml)

NOTICE
Temperature will affect engine oil and engine performance. Change the type of engine oil used based on temperature shown in the “Recommended Engine Oil Type” table.

Fuel Specifications

Use unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10% or less by volume. DO NOT USE E15 or E85. DO NOT OVERFILL.

• Gasoline Capacity.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5 gal. (32.00 L)

Battery Specifications

• Type.. . . . . . . . . . . . . . . . . . . . . . . Rechargeable, Non-Spillable Lead Acid
• Volts DC.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
• Capacity.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Ah

Temperature Specifications

• Starting Temperature Range (°F/°C).. . . . . . . . . . . 5 to 104/-15 to 40

NOTICE An important message about temperature: Your product is designed and rated for continuous operation at ambient temperatures up to 104°F (40°C). When needed, it may be operated at temperatures ranging from 5°F (-15°C) to 122°F (50°C) for short periods of time. If exposed to temperatures outside this range during storage, it should be brought back within this range before operation. In any event, the product must always be operated outdoors, in a well-ventilated area and away from doors, windows and vents.

TROUBLESHOOTING

Engine will not start.

| No fuel.| Add fuel.
Faulty spark plug.| Clean and adjust spark plug or replace.
Low oil level.| Fill crankcase to the proper level.
Place generator on a flat, level surface.
Spark plug wire loose.| Attach wire to spark plug.
Fuel valve is closed.| Open fuel valve.
Ignition switch OFF.| Press ignition switch ON.
Old fuel or water in fuel.| Drain fuel and replace with fresh fuel.
Flooded with fuel.| Let unit stand for 10 mins.
CO Shield® module has been removed or tampered with.| Re-install module or contact technical support.

Engine starts but runs roughly.

| Choke lever in the wrong position.| Move choke lever until it stops under RUN position or push in completely.
Dirty air filter.| Clean or replace air filter.
Clogged spark arrestor.| Clean spark arrestor.
Engine will not start electrically.| Generator battery is dead.| Recharge generator battery.

Engine shuts down during operation.

| Out of fuel.| Fill fuel tank.
Low oil level.| Fill crankcase to the proper level. Place generator on a flat, level surface.

If equipped, when CO Shield® shutoffs occur due to accumulating carbon monoxide (CO) and if the red LED light blinks on the panel.

| Move generator to an open, outdoor area. Point exhaust away from people and buildings. Move to fresh air and get medical help if sick, dizzy, or weak.

Make sure there are no objects creating obstructions within 5 feet of the generator. Obstructions in the vicinity of the generator may trap carbon monoxide emissions near the generator and cause the engine to shutoff.

If the generator’s exhaust is facing into the wind, the exhaust may be blown back into the generator’s operating area, creating an

accumulation of CO emissions and triggering an engine shutoff. To avoid an engine shutoff, turn the generator 45° in either direction to allow the exhaust emissions to blow away from the generator. If engine shutoff events continue, readjust and align the exhaust with the wind

direction to blow away from the generator.

If equipped, when CO Shield® shutoffs occur due to system fault and if the yellow LED light blinks on the panel.| Start by confirming yellow LED light blinks when/ if generator shuts off. If CO Shield® continues to sense the fault and shuts off, contact technical support.
Clogged spark arrestor.| Clean spark arrestor.
Problem| Cause| Solution
---|---|---

Engine starts and shuts off right away.

| ****

If equipped, when CO Shield® shutoffs occur due to accumulating carbon monoxide (CO) and if the red LED light blinks on the panel.

| Move generator to an open, outdoor area. Point exhaust away from people and buildings. Move to fresh air and get medical help if sick, dizzy, or weak.

Make sure there are no objects creating obstructions within 5 feet of the generator. Obstructions in the vicinity of the generator may trap carbon monoxide emissions near the generator and cause the engine to shutoff.

If the generator’s exhaust is facing into the wind, the exhaust may be blown back into the generator’s operating area, creating an

accumulation of CO emissions and triggering an engine shutoff. To avoid an engine shutoff, turn the generator 45° in either direction to allow the exhaust emissions to blow away from the generator. If engine shutoff events continue, readjust and align the exhaust with the wind

direction to blow away from the generator.

If equipped, when CO Shield® shutoffs occur due to system fault and if the yellow LED light blinks on the panel.| Start by confirming yellow LED light blinks when/ if generator shuts off. If CO Shield® continues to sense the fault and shuts off, contact technical support.
Both CO Shield® LEDs not blinking 10 times upon start up.| Starting the generator within 1 minute after being manually shutoff, not a CO shutoff event.| Wait 1 minute before trying to restart the generator. The LEDs should then blink ten (10) times.

Generator cannot supply enough power or overheating.

| Generator is overloaded.| Review load and adjust. See “Connecting Electrical Loads.”
Dirty air filter.| Clean or replace air filter.
Choke lever in wrong position.| Move choke lever until it stops under RUN position or push in completely.

Engine is running but no AC output.

| Poor cord connection.| Check all connections.
Circuit breaker is open.| Reset circuit breaker. Check all circuit breakers.
Faulty brush assembly.| Replace brush assembly (Service Center).
Faulty AVR (auto voltage regulator).| Replace AVR (Service Center).
Loose wiring.| Inspect and tighten wiring connections.

GFCI Module tripped

| Reset by first pressing the red RESET button on the GFCI module, then press the top of the front face of the circuit breaker to the ON position.
Other.| Contact the help line.
Problem| Cause| Solution
---|---|---

Engine hunts or falters.

| Engine governor defective.| Contact the help line.
Carburetor is dirty and running lean.| Contact the help line.
Choke lever in wrong position.| Move choke lever until it stops under RUN position or push in completely.

Repeated circuit breaker tripping.

| Overload.| Review load and adjust. See “Connecting Electrical Loads.”
Faulty power cords or device.| Check for damaged, bare or frayed wires. Replace defective device.
Circuit breaker still too hot.| Let unit sit for 5 mins.

WARRANTY

CHAMPION POWER EQUIPMENT 3 YEAR LIMITED WARRANTY / 1 YEAR COMMERCIAL

Warranty Qualifications

To register your product for warranty and FREE lifetime call center technical support please visit:
https://www.championpowerequipment.com/register
To complete registration you will need to include a copy of the purchase receipt as proof of original purchase. Proof of purchase is required for warranty service. Please register within ten (10) days from date of purchase.

Repair/Replacement Warranty

CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of three (3) years (parts and labor) from the original date of purchase for consumer usage and one (1) year or 1000 hours maximum, whichever comes first, (parts and labor) for commercial, rental or industrial use. Consumer usage means personal household or recreational use. Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty only applies to the original purchaser and is not transferable.
Do Not Return The Unit To The Place Of

Purchase

Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone or e-mail. If the problem is not corrected by this method, CPE will, at its option, authorize evaluation, repair or replacement of the defective part or component at a CPE Service Center. CPE will provide you with a case number for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty.

Warranty Exclusions

This warranty does not cover the following repairs and equipment:

Normal Wear

Products with mechanical and electrical components need periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole.

Installation, Use and Maintenance

This warranty will not apply to parts and/or labor if the product is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the product’s limits, modified, installed improperly or connected incorrectly to any electrical component. Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE.

Other Exclusions

This warranty excludes:

• Cosmetic defects such as paint, decals, etc.
• Wear items such as filter elements, o-rings, etc.
• Accessory parts such as starting batteries, and storage covers.
• Failures due to acts of God and other force majeure events beyond the manufacturer’s control.
• Problems caused by parts that are not original Champion Power Equipment parts.

When applicable, this warranty does not apply to products used for prime power in place of a utility.

Limits of Implied Warranty and Consequential Damage

Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this product.
THIS WARRANTY AND THE ATTACHED U.S. EPA and/or CARB EMISSION CONTROL SYSTEM WARRANTIES (WHEN APPLICABLE) ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit.
This warranty gives you certain legal rights which may change from state to state or province to province. Your state or province may also have other rights you may be entitled to that are not listed within this warranty.

Contact Information

Address Champion Power Equipment, Inc. 12039 Smith Ave. Santa Fe Springs, CA 90670 USA
www.championpowerequipment.com

Customer Service

Toll Free : 1-877-338-0999
info@championpowerequipment.com
Fax no.: 1-562-236-9429

Technical Service

Toll Free : 1-877-338-0999
tech@championpowerequipment.com
EMERGENCY 24 HOUR SUPPORT: 1-562-204-1188

CHAMPION POWER EQUIPMENT, INC. (CPE), THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY
Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board  (CARB) Exhaust and Evaporative emissions regulations.

YOUR WARRANTY RIGHTS AND OBLIGATIONS:

The US EPA, California Air Resources Board, and CPE are pleased to explain the Federal and California Exhaust and Evaporative Emission CCoonnttrrol Sol Syysstteemms Ws Waarrrraanntty oy on yn yoouur 2r 200222 s1 smmaalll ol offff–rrooaad ed ennggiinne (e (SSOORREE) a) annd ed ennggiinne pe poowweerreed ed eqquuiippmmeenntt. I. In Cn Caalliiffoorrnniiaa, n, neew ew eqquuiippmmeennt tt thhaatt use small off-road engines (SORE) must be designed, built and equipped to meet the State’s stringent anti smog standards. In the other states, new engines and equipment must be designed, built and equipped, at the time of sale, to meet U.S. EPA regulations for small off-road engines (SORE). CPE must warrant the exhaust and evaporative emission control system on your small off-road engine (SORE) for the period listed below, provided there has been no abuse, neglect, unapproved modification, or improper maintenance of your equipment leading to the failure of the exhaust and evaporative emission control systems.
Your evaporative emission control system may include parts such as: carburetors, fuel tanks, fuel lines, (for liquid fuel and fuel vapors), fuel caps, valves, canisters, filters, clamps, connectors, and other associated components. Also included for your exhaust emission control system may be fuel-injection system, the ignition system, catalytic converter and other exhaust emission related assemblies. Where a warrantable condition exits, CPE will repair your small off-road engine (SORE) at no cost to you including diagnosis, parts and labor.

MANUFACTURER’S WARRANTY COVERAGE:

This exhaust and evaporative emission control system is warranted for two years. If any exhaust and evaporative, emission related part on your engine or equipment is defective in, the part will be repaired or replaced by CPE.

OWNER WARRANTY RESPONSIBILITIES:

As the small off-road engine (SORE) owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual. CPE recommends that you retain all your receipts covering maintenance on your small off-road engine (SORE), but CPE cannot deny warranty coverage solely for the lack of receipts.
As the small off-road engine (SORE) owner, you should be aware that CPE may deny you warranty coverage if your small, off-road engine (SORE) or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
You are responsible for presenting your small off-road engine to an Authorized CPE distribution center, service center or alternative service outlet as described in (3)(f.) below or CPE dealer or CPE, Santa Fe Springs, Ca. as soon as the problem exists. The warranty repairs shall be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty coverage, you should contact:
Champion Power Equipment, Inc.
Customer Service 12039 Smith Ave. Santa Fe Springs, CA 90670 1-877-338-0999
tech@championpowerequipment.com

EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY

The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty Coverage.

1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.

2. GENERAL EMISSIONS WARRANTY COVERAGE
   CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent purchaser that each of its small off-road engines (SORE) is:

3. Designed, built and equipped to conform to U.S. EPA emissions standards for spark-ignited engines at or below 19 kilowatts and all applicable regulations adopted by the California Air Resources Board, and

4. Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects  to the part as described in the engine manufacturer’s application for certification for a period of two years.

5. 3. THE WARRANTY ON EXHAUST AND EVAPORATIVE EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS:

6. Any warranted part that is not scheduled for replacement as required maintenance in the Owners Manual shall be warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by CPE according to Subsection “d” below. Any such part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the ECS Warranty Period.

7.  Any warranted, exhaust and evaporative emissions-related part which is scheduled only for regular inspection as specified in the Owners Manual shall be warranted for the ECS Warranty Period. A statement in such written instructions to the effect of “repair or replace as necessary”, shall not reduce the ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period.

8. Any warranted, exhaust and evaporative emissions-related part which is scheduled for replacement as required maintenance in the Owner’s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by CPE according to Subsection “d” below.
   Any such exhaust and evaporative emissions-related part repaired or replaced under the ECS Warranty, shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions-related part.

9. Repair or replacement of any warranted, exhaust and evaporative emissions-related part under this ECS Warranty shall be performed at no charge to the owner at a CPE Authorized Service Outlet.

10. The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in fact defective, provided that such diagnostic work is performed at a CPE Authorized Service Outlet.

11. CPE shall pay for covered exhaust and evaporative emissions warranty repairs at non-authorized service outlets under the following circumstances:

12. The service is required in a population center with a population over 100,000 according to U.S. Census 2000 without a CPE Authorized Service Outlet AND

13. The service is required more than 100 miles from a CPE Authorized Service Outlet. The 100 mile limitation does not apply in the following states: Alaska, Arizona, Colorado, Hawaii, Idaho, Montana, Nebraska, Nevada, New Mexico, Oregon, Texas, Utah and Wyoming.

14. CPE shall be liable for damages to other original engine components or approved modifications proximately caused by a failure under warranty of an emission-related part covered by the ECS Warranty.

15. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted exhaust and evaporative emission-related parts sufficient to meet the expected demand for such exhaust and evaporative emission-related parts.

16. Any CPE Authorized and approved exhaust and evaporative emission-related replacement part may be used in the performance of any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not reduce CPE’s warranty obligation.

17. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or modified part

EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine)

with these listed systems.
Evaporative Emissions| Fuel Tank, Fuel Cap, Fuel Lines (for liquid fuel and fuel vapors), Fuel Line Fittings, Clamps, Pressure Relief Valves, Control Valves, Control Solenoids, Electronic Controls, Vacuum Control Diaphragms, Control Cables, Control Linkages, Purge Valves, Gaskets, Liquid/Vapor Separator, Carbon Canister, Canister Mounting Brackets, Carburetor Purge Port Connector

TO OBTAIN WARRANTY SERVICE:

You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours. Alternate service locations defined in Section (3)(f.) above must be approved by CPE prior to service. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used.
If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty service, please write or call Customer Service at Champion Power Equipment, Inc. Champion Power Equipment, Inc. 12039 Smith Ave. Santa Fe Springs, CA 90670 1-877-338-0999
Attn.: Customer Service
tech@championpowerequipment.com

References

• P65Warnings.ca.gov
• Take Your Generator Outside

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