Kenmore 796.4172 Washing Machine User Manual
- July 31, 2024
- Kenmore
Table of Contents
796.4172 Washing Machine
“`html
Specifications
-
Color: White, Patina Beige
-
Power Supply: AC 120 V, 60 Hz
-
Product Weight: 215.8 lbs (97.9kg)
-
Washing Electric Power: 280 W
-
Drain Motor Consumption: 50 W
-
Wash Heater: 1000W
-
Revolution: 46 rpm (Wash), 0-1400 rpm
(Spin) -
Wash/Rinse Temperatures: 14 options
-
Spin Speeds: 5 options
-
Operational Water Pressure Control Type:
Electronic -
Wash Capacity: 4.16 cu.ft
-
Dimensions: 26 1/4″ (W) x 30 1/3″ (D) x 38
15/16″ (H) -
Delay Start: Up to 19 hours
-
Door Switch Type: PTC + Solenoid
-
Water Level: 10 steps (by sensor)
-
Laundry Load Sensing: Incorporated
-
Error Diagnosis: Incorporated
-
Auto Power Off: Incorporated
-
Control Lock: Incorporated
Product Usage Instructions
1. Installation and Setup
Follow the installation instructions provided in the manual to
set up the washing machine correctly.
2. Operating the Washing Machine
1. Load your laundry into the drum, making sure not to overload
it.
2. Add detergent and select the desired wash cycle and
temperature settings.
3. Close the door securely and start the washing machine.
3. Maintenance and Cleaning
Regularly clean the detergent dispenser, drum, and door seal to
prevent mold and mildew buildup.
Frequently Asked Questions (FAQ)
Q: How do I troubleshoot if the washing machine doesn’t
start?
A: Check if the power supply is connected, the door is properly
closed, and the water inlet is turned on. If the issue persists,
refer to the troubleshooting section of the manual.
Q: Can I use bleach in this washing machine?
A: Yes, you can use bleach in the designated bleach dispenser
following the manufacturer’s guidelines.
“`
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WASHING MACHINE SERVICE MANUAL
CAUTION
READ THIS MANUAL CAREFULLY TO DIAGNOSE PROBLEMS CORRECTLY BEFORE SERVICING THE
UNIT.
MODEL : 796.4172#00#
CONTENTS
1. SPECIFICATIONS ………………………………………………………………………………………………… 3
2. FEATURES & TECHNICAL EXPLANATION …………………………………………………………….. 4
3. PARTS IDENTIFICATION ……………………………………………………………………………………… 7
4. INSTALLATION AND TEST …………………………………………………………………………………… 8
5. OPERATION ………………………………………………………………………………………………………. 11 5-1. CONTROL PANEL
FEATURES ……………………………………………………………………… 11 5-2. CYCLE GUIDE
…………………………………………………………………………………………….. 13 5-3. CYCLE OPTIONS
………………………………………………………………………………………… 15 5-4. SPECIAL FUNCTION
…………………………………………………………………………………… 16 5-5. EXPLANATION OF EACH PROCESS
…………………………………………………………….. 17
6. PROGRAM CHART ……………………………………………………………………………………………. 19
7. TEST MODE ……………………………………………………………………………………………………… 21 7-1. SAFETY CAUTION
………………………………………………………………………………………. 21 7-2. LOAD TEST MODE
……………………………………………………………………………………… 21 7-3. HOW TO CHECK THE WATER LEVEL
FREQUENCY ……………………………………… 21
8. TROUBLESHOOTING ………………………………………………………………………………………… 22 8-1. SAFETY CAUTION
………………………………………………………………………………………. 22 8-2. ERROR MODE SUMMARY
………………………………………………………………………….. 22 8-3. TROUBLESHOOTING SUMMARY
………………………………………………………………..24 8-4. TROUBLESHOOTING WITH ERROR
…………………………………………………………….. 26 8-5. TROUBLESHOOTING ELSE
…………………………………………………………………………. 31
9. COMPONENT TESTING INFORMATION ……………………………………………………………… 36 9-1. FILTER
ASSEMBLY (LINE FILTER) ……………………………………………………………….. 36 9-2. DOOR LOOK SWITCH
ASSEMBLY ……………………………………………………………….. 37 9-3. STATOR ASSEMBLY
……………………………………………………………………………………. 39 9-4. PUMP MOTOR ASSEMBLY
………………………………………………………………………….. 42 9-5. INLET VALVE ASSEMBLY
…………………………………………………………………………….. 43 9-6. HEATER ASSEMBLY
……………………………………………………………………………………. 44 9-7. THERMISTOR ASSEMBLY
…………………………………………………………………………… 45
10. DISASSEMBLY INSTRUCTIONS ………………………………………………………………………… 48
11.EXPLODED VIEW ……………………………………………………………………………………………… 56 11-1. CABINET AND
CONTROL PANEL ASSEMBLY ……………………………………………… 56 11-2. DRUM AND TUB ASSEMBLY
………………………………………………………………………. 57 11-3. DISPENSER ASSEMBLY
……………………………………………………………………………. 58
2
1. SPECIFICATIONS
ITEM
COLOR
POWER SUPPLY
PRODUCT WEIGHT
WASHING ELECTRIC POWER
DRAIN MOTOR CONSUMPTION
WASH HEATER
REVOLUTION
WASH
SPEED
SPIN
CYCLE
WASH/RINSE TEMPERATURES
SPIN SPEEDS
OPTIONS
OPERATIONAL WATER PRESSURE CONTROL TYPE
WASH CAPACITY [cu.ft ] DIMENSIONS DELAY START
DOOR SWITCH TYPE WATER LEVEL
LAUNDRY LOAD SENSING ERROR DIAGNOSIS AUTO POWER OFF CONTROL LOCK
796.4172#00#
White, Patina Beige AC 120 V, 60 Hz 215.8 lbs (97.9kg)
280 W 50 W 1000W
46 rpm 0-1400 rpm
14 5 5 DELAY START, EXTRA RINSE, STAIN TREAT, STAY FRESH, SAVE ENERGY , PRE-
WASH, SMART SENSE, CONTROL LOCK, Clean Washer , MY CYCLE, DRUM LIGHT, AUTO
SOAK 14.5-116 psi (100-800 kPa) Electronic 4.16 (4.8 IEC) 261/4″ (W) X 301/3″
(D) X 3815/16″ (H) ,543/8″ (D, door open) up to 19 hours PTC + Solenoid 10
steps (by sensor) Incorporated Incorporated Incorporated Incorporated
3
2. FEATURES & TECHNICAL EXPLANATION
2-1. FEATURES
, ,
Ultra Capacity
The Larger drum enables not just higher head drop and stronger centrifugal force,
but also less tangling and wrinkling of the laundry. Heavier loads, such as king size
comforters, blankets, and curtains, can be washed.
Direct Drive System The advanced Brushless DC motor directly drives the drum without belt and pulley.
Tilted Drum and Extra Large Door Opening Tilted drum and extra large opening
make it possible to load and unload clothing more easily.
RollerJets Washing ball enhances the wash performance and reduces damage to
the clothing. The jets spray and help tumble clothes to enhance washing
performance while maintaining fabric care.
Automatic Wash Load Detection Automatically detects the load and optimizes the
washing time.
Built-in Heater Internal heater helps to maintain water temperature at its
optimum level for selected cycles.
Control Lock
, ,
The Control lock prevents children from pressing any button to change the
settings during operation.
4
2-2. NEURO FUZZY WASHING TIME OPTIMIZATION
To get the best washing performance, optimal time is determined by the water
temperature, the selected washing temperature, and the size of the load.
water temperature
selected washing temperature
load size
NEUROFUZZY
washing time rinsing time
spin rhythm, time
the best washing performance
SENSING
PROCESSING
DETERMINATION
EFFECT
2-3. WATER LEVEL CONTROL
This model incorporates a pressure sensor which can sense the water level in
the tub. The water supply is stopped when the water level reaches the preset
level, the washing program then proceeds. Spinning does not proceed until the
water in the tub drains to a certain level.
2-4. DOOR CONTROL
The door can be opened by pulling the door handle whenever washer is not in
operation. When the cycle is completed, the DOOR LOCKED light will turn off.
If a power failure has occurred while in operation, the door will unlock after
5 minutes. Clicking sounds can be heard when the door is locked/unlocked.
5
2-5. THE DOOR CAN NOT BE OPENED
While program is operating. When a power failed and power plug is taken out in
operation While Door Lock lights turn on. White the motor is in the process of
intertial rotating, through the operation is paused.
2-6. CONTROL LOCK
Use this option to prevent unwanted use of the washer. Press and hold CONTROL
LOCK button for 5 seconds to lock/unlock control. When CONTROL LOCK is set,
CONTROL LOCK lights and all buttons are disabled. You can lock the controls of
the washer while washing.
2-7. WATER CIRCULATION
When washing and rinsing function of shower at the upper part of Gasket. When
washing, it continuously operates for 3 minutes and intermittently. When
rinsing, it continuously operates after completion of water supply.
2-8. STEAM
For tough stained clothes, sick room linens, or baby clothes. Steam Wash is
available with Sanitary. Bulk/Large, Perm. Press, Cotton/Normal, and Baby Wear
cycles. This option features upgraded washing performance with low energy and
water consumption. Do not load delicates such as wool, silk, and easily
discolored clothes.
2-9. DRUM LIGHT
The drum light comes on when the power button is pressed. It goes off when the
door is closed and the washer starts operation. The drum light remains off
when the door is locked. The drum light can be turned on while the washer is
in operation by pressing the DELAY WASH button for 3 seconds. The light will
turn off automatically 4 minutes later. The drum light comes on when the
washing cycle is finished and goes off 4 minutes later.
6
3. PARTS IDENTIFICATION
ACCESSORIES
Hot and Cold Water Hoses
Wrench
Tie strap (Option)
to secure drain hose to standpipe, inlet hose, or laundry tub
Non-skid pads
Caps(4) (for covering shipping
bolt holes)
7
Elbow Bracket (for securing drain hose)
4. INSTALLATION & TEST
1 Before servicing, ask the customer what the trouble is. 2 When installing or
repairing the washer, put on long sleeve gloves and safety glasses. 3 Check
the setup (power supply is 120V, remove the transit bolts, level the washer…)
4 Check with the troubleshooting guide. 5 Plan your service method by
referring to the disassembly instructions. 6 Service the unit. 7 After
servicing, operate the appliance to see whether it functions correctly.
STANDARD INSTALLATION
The appliance should be installed as follows:
REMOVE THE SHIPPING 6
BOLTS
INSTALL THE APPLIANCE ON A FLAT AND FIRM SURFACE
ADJUST THE LEVELING
· Remove the 4 shipping bolts with the supplied wrench.
Do first lower side to remove easily.
· Turn the leveling feet to adjust the appliance.
· Keep the shipping bolts and spanner for future use.
· Insert the 4 caps (provided) into the hole.
· Turn clockwise to raise; counterclockwise to lower.
8
HOW TO CONNECT THE INLET HOSE
· Check the rubber seals on both sides of the hose. · Connect the water hoses
to the faucets. · Turn on the water tap to remove foreign substance
such as dirt, sand, or sawdust in the water line, and than check the water
temperature. · Connect the hoses to the water inlets.
9
7 TEST OPERATION
1 Preparation for
washing.
2 Press the POWER button.
3 Press the
START/PAUSE button.
· Connect the power plug to the outlet.
· Connect the inlet hose.
6 Check the water heating
function.
5 Check the automatic
reverse rotation.
· Listen for a click to determine if the door has locked.
4 Check the water supply.
· Press the WASH/RINSE button and the present temperature will be displayed.
· Check if the drum rotates clockwise and counterclockwise.
· Check if water is supplied through the detergent dispenser.
7 Check the drain and spin
functions.
· Power off and the power on. · Press the SPIN SPEED button. · Press the
START/PAUSE button. · Check the spin and drain
functions.
8 Press the
START/PAUSE button.
· Listen for a click to determine if the door is unlocking.
9 Water removal.
· If SERVICE is needed during check, remove the remaining water by pulling out
the hose cap.
10
5. OPERATION
5-1. CONTROL PANEL FEATURES
11
!
! 12
5-2. CYCLE GUIDE
796.4172#00#
Cycle
Fabric or Load Type
Display Time (Min.)
Load Sensing
Wash Motion
Wash/Rinse Temperature
Spin Speed
Soil Level
Add Extra Stain Steam Rinse Treat
Warm/Cold High Normal
Cotton, linen,
Extra
Normal/ Casual
towels, shirts, sheets, jeans,
45-60
mixed loads
Yes
Yes
Hot/Cold Cold/Cold
High No Spin
Low
Heavy Light
Medium
Large items
Bulky/ such as Bedding blankets and
65
comforters
Warm/Cold Low Normal
Warm/ No Yes Warm Medium Heavy
Hot/Cold No Spin Light Cold/Cold
designed to
Kids Wear
clean and thoroughly
86-103
Yes
rinse kids
wear
Hot/Cold High Heavy
Yes
Cold/Cold Warm/Cold
Warm/ Warm
Extra
High No Spin
Low
Light Normal
Medium
Heavy Duty
Heavily soiled cotton fabrics
89-103
Yes
Warm/Cold
Extra High
Heavy
Yes Warm/ No Spin
Warm
Low Light
Hot/Cold Medium Normal
Cold/Cold High
Hot/Cold High Normal
Whitest Whites
Heavily to normally soiled white cottons
66-83
Yes
Yes
Cold/Cold Warm/Cold
Warm/ Warm
Extra High No Spin Low Medium
Heavy Light
Heavily soiled hard and thick Rugged items such 90-105 Yes Yes as jeans and construction work wear
High
Extra High No Spin Low Medium
Dress shirts,
Steam blouses (load Refresh
20
garments)
No Yes
Auto Save Soak Energy
Pre- Smart Wash Sensor
NOTE: To protect your garments, not every wash/rinse temperature, spin speed,
soil level, or option is available with every cycle. A chime will sound and
the LED will not light if the selection is not allowed.
The washer automatically adjusts the wash time for the amount of laundry,
water pressure, water heating time and other operating conditions.
These cycles use various wash motions to enhance cleaning and/or fabric care
performance. The wash motions may sound different at different stages of the
wash cycle. This is normal.
Recommended test load size of sanitize course is 10 lbs.
13
5-2. CYCLE GUIDE
Cycle
Fabric or Load Type
Display Time (Min.)
Load Sensing
Wash Motion
Wash/Rinse Temperature
Spin Speed
Soil Add Extra Stain Auto Save Level Steam Rinse Treat Soak Energy
Lightly
Express soiled Wash clothing and
15
small loads
Hot/Cold Extra High Light
No
Yes
Cold/Cold Warm/Cold Warm/Warm
No Spin Low Normal
Medium Heavy High
Small loads
of cotton,
Cold
Clean
linen, towels, shirts, sheets,
50-68
Yes
Yes
jeans, mixed
loads
Cold/Cold
High Normal
Extra High
No Spin Low
Light
Medium
Heavily soiled items, Sanitize such as work 98-113 Yes clothes, diapers, etc.
Extra Hot/Cold High Normal
Extra High
Yes
No Spin Heavy
Low Light
Medium
Dress shirts/
Delicates
blouses, nylons, sheer or
43
lacy garments
Cold/Cold Medium Normal
No Yes Warm/Cold No Spin Heavy Warm/Warm Low Light
Items
Handwash/ labeled
Wool
hand
57
washable
Warm/Cold
Low Normal
No
Yes
Warm/Warm Cold/Cold
No Spin
Light
Permanent
Workout press, Wear synthetic
63
items
Warm/Cold Medium Normal
No Yes Warm/Warm No Spin Heavy
Cold/Cold
Low Light
Rinse and Spin
Loads that only need to be rinsed
20
No No
Cold/Cold
High
Extra High No Spin
Low Medium
Pre- Smart Wash Sensor
NOTE: To protect your garments, not every wash/rinse temperature, spin speed, soil level, or option is available with every cycle. A chime will sound and the LED will not light if the selection is not allowed.
The washer automatically adjusts the wash time for the amount of laundry, water pressure, water heating time and other operating conditions.
These cycles use various wash motions to enhance cleaning and/or fabric care performance. The wash motions may sound different at different stages of the wash cycle. This is normal.
Recommended test load size of sanitize course is 10 lbs.
14
5-3. CYCLE OPTIONS
ADD STEAM ADD STEAM cycles include the Steam Refresh, Normal/Casual,
Bulky/Bedding, Kids Wear, Heavy Duty aegnnedet
trhWgeyhacitlneedsatnwWinahgteitbreecsno.enAfsditudsminopgftaisotsneu.apBmeyrtuohsotihnt
egwsaaeshhcoy, tcwlseittsehaopmurot
vsthipdereaesynsferuorpgmeyrauiobsraocgvleeeaaonnridnpgoctopeoenlrtefiaorlrwmdaaatmenrcaebgeewlohtowile,fafrabebrdircuiscc.sing
Tdohoerdloocokr mmaeychbaenciosmmeorqureitaecwhainrmto
dthuerinwgasshteearmducryincglesa.sTtehaismiscnyocrlem.aSl.teDaomncoatnatcteamuspet
tsoevoevreerrbiduernths.e Ssutecahmasmwaoyonl,ostiblke,
ovirseibalesildyudriinscgotlhoeresdtefaabmriccsy.cles. This is normal. Do not
use steam with delicate fabrics
DELAY START
Once you have selected the cycle and other settings, press this button to
delay the start of the wash cycle. Each press of the button increases the
delay time by one hour, for up to 19 hours. Once the desired delay time is
set, press the START/PAUSE button to start the delay time. If the START/PAUSE
button is not pressed within 4 minutes, the control will shut off and the
settings will be lost.
STAIN TREAT
Use this option for heavily soiled loads that need improved stain treatment.
When STAIN TREAT is selected, the water temperature for the selected cycle
will begin as warm water to help prevent the setting of certain types of
stains. Then as the cycle progresses, the water will be heated to higher
temperatures to help remove stains that require treatment at higher
temperatures. This option is designed for optimum stain removal. NOTE: Iisf
SdTeAfaIuNltTfoRrEthAaTt icsysceleleacnteddcwanitnhotthbeeScAhNaInTgIZedE.
cycle, the cycle will begin with very hot water since that
EXTRA RINSE
This option will add an extra rinse to the selected cycle. Use this option to
help ensure the removal of detergent or bleach residue from fabrics.
PRE WASH
Select this option to add a 16-minute prewash and spin cycle to the chosen
cycle. This is especially useful for heavily soiled items. To use the Pre-Wash
feature, press and hold the SAVE ENERGY button for three seconds.
STAY FRESH
This feature helps keep wrinkles from setting in clothes and helps keep them
fresh if they are not removed from the washer as soon as the cycle is
complete. Press the STAY FRESH button to tumble the clothes intermittently and
circulate fresh air through the drum for up to eight hours. Press the POWER
button or the START/PAUSE button to remove clothes at any time.
SAVE ENERGY
This option SAVE ENERGY by using cooler water while increasing the wash and
rinse times to maintain wash performance. This feature is only available with
the NORMAL/CASUAL and HEAVY DUTY cycles as listed below. NORMAL/CASUAL –
Hot/Cold becomes Warm/Cold NORMAL/CASUAL – Warm/Cold becomes Cold/Cold HEAVY
DUTY – Hot/Cold becomes Warm/Cold
SMART SENSEThis feature uses a sensor in the drum to check the hardness of the
water and the detergent amount.
Wash and rinse cycles will be adjusted to optimize wash and rinse performance.
To use the SMART SENSE feature, press and hold the EXTRA RINSE button for
three seconds. Insufficient detergent amount will cause the wash time and
temperature to increase. Too much detergent will cause the rinse time to
increase. An excessive amount of detergent will result in extra rinses, to
ensure that all detergent is removed from the load. NOTE: Extra Rinse and
Smart Sense cannot be selected at the same time.
15
5-4. SPECIAL FUNCTION
Clean Washer
A buildup of detergent residue can occur in the wash tub over time and can
lead to a mildewy or musty smell. The Clean Washer cycle is specially designed
to remove this buildup using bleach or other cleaner designed specifically for
cleaning front load washers. The Clean Washer cycle should be run once a
month, or more often under heavy use conditions or if oNdOoTr
Eis:pDreosNenOt.T use this cycle with clothes, and do NOT add detergent or
fabric softener. For powdered tub cleaners, add the cleaner to the main wash
compartment of the dispenser drawer. Place tablet cleaners directly into the
tub. Always follow the cleaner manufacturers instructions and Recommendations
CONTROL LOCK
Use this option to disable the controls. The washer can be locked during a
cycle. This feature allows you to prevent children from changing cycles or
operating the machine. Once set, the CONTROL LOCK must be turned off before
the controls can be used. Once the washer has shut off, the power button will
allow the machine to be turned on, but the controls will still be locked. When
the controls are locked, “CL” will be displayed alternately with the estimated
time remaining. Press and hold the CONTROL LOCK button for 5 seconds to
activate or deactivate the controls.
MY CYCLE
MY CYCLE allows you to store a customized wash cycle for use. It allows you to
save favorite temperrature, spin speed, soil level, and other options for a
cycle, and then recall them at the touch of a button. NOTE: You can only save
a setting for one cycle at a time. Pressing and holding the MY CYCLE button
will overwrite any previously saved cycle. To save a MY CYCLE: 1 Press the
POWER button to turn on the washer.
2 Turn the cycle selector knob to select the desired setting. 3 Press the
CYCLE MODIFIER botton to change the desired setting. 4 Press the CYCLE
MODIFIER botton to add the desired options. 5 Press and hold the MY CYCLE
button. To recall a MY CYCLE: 1 Press the POWER button to turn on the washer.
2 Press the MY CYCLE button. The stored settings will be displayed. 3 Press
the START / PAUSE button to start the cycle.
NOTE: MY CYCLE can be adjusted the same as any other cycle. However, once any
other button is pressed, the LED will turn off indicating that the settings
are no longer those of your saved cycle.
AUTO SOAK
Use the AUTO SOAK option to presoak garments to help remove difficult spots or
stains on fabric. This option provides a 30 minute presoak prior to the start
of the selected cycle. At the end of the presoak time, the selected cycle will
use the same water. To use the AUTO SOAK feature, press and hold the DELAY
ATART button for three sesonds.
DRUM LIGHT
The drum is equipped with a blue LED light that illuminates when the washer is
turned ON. This light automatically turns OFF when the door is closed and the
cycle starts. To turn ON the light during a cycle, press and hold AUTO SOAK
button for 3 seconds. The drum light will illuminate and then turn OFF
automatically after 4 minutes.
16
5-5. EXPLANATION OF EACH PROCESS
No. Process 1. Stay
Explanation
· Electrical power is supplied · Washer is ready to work and the micom is in
the active mode.
2. Water supply
· After loading laundry and selecting a course and a cycle, water is supplied
and drum rotates.
· When a user selects Pre-wash course, water is supplied through pre wash
valve.
3. Soaking · To get laundry wet, drum rotates clockwise and counterclockwise.
& washing · If water amount is insufficient at this time, the Inlet valve will supply
laundry
water again.
4. Heating & · The heater heats the water in drum to the selected water temperature
washing
and drum rotates for washing.
5. Washing · When the water temperature reaches to the selected temperature,
the ~ & heating heating stops and only the drum rotates. 6. / washing · If
water temperature becomes lower than selected because of
re-supplied water, the heating starts again.
7. Washing
· Fuzzy Logic decides washing time according to the laundry load, water temperature, and other factors.
8. Drainage
· A pump motor drains the water from the drum. · After sensing drained water
amount by water level frequency, spin starts. · When a heating course is
selected, stay cooling process is performed to
decrease the water temperature gradually to prevent laundry from being damaged
and for safety reasons.
9. Untangling · It balances laundry load and senses the eccentricity of the load, to only
(Sensing
allow spinning without vibration
eccent-
· If the eccentricity is worse than the allowed level, it repeats the
ricity)
disentangling process. When the repeated time is more than allowed
level, it displays UE.
· If the eccentricity is good, the intermittent spin starts.
· During this process, the drain pump works for drainage intermittently.
17
No.
Process
Explanation
A. Intermittent spin
· To reach the correct set speed, the motor rotates clockwise and
counterclockwise directions after spin process starts.
· If the water level frequency is lower than 23.0 kHz, a washer senses suds
and starts suds removal process.
B. Rinse spin
· In this process, the remaining water during washing process is extracted and
the selected speed is kept.
· Removing suds process is in active mode at this cycle.
C. Remaining spin
· After spin finishes, the drum rotates by remaining spin power until it
stops. Motor power is off.
· This process is overlapped with next process.
D. Rinse water supply
· Water supply for rinse process
E. Rinse F. Last
drainage
G. Disentangling
· Rinsing process.
· After spin finishes and power is not supplied to motor, the drum rotates by
remaining spin power
· If rinse hold is selected, the drainage is not proceeded after rinse
finishes.
· The same as item 9.
H. Intermittent spin · The same as item A.
I. Main spin1
· The same as item B.
J. Main spin2
· At the end of a main spin, the spin speed will reach the selected rpm.
K. Remaining spin · The same with item C.
L. Disentangling M. End
· After spin finishes, disentangling starts to remove unbalanced laundry.
· After ‘end’ signal is displayed, it stays for 8 seconds and power is
automatically turned off. (Auto type door switch)
· After door switch is off, end signal is displayed in the case of manual type
and it takes around 2 minute to turn off door switch.
18
6. PROGRAM CHART
19
Cool-down
Extra Rinse 4
420
Steam Refresh
59
Sanitize
65
Bulky
/Bedding
23
Workout
24
Wear
70
Normal/
12
Casual
15
18
Hand Wash
/Wool
25
Express
Wash
2
41
Kid Wear
47
Whitest
14
White
20
Heavy Duty
6
47
52
Rugged
51
57
7
14
Cold Clean
20
600 120
420 120
420 120
420 120
360 ~ 60
720
60
60
60
20 113 63 118 60 43 57 15 103 83 103 105 20 68
7. TEST MODE
7-1. SAFETY CAUTION
There’s built-in AC 110V and DC power in output terminal of PWB assembly in
common. Be careful electric shock when disconnecting parts while trouble
shooting. (Wear Electro Static Discharge gloves when working.) After cutting
off the power when changing PWB assembly, disconnect or assemble. Be careful
static when handling PWB assembly, and use Electro Static Discharge plastic
pack when delivering or keeping it.
7-2. LOAD TEST MODE.
The washer must be empty and the controls must be in the off state. 1. Press
the SPIN SPEED and SOIL LEVEL buttons simultaneously. 2. Press the POWER
button, while the above condition. Then buzzer will sound twice. 3. Press the
Steam button. 4. Press the START/PAUSE button repeatedly to cycle through the
test modes.
Number of times the
StaNrt/uPmaubseerboufttotinmisesprtehsesed Start/Pause bNuotnteon is
pressedTurns
on
Check Point
all lampCs.heck
Point
1 time
None
Tumble clockwise.
Turns on all lamps and locks
Display Status
LOAD TEST MODE
threpmdo(o42r.~50)
Display
Status
2 times
31titmimese
24 ttiimmeess
Low speed Spin.
HighTsupmeebdleSpcilno.ckwise.
InletLvoawlvesfporeperdewSapsihnt.urns on.
rpm (35~45L) OAD TEST MODE rpm (110~1r1p7m) (42~50)
Water level frequency (0~255)
35 tiimmeess
InletHvaiglvhe sfopremeadinSwpainsh. turns on.
Water levelrfpremqu(e3n5c~y4(05~)255)
6 times
Inlet vaIltvewfiollrbHeottawkaeteratbuornust o2nm. inits toWbaeter levelrfpremqu(e1n1c0y~(01~1275)5)
7 times
Inlet vahlvigehfosrpbeleeadchstpuirns on.
Water level frequency (0~255)
48 ttiimmeess 59 ttiimmeess
10 times
6 times
11 times
172ttiimmeess 183ttiimmeess
194ttiimmess
1105 ttiimmeess
11 times
InletIvnalelvtevfaorlvsetefaomr pturrenws oans.h turns onW. ater level frequency (0~255)
TumIbnlelectovuanltveerclfoocrkmwisaein. wash turns ropnm. (42~50W) ater level frequency (0~255)
Heater turns on for 3 seconds.
Inlet valve for hot water
turns
Water
on.
tempWeraattuerre level
frequency
(0~255)
Circulation pump turns on.
DrainInpleutmvpatluvrensfoorn.bleach
turns
on.
Water Water
levelWfreaqtueernlceyve(0l~f2re55q)uency
level frequency (0~255)
(0~255)
SteaTmuwmabteler lecvoeulnsteenrscolroocpkewraistees..
Water level frequency (0~255)
AG tub water level frequency (0~255)
SteaHmeHaeteatretrutrunrnssoonn foorr13.2sseecco. nds.
rpm (42~50)
VibraDtiroaninsepnusomrpchteucrkns on. off
– None erroWr (baste0)r temperature
–
MDiasipnlavyibvraibWtaiotaniotenerrerolrerrov(rbe(slb1(s)02-)255)
– Both error-(bs3)
16 times
off
NOTES: RPM < 220 : RPM = display / RPM > 200 : RPM = display X 10 WATER LEVEL
: o255 = empty / o248 = normal / o255 = tub clean
7-3. HOW TO CHECK THE WATER LEVEL FREQUENCY
Press the WASH/RINSE and DELAY S
button simultaneously.
The digits indicate the water level frequency ( x.1 kHz ).
So, for example a display indicating 241: a Water level frequency of 241 x.1
kHz = 24.1 kHz
20
8. TROUBLESHOOTING
8-1. SAFETY CAUTION
There’s built-in AC 120V and DC power in output terminal of PWB assembly in
common. Be careful electric shock when disconnecting parts while trouble
shooting. (Wear Electro Static Discharge gloves when working.) After cutting
off the power when changing PWB assembly, disconnect or assemble. Be careful
static when handling PWB assembly, and use Electro Static Discharge plastic
pack when delivering or keeping it.
8-2. ERROR MODE SUMMERY
If you press the START/PAUSE button when an error is displayed, any error except
will
disappear and the machine will go into the pause status.
In case of
,
,
if the error is not resolved within 20 sec., or the in case of other errors,
if the error is not resolved within 4 min., power will be turned off automatically and the error code will
blink. But in the case of
, power will not be turned off.
ERROR
SYMPTOM
CAUSE
1 WATER INLET
ERROR
2 UNBALANCE
ERROR
3
DRAIN
ERROR
· Correct water level (246) is not reached within 8 minutes after water is
supplied or it does not reach the preset water level within 25 minutes.
· The load is too small. · The appliance is tilted. · Laundry is gathered to
one side. · Non distributable things are put into the drum.
· Not fully drained within 10 minutes.
4 OVER FLOW
ERROR
PRESSURE
5
SENEOR
ERROR
6 DOOR OPEN
ERROR
7
HEATING
ERROR
· Water is overflowing (water level frequency is over 213).
If
is displayed, the drain pump will operate to drain
the water automatically.
· The SENSOR SWITCH ASSEMBLY is out of order.
· Door not all the way closed. · Loose electrical connections at Door switch
and PWB
Assembly. · The DOOR SWITCH ASSEMBLY is out of order.
· The THERMISTOR is out order.
21
ERROR
LOCKED
8
MOTOR
ERROR
9
EEPROM
ERROR
10
POWER
FAILURE
SYMPTOM
CAUSE
· The connector (3-pin, male, white) in the MOTOR HARNESS is not connected to
the connector (3-pin, female, white) of STATOR ASSEMBLY.
· The electric contact between the connectors (3-pin, male, white) in the
MOTOR HARNESS and 4-pin, female, white connector in the MAIN PWB ASSEMBLY is
bad or unstable.
· The MOTOR HARNESS between the STATOR ASSEMBLY and MAIN PWB ASSEMBLY is cut
(open circuited).
· The hall sensor is out of order/defective.
· EEPROM is out of order. Displayed only when the START/PAUSE button is first
pressed in the QC Test Mode.
· The washer experienced a power failure.
22
8-3. TROUBLESHOOTING SUMMARY
CIRCUIT DIAGRAM
23
CIRCUIT DIAGRAM
24
8-4. TROUBLESHOOTING WITH ERROR
INLET VALVE ERROR
Is
displayed?
Yes
When you press both WASH/RINSE button and DELAY STRAT button simultaneously, is the water level < 246?
Check the AIR CHAMBER Yes and the tube (clogged).
No
Is filter inlet valve clogged with foreign material?
No
Clean or Yes replace the filter.
Check the connectors at the
main PCB and the water
Yes
valve. Are the connectors
loose or disconnected?
Reconnect or repair the connector.
No
Is the resistance of fill valve
coil between 800 and
No
1200 ?
(Refer to 9-5 inlet valve
assembly.)
Replace the INLET VALVE ASSEMBLY.
Is the voltage at the inlet valve coil 120VAC with the valve energized?
Replace the Yes INLET VALVE
ASSEMBLY.
No
Is the wiring correct? Refer to the wiring diagram for correct No connections.
(Refer to 9-5 wiring diagram)
Yes
Replace the MAIN HARNESS.
Is the water level still < 246? Yes
No
Check the pressure switch. Refer to test #2.
Replace the MAIN PWB ASSEMBLY.
ALWAYS CHECK FOR EXTERNAL CAUSES Water supply shut off Frozen water lines Kinked fill hose Low water pressure
Yes Proceed to next step at right.
25
DRAIN ERROR
Is
displayed?
Yes
Check the connectors at the
main PCB and the drain
Yes
pump. Are the connectors
loose or disconnected?
Reconnect or repair the connector.
Measure the resistance of the drain pump motor. Is the resistance between 10
Yes and 20 ? (Refer to 9-4 Pump motor assembly.)
No
Replace the DRAIN PUMP ASSEMBLY.
Check the voltage between the main PCB connectors No NA4-1 BN and BL3-1 BK. Is the voltage 120 VAC ± 5%?
Replace the MAIN PWB ASSEMBLY.
Circulation pump
Drain pump
TO TURN ON THE DRAIN PUMP: 1. Turn on the washer 2. Press the SPIN SPEED
button to select LOW
speed. 3. Press the START/PAUSE button.
The drain pump will be energized for several minutes at the beginning of the
spin cycle.
Connection connector No
When you press both
WASH/RINSE button and
DELAY START button
simultaneously, is the
No
water level <250?
Yes Proceed to next step at right
Check the air dome and pressure hose for clogging. Check the pressure switch. See test #2.
ALWAYS CHECK FOR EXTERNAL CAUSES Kinked or clogged drain hose Frozen drain hose Foreign objects clogging the drain pump filter Foreign objects caught in pump impeller
26
HEATING ERROR
Is
displayed?
Yes
Check the connectors at the main PCB, the heater and the Yes thermistor. Are the connectors loose or disconnected?
Reconnect or repair the connector.
Is the connector connected to thermistor disconnected or Yes
disassembled?
Reconnect or repair the connector.
Steam generator thermistor
Steam generator heater
Wash thermistor No
Wash heater No
Check the thermistor resistance. Is the resistance Yes correct according to the chart? (Refer to 9-7 thermistor assembly.)
Replace the THERMISTOR ASSEMBLY.
Check the resistance of the
Replace the
heater. Is the resistance
No HEATER
between 12 and 18 ?
ASSEMBLY.
(Refer to 9-6 Heater
assembly.)
No
Are the thermistor terminals
Replace the
dry and free of corrosion? Yes THERMISTOR
ASSEMBLY.
Yes Proceed to next step at right
[Note] The temperature sensing circuits on the main PCB are very simple,
consisting only of resistors and capacitors. Problems with wiring or
connections in the thermistor circuit are the most likely cause for this
error. Be sure to check ALL connections and wiring thoroughly. The main PCB
should only be replaces as a last resort, as it is unlikely to be the cause.
27
LOCKED MOTOR ERROR
– part of motor
Is
displayed?
Yes
Check the connectors at the
main PCB and the main
Yes
motor. Are the connectors
loose or disconnected?
Main PCB connectors RD3
and NA4
Motor connectors to stator and
hall sensor
Reconnect the connector. (connector / wire / motor )
Motor Yes
Check the resistance of the stator winding from the main No PCB connector RD3. Is the resistance between each pair or wires between 5 and 15 ? (Measure pins 1-2, 1-3 and 2-3.)
Replace the STATOR.
Motor Drive
Hall sensor – part of wire
Motor Drive Hall Sensor
Yes
Is hall sensor out of order? (Refer to 9-3 Stator assembly/Hall sensor.)
No
Check the IPM in the controller.
Replace Yes the Hall
sensor.
Replace the No MAIN PWB
ASSEMBLY.
Is rotor magnet cracked?
Magnet
Replace the ROTOR. Yes
28
DOOR OPEN ERROR
Is
displayed?
Yes
Check the connectors at the
main PCB and the door
Yes
switch. Are the connectors
loose or disconnected?
Reconnect or repair the connector
No
Is the door closing properly? Is the gasket damaged and No interfering with the door or latch? Are there foreign objects caught in the door? Is the hinge damaged?
Replace Door Assembly
Is the spring in the door latch hook on the door strong and tight?
Yes
Replace gasket No or hinge.
Remove foreign objects.
Can you hear the door latch attempting to lock the door No at the beginning of
the cycle or diagnostic mode?
Yes
Replace the PCB ASSEMBLY.
If tested off the stator using
the diagram above ohm
No
check the resistors from pin
5 to pin 1 & pin 2. Does
either test show an open
(infinity) the hall sensor?
(You should measure
approximately 10,000 ohms
from pin 5 to pin 1 and
10,000 ohms from pin 5 to
pin)
Replace the DOOR SWITCH ASSEMBLY.
Yes Prceed to next step at right
29
UNBALANCE ERROR
OVER FLOW ERROR
Is
displayed?
Yes
Does the laundry lean toward one side, not evenly Yes put in the DRUM assembly?
Put laundry evenly In the DRUM assembly
No
Is the washing machine installed at an angle?
Adjust the Yes height of
washing machine to be kept horizontally
[Note] Environmental check list 1) Removal of transportation-based fixed bolt.
2) Confirmation on the material to see if it is capable
of handling two different types of blanket materials.
Is
displayed?
Yes
While a cycle is running, press the WASH/RINSE and No DELAY START buttons together to display the water level. Is the water level >213? (Refer to 7-3)
Check the AIR CHAMBER and the tube (clogged).
Yes If the water
Unplug the washer. Does
valve is
the water valve remain on No energized as
when the power is removed
soon as the
from the washer?
washer is
plugged in or
Yes
when the power
Replace the INLET VALVE ASSEMBLY
button is pressed, replace the main PCB.
30
PRESSURE SENSOR ERROR
Is
displayed?
Yes
Check the connectors at the main PCB and the pressure Yes switch. Are the connectors loose or disconnected?
Reconnect or repair the connector
No
Measure the resistance between pins 1 and 3 of the No
pressure switch. Is the resistance between 21 and 23 ?
Replace the pressure switch
Yes
Is the AIR CHAMBER and the tube clogged?
No
Fix the air Yes chamber
and remove the foreign material.
Replace the MAIN PWB assembly.
31
8-5. TROUBLE SHOOTING ELSE
CAUTION
1. Be careful of electric shock if disconnecting parts while troubleshooting.
2. First of all, check the connection of each electrical terminal with the
wiring diagram. 3. If you replace the MAIN PWB ASSEMBLY, reinsert the
connectors correctly.
NO POWER
Is the supplied voltage 120V AC?(+10%, -15%)
Check the No fuse or reset
the circuit breaker
Is LED on while the power is on?
Replace the No MAIN PWB
ASSEMBLY
Main LED
Yes
Is the current rating of multi-outlet power strip enough? (Avoid connecting
several electric devices.)
Alternate with No explanation
Yes
Is three pin wire of display PWB broken?
Yes
Check the connectors at the main PCB and the line filter. Yes Are the connectors loose or disconnected?
Reconnect or repair the connector
Display PWB
Replace the No DISPLAY
PWB
ASSEMBLY
Connecting connector
No
MAIN PWB~ Display PWB
32
BUTTON DOESN’T WORK
Check the connectors at the main PCB and the line filter. Yes Are the connectors loose or disconnected?
Reconnect or Repair the connector
No
Check the connectors
Replace the
between the main PCB and Yes main PCB.
the display PCB. Are the
connectors loose or
disconnected?
No Replace the main PCB.
33
VIBRATION & NOISE IN SPIN
Have all the transit bolts and base packing been removed?
Remove the No transit bolts
and Base packing.
Put an unbalance part (rubber) inside of drum and start QC test mode and run in high spin. (Refer to section 7-2.) When the machine is spinning in high speed, verify that it is stable.
Base Packing
Yes
Is the washer installed on a solidly constructed floor?
No
Move the washer or reinforce the
Yes
floor.
Check if the washer is perfectly level as follows:
Check the leveling of the washer with a level and check that the washer is stable.
Unbalance Part
If you do not have the unbalance part, put 4.5 to 6.5 lbs (2 to 3 kg) of
clothing. Once loaded, press power, Rinse+Spin and the start/pause button in
sequence. When the machine is spinning in high speed, verify that it is
stable.
Yes
If it is not stable, adjust feet accordingly. After the washer is level,
tighten the lock nuts up against of the base of the washer. All lock nuts must
be tightened.
Check the Yes vibration
Sensor.
34
DETERGENT DOES NOT FLOW IN
Is water supplied?
YES
Are receptacles correctly connected to the terminals of the INLET VALVE
ASSEMBLY?
YES
Has detergent been put in the correct compartment of the dispenser?
YES
NO Refer to NO WATER SUPPLY
NO Check the wiring.
Put the detergent in the correct place. NO
Is the detergent caked or hardened?
YES Clean the dispenser.
35
LIQUID DETERGENT/SOFTENER/BLEACH DOES NOT FLOW IN
Is water supplied?
NO
YES
Are the plugs correctly connected to the terminals of NO the INLET VALVE
ASSEMBLY?
YES
Is liquid detergent/softener/bleach put in the correct
compartment of the drawer?
NO
Refer to NO WATER SUPPLY
Check the wiring on the dispenser.
Put it in the correct compartment.
YES
Is the liquid detergent/softener/bleach cap clogged? YES
Clean the cap and Container.
ABNORMAL SOUND
Is the motor bolt loosened? NO
Is there friction noise coming from the motor?
YES Secure the bolt.
YES
Check hall sensor. Replace If defective. Then check stator. Replace if necessary. Check rotor for broken magnets. Replace rotor if necessary.
36
9. COMPONENT TESTING INFORMATION
WARNING When Resistance (Ohm) checking the Component, be sure to turn the
power off,
and do voltage discharge sufficiently.
9-1. FILTER ASSEMBLY (LINE FILTER)
Circuit diagram
Circuit in the MAIN PWB / Circuit diagram
1
Vac
2
C2
LI
L2
1
CI RI
2
3 WH1
FUSE
3
C3
RD1
MAIN PWB ASSEMBLY
Test points
and
Result
WH1
(3) (1)
(3) (1) RD1
Test Points WH (1) to RD (3) WH (3) to RD (1)
Result 0 0
37
9-2. DOOR LOCK SWITCH ASSEMBLY
Circuit diagram
Circuit in the MAIN PWB / Circuit diagram
MAIN PWB
Vdc
MICOM
12V 12V
1
4
1
4
SOLENOID
1 1 YL 2
2 2 BL 3
33
RD 4
44
BK 5
PTC
2
3
2
3
NA4
Vac
Relay
Relay
AC Common
terminal
of Valve
PTC
Function
Door switch
The Door Lock Switch Assembly consists of a Heating PTC, a Bimetal, a
Protection PTC, and a Solenoid. It locks the door during a wash cycle.
1. Operation for door closing – After the system turns on, PTC heating starts
up through terminal 2~4’s authorizing the power on. – After PTC heating starts
up and before solenoid operation is driven, force the system to the off
position through CAM. Door close – Authorizing one impulse through terminal
3~4 (PTC & solenoid) will make the door locked. – Door lock is detected when
switches in terminal 4~5 are set closed. CAM rotation will forcibly clear off
the connection. The maximum, allowable number of impulse authorizations is 2
Upon the third authorization of the impulse, the position of CAM goes back to
the door-open position. – Authorizing the impulse occurs in 4.5 seconds upon
input for max performance and two authorization processes are allowed at most.
Normal operation period of PTC heating: 1.5 – 5 seconds (Defects from the
development process)
2. Operation for door opening – With a temporary stop, door automatically
opens by CAM rotations after authorizing the impulse from the terminal 3 ~ 4
and the power turns off maximum of 3 times of the authorizing period – Upon
the fourth authorization of the impulse, the position of CAM goes back to the
door-close position.
38
Test points
Result
(2) (4) (3) (5)
Test Points (2) to (4) (3) to (4) (4) to (5) (2) to (4)
Result 700-1500
60-90 Infinity 120 Vac
Remarks At 77°F (25°C) At 77°F (25°C)
Voltage Input
39
MOTOR
9-3. STATOR ASSEMBLY
Circuit diagram
Circuit in the MAIN PWB / Circuit diagram
MAIN PWB
Ha Hb
MICOM
12V
1 1 WH
2 3 4
2 3 4
RD BL
GY
NA1NA
4 4 WH
3 2
3 2
RD BL
11
GY
3 3 YL
2 1
2 1
BL RD
55 44 33
22 11
33w
2 1
2 1
u v
GND
Hb Ha
uv w IPM
w v u
3 2 1
3 2 1
YL BL RD
RD4 RD
Function
The DD motor can be driven from stopped to maximum speed in infinite steps in either direction. There are 36 poles on the stator; 12 permanent magnets spaced around the rotor. There are no brushes to wear out. Unlike a more traditional brushless motor, the rotor surrounds the stator rather than being attached to it.
Test points (Windings)
WINDINGS
HALL SENSOR
Result (Windings)
Test Points (1) to (2) (2) to (3) (3) to (1)
Result 5-15 5-15 5-15
40
(3) (1) (2)
The hall sensor determines the speed and direction of the motor. It also can read that the load is off balance when the drum speed fluctuates.
Test point
and
Result (Hall Sensor)
– Voltage Testing Hall Sensor at Stator
(2) (4) (1) (3) (5)
If measuring voltage from the Main PCB Assembly to the Hall Sensor, use the
following steps: 1. Unplug power cord. 2. Remove rear washer panel. 3. Locate
Hall sensor connector on the stator behind the rotor. 4. Place meter leads on
terminals 5 to 4, white to gray. 5. Plug in power cord, close door, and press
power button.
DO NOT PRESS START! 6. You should measure 10 to 15 Vdc. If 10 to 15 Vdc is
present, control board,
white wire, and gray wire are OK! If not follow testing output voltages on
control board in next section.
41
Test Point and
7. To measure output signal voltage from the hall sensor, carefully move test
leads to terminals 1 to 4, blue and gray. Slowly rotate motor rotor by hand.
You should read a pulsing 10 Vdc. If 10 Vdc is measured from 1 to 4, move lead
on blue wire to red wire, terminal 2. Repeat rotating motor rotor by hand. You
should read a pulsing 10 Vdc from red to gray.
8. If pulsing 10 Vdc is measured from 1 to 4 and 2 to 4, hall sensor is OK!
If either test netted only 9 to 10 Vdc without changing (no pulsing) the hall
sensor is likely defective. Disconnect power by unplugging washer and ohm
check hall sensor to verify failure of the hall sensor.
– Voltage Testing Hall Sensor from the Main PCB Assembly
(2) (4)
Result (Hall Sensor)
1. Unplug power cord.
(1) (3)
2. Remove rear panel.
3. Remove Washer Top.
4. Remove Main PCB Assembly cover as shown in Figure below.
5. Locate the white Hall Sensor 4 wire connector using wiring diagram wire colors
as your guide.
6. Plug in power cord, close door, and press power button. DO NOT PRESS
START!
7. Place meter leads on White & Gray wires. You should read 10 to 15 Vdc output
from the Main PCB Assembly to the Hall sensor. If no 10 to 15 Vdc is
measured the control board is defective.
8. Place meters leads on Blue to Gray. Turn motor rotor slowly by hand. You
should measure a pulsing 10 Vdc. Place meter leads on Red to Gray. Turn
motor rotor slowly by hand. You should measure a pulsing 10 Vdc. If both tests
measure a pulsing 10 Vdc, hall sensor and harness OK. If either or both tests
measures 9 to 10 volts, but does not pulse or change, Hall sensor has failed
and must be replaced. IF zero (0) voltage is measured on either test, check red
& blue wires for continuity. Repair or replace harness as needed.
Test Points (1) to (2) (1) to (3) (1) to (4) (2) to (4) (3) to (4)
Result 8-12 k 8-12 k 10-15 Vdc 10 Vdc 10 Vdc
Remarks
Voltage Input Pulsing Signal Pulsing Signal
42
9-4. PUMP MOTOR ASSEMBLY
Circuit diagram
Object
Circuit in the MAIN PWB
Circuit diagram
IC MICOM
5V
1 R2
Vdc
4 Rg Cg
3 Rs
Cs
Pump Driving circuit
PCB CONNECTOR
MAIN PWB
BL4
BL3
1234
123
1234
123
BN
BK
SB
Vac
SB 3 2 1
3 21
BK
SB
BN
PUMP
DRAIN CIRCULATION PUMP PUMP
- Each circuits of loads in wiring diagram are all same.
Function
Test points
For Drain
For Circulation
Two pump motors are used to drain the tub and to circulate the water / detergent solution.
Drain Pump
Circulation Pump
T.P
Result
(1)(2)
Drain Pump
Test Points
Result
(1) to (2)
10-20
43
(1) (2)
(1)
(2)
Circulation Pump
Test Points
Result
(1) to (2)
18-30
9-5. INLET VALVE ASSEMBLY
Circuit diagram
Circuit in the MAIN PWB
Vdc
Rg
Cg
IC MICOM
Rs Vac
Cs
Inlet valve driving circuit
PCB CONNECTOR
Circuit diagram
INLET VALVE
MIAN PWB
1 2 3 4 NA4 123 4
WH
32 32
VT
1 BL3 1
12 3 12 3
COMMON GY YL (BK)
4 BL4 4
BL
Function
Test points and Result
NA 12
MAIN WASH
RD 12
AG VALVE
BL 12
PRE WASH
BL 12
BLEACH
RD 12
HOT VALVE
INLET VALVE
- Each circuits of loads in wiring diagram are all same.
Depending on the cycle and water temperature, the controller will energize the hot or cold water valve solenoids to meet the selected water temperature.
After pull out the connector of defective valve, check the resistance.
(1) ((22))
(1) (2)
(1) (2)
(2)
((11))
(2) Test points (1)-(2)
(1)
Result 0.8-1.2 k
44
9-6. HEATER ASSEMBLY
Circuit diagram
Circuit in the MAIN PWB
MICOM
12V X100
43 43
Vac Heater
Circuit diagram
MAIN PWB
(X71) 3 4 YL 34 RD BL
(X135)
(X134)
3 4 BL 3 4 BK
34
34
GY BK YL BK
Vac
FUSE FUSE
Function
Tab Relay
Heater driving circuit
STEAM GENERATOR HEATER
WASH HEATER
- Each circuits of loads in wiring diagram are all same.
1. The Wash Heater is designed to raise the wash water to the desired temperature selection during certain wash cycles.
Test points
(2)
(1)
Result
(1)
(2)
Wash Heater
Wash Heater
Test Points (1) to (2)
Result 12-18
Steam Generator Heater
Steam Generator Heater
Test Points (1) to (2)
Result 12-18
45
9-7. THERMISTOR ASSEMBLY
Circuit diagram
Circuit in the MAIN PWB / Circuit diagram
NA3 11
22
33 BL
44 WH
55 BN 6 6
5V R
R
C
C
5V
WH
12 12
12 12
R R
C
C
MAIN PWB
MICOM
Function
WASH
STEAM
THERMISTOR GENERATOR
THERMISTOR
The thermistor (temperature sensor) is used to monitor water temperature in the tub.
Test points
(1) (2) Wash Thermistor
46
(1) (2) Steam generator Thermistor
Result
Wash Thermistor
Test Points (1) to (2)
Result (tolerance ±5%)
39.5 k 26.1 k 12.1 k 8.5 k 3.8 k 2.8 k
Remarks
At 86°F (30°C) At 104°F (40°C) At 140°F (60°C) At 158°F (70°C) At 203°F (95°C)
At 221°F (105°C)
47
Function
- Operation mechanism of Steam generator After supplying some amount of water through inlet valve and water level sensor, Heater operates and steam generates. Generated steam is sprayed by nozzle. If the water in the steam generator is reduced by spraying steam, water level sensor decide to supply water or not.
- Operation method of Steam generator The Steam Generator Assembly is supplied as an assembly only; parts like the water level sensor, thermistor, or heater cannot be replaced individually. Diagnosis is limited to determining malfunction and replacing as an assembly. The steam generator does not have to be removed from the machine to be drained. Be sure to let the water cool to avoid a burn. Have a hose available to slip onto the connector or a large towel to catch the water so it doesn’t run down into the machine cabinet. If you remove the steam generator before draining it, be sure to avoid tipping it and spilling the water.
2. Water level sensor 1) Structure of water level sensor
common
Maximum water level Minimum water level
- Function of Water level sensor It determines the water level in the steam generator and keeps it full protect the heating element.
48
10. DISASSEMBLY INSTRUCTIONS
Be sure to unplug the machine before disassembling and repairing the parts.
CONTROL PANEL ASSEMBLY
1 Unscrew 2 screws on the back of the top plate. 2 Pull the top plate backward
and upward as shown.
3 Disconnect the Display PWB assembly connector from trans cable.
4 Pull out the drawer and unscrew 2 screws.
5 Remove one screw. 6 Lift the side the control panel assembly and
pull it out
7 Unscrew the 9 screws(M4), 1 screw(M3) from the control panel assembly.
8 Disassemble the Display PWB Assembly.
49
MAIN PWB ASSEMBLY
1 Disconnect the POWER connector and SENSOR SWITCH ASSEMBLY.
2 Remove the Protective cover.
3 Disconnect the connectors.
4 Unscrew 1 screw on the back. 5 Remove the Main PWB.
50
DISPENSER ASSEMBLY
1 Disassemble the top plate assembly. 2 Pull out the drawer. 3 Push out the
DISPENSER ASSEMBLY after
unscrewing 2 screws.
4 Unscrew the Clamp nut at the lower part of the dispenser.
NOISE FILTER
5 Disassemble the 4 connectors from the valves. Wire Color
1 Blue Housing (YL-BK) 2 White Housing (BK-WH) 3 Blue Housing (BK-GY) 4 Red
Housing (BK-Blue)
6 Unscrew 2 screws from the back of the cabinet.
1 Disassemble two (or three) connectors from the NOISE FILTER.
2 Unscrew a screw from the TOP BRACKET.
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CABINET COVER
1 Unscrew the 6 screws from upper of the canbinet cover.
2 Unscrew the screw from filter cover.
3 Put a flat ( -) screwdriver or putty knife into the hinge slots at the
bottom of the cover and pry it out.
4 Unscrew the screw from the lower side of the cabinet cover.
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5 Open the door. 6 Disassemble the clamp assembly.
7 Tilt the cabinet cover. 8 Disconnect the door switch connector.
NOTE: When assembling the CABINET COVER, connect the door switch connector.
9 Lift and separate the cabinet cover.
10 Disassemble the clamp assembly. 11 Disassemble the gasket.
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DOOR
Open the door. Unscrew the 6 screws from the HINGE COVER.
Put a flat ( – ) screwdriver into the openng of the hinge, and pull out the
hinge cover.
DOOR LOCK SWITCH ASSEMBLY
.
Open the door and disassemble the CLAMP ASSEMBLY. Unscrew the 2 screws.
NOTE ¥Reconnect the connector after replacing the
DOOR SWITCH ASSEMBLY.
PUMP
CIRCULATION HOSE
PUMP HOSE
BELLOWS
1 Disassemble the cabinet cover. 2 Separate the pump hose, the bellows and the
circulation hose assembly from the pump assembly. 3 Disassemble the pump
assembly in arrow direction.
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HEATER
(1)
(2)
THERMISTOR
1 Disassemble the cabinet cover. 2 Separate 2 connectors from the heater. 3
Loosen the nut and pull out the heater.
CAUTION · When assembling the heater, insert the
heater into the heater clip on the bottom of the tub. · Tighten the fastening
nut so the heater is secure.
1 Disassemble the cabinet cover. 2 Unplug the white connector from the
thermistor. 3 Pull it out by holding the bracket of the
thermistor.
WHEN FOREIGN OBJECT IS STUCK BETWEEN DRUM AND TUB
1 Disassemble the cabinet cover. 2 Separate the heater from the tub. 3 Remove
any foreign objects (wire, coin, etc.)
by inserting a long bar in the opening.
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MOTOR/DAMPER
Rotor Bolt
1 Disassemble the back cover. 2 Remove the bolt. 3 Pull out the Rotor.
1 Unscrew the 2 screws from the tub bracket. 2 Remove the 6 bolts on the stator. 3 Unplug the 2 connectors from the stator.
1 Disassemble the damper hinges from the tub and base.
NOTE If you pull the dampers apart, the must be replaced. If you do not
separate them, they can be re-used.
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11. EXPLODED VIEW
11-1. CABINET & CONTROL PANEL ASSEMBLY
M410 A485
F210
M400 F215
A455
A450
“The following parts are not illustrated”
Description *Owner s Manual
Loc No. G001
*Energy Label
G002
Tech Sheet Printed materials Service Manual
*Quick Start Guides
G003 G004 G006
*Installation Sheet
G007
*Non-Skid pads
G010
F110
A410 A154
A150 A152
A110 A111
A102 A103
A104 A105 A106
A156
A140
A151
A157 A153
A130
A390 A131
A141
A101
A100 A430
A133
A440
A310
A300
A303
A200
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A201 A220
A155
11-2. DRUM AND TUB ASSEMBLY
K351
K350
K360
K143 K123
F140
K610
K411 K410
K110
K140 K571
K142 K572
K150
K570 K320
K611 K115
K141 F466
K117
F310
K160
K513 K130 K530
K111
F463 F464 K516
F315 F465 K190
K122 K125
K315
K346 K349
K342
K560
K340 K344
K510 K512
K131
K517
K135 F328
K345 K347 K348
F345
K520
F461
F145
F468
K540
K121
F467 K580
K105
K550
IncaseofreplacingTHERMISTORofHEATERASSEMBLY(K320),replaceHEATERASSEMBLY(K320),
HEATERASSEMBLY(K320)includesTHERMISTOR.
IncaseofreplacingBEARING,BALL(K121,K122)andGASKET(K125),replaceTUBASSEMBLY,OUTER(K105),
TUBASSEMBLY,OUTER(K105)includesBEARING,BALL(K121,K122)andGASKET(K125).
PartAssembly(K142)includes10screws.
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11-3. DISPENSER ASSEMBLY
F300
F462
F227
F226
F220
F225
F323
F322
F321
F170
COLD (BLUE) HOT (ORANGE)
F180
F160
F329
F430 F441
F120
HOT (RED)
A275
F130
COLD (BLUE)
A276
F432
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P/No.: MFL30599176
References
- Atelier Assemblé
- right.is
- Repair Your Grill: Shop Replacement Parts for 24,880 Models
- Kenmore Washer Parts - Select From 132 Models
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