Kenmore 796.4172 Washing Machine User Manual

July 31, 2024
Kenmore

796.4172 Washing Machine

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Specifications

  • Color: White, Patina Beige

  • Power Supply: AC 120 V, 60 Hz

  • Product Weight: 215.8 lbs (97.9kg)

  • Washing Electric Power: 280 W

  • Drain Motor Consumption: 50 W

  • Wash Heater: 1000W

  • Revolution: 46 rpm (Wash), 0-1400 rpm
    (Spin)

  • Wash/Rinse Temperatures: 14 options

  • Spin Speeds: 5 options

  • Operational Water Pressure Control Type:
    Electronic

  • Wash Capacity: 4.16 cu.ft

  • Dimensions: 26 1/4″ (W) x 30 1/3″ (D) x 38
    15/16″ (H)

  • Delay Start: Up to 19 hours

  • Door Switch Type: PTC + Solenoid

  • Water Level: 10 steps (by sensor)

  • Laundry Load Sensing: Incorporated

  • Error Diagnosis: Incorporated

  • Auto Power Off: Incorporated

  • Control Lock: Incorporated

Product Usage Instructions

1. Installation and Setup

Follow the installation instructions provided in the manual to
set up the washing machine correctly.

2. Operating the Washing Machine

1. Load your laundry into the drum, making sure not to overload
it.

2. Add detergent and select the desired wash cycle and
temperature settings.

3. Close the door securely and start the washing machine.

3. Maintenance and Cleaning

Regularly clean the detergent dispenser, drum, and door seal to
prevent mold and mildew buildup.

Frequently Asked Questions (FAQ)

Q: How do I troubleshoot if the washing machine doesn’t

start?

A: Check if the power supply is connected, the door is properly
closed, and the water inlet is turned on. If the issue persists,
refer to the troubleshooting section of the manual.

Q: Can I use bleach in this washing machine?

A: Yes, you can use bleach in the designated bleach dispenser
following the manufacturer’s guidelines.

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WASHING MACHINE SERVICE MANUAL
CAUTION
READ THIS MANUAL CAREFULLY TO DIAGNOSE PROBLEMS CORRECTLY BEFORE SERVICING THE UNIT.
MODEL : 796.4172#00#

CONTENTS
1. SPECIFICATIONS ………………………………………………………………………………………………… 3
2. FEATURES & TECHNICAL EXPLANATION …………………………………………………………….. 4
3. PARTS IDENTIFICATION ……………………………………………………………………………………… 7
4. INSTALLATION AND TEST …………………………………………………………………………………… 8
5. OPERATION ………………………………………………………………………………………………………. 11 5-1. CONTROL PANEL FEATURES ……………………………………………………………………… 11 5-2. CYCLE GUIDE …………………………………………………………………………………………….. 13 5-3. CYCLE OPTIONS ………………………………………………………………………………………… 15 5-4. SPECIAL FUNCTION …………………………………………………………………………………… 16 5-5. EXPLANATION OF EACH PROCESS …………………………………………………………….. 17
6. PROGRAM CHART ……………………………………………………………………………………………. 19
7. TEST MODE ……………………………………………………………………………………………………… 21 7-1. SAFETY CAUTION ………………………………………………………………………………………. 21 7-2. LOAD TEST MODE ……………………………………………………………………………………… 21 7-3. HOW TO CHECK THE WATER LEVEL FREQUENCY ……………………………………… 21
8. TROUBLESHOOTING ………………………………………………………………………………………… 22 8-1. SAFETY CAUTION ………………………………………………………………………………………. 22 8-2. ERROR MODE SUMMARY ………………………………………………………………………….. 22 8-3. TROUBLESHOOTING SUMMARY ………………………………………………………………..24 8-4. TROUBLESHOOTING WITH ERROR …………………………………………………………….. 26 8-5. TROUBLESHOOTING ELSE …………………………………………………………………………. 31
9. COMPONENT TESTING INFORMATION ……………………………………………………………… 36 9-1. FILTER ASSEMBLY (LINE FILTER) ……………………………………………………………….. 36 9-2. DOOR LOOK SWITCH ASSEMBLY ……………………………………………………………….. 37 9-3. STATOR ASSEMBLY ……………………………………………………………………………………. 39 9-4. PUMP MOTOR ASSEMBLY ………………………………………………………………………….. 42 9-5. INLET VALVE ASSEMBLY …………………………………………………………………………….. 43 9-6. HEATER ASSEMBLY ……………………………………………………………………………………. 44 9-7. THERMISTOR ASSEMBLY …………………………………………………………………………… 45
10. DISASSEMBLY INSTRUCTIONS ………………………………………………………………………… 48
11.EXPLODED VIEW ……………………………………………………………………………………………… 56 11-1. CABINET AND CONTROL PANEL ASSEMBLY ……………………………………………… 56 11-2. DRUM AND TUB ASSEMBLY ………………………………………………………………………. 57 11-3. DISPENSER ASSEMBLY ……………………………………………………………………………. 58
2

1. SPECIFICATIONS

ITEM

COLOR

POWER SUPPLY

PRODUCT WEIGHT

WASHING ELECTRIC POWER
DRAIN MOTOR CONSUMPTION
WASH HEATER

REVOLUTION

WASH

SPEED

SPIN

CYCLE

WASH/RINSE TEMPERATURES

SPIN SPEEDS

OPTIONS
OPERATIONAL WATER PRESSURE CONTROL TYPE
WASH CAPACITY [cu.ft ] DIMENSIONS DELAY START
DOOR SWITCH TYPE WATER LEVEL
LAUNDRY LOAD SENSING ERROR DIAGNOSIS AUTO POWER OFF CONTROL LOCK

796.4172#00#
White, Patina Beige AC 120 V, 60 Hz 215.8 lbs (97.9kg)
280 W 50 W 1000W
46 rpm 0-1400 rpm
14 5 5 DELAY START, EXTRA RINSE, STAIN TREAT, STAY FRESH, SAVE ENERGY , PRE- WASH, SMART SENSE, CONTROL LOCK, Clean Washer , MY CYCLE, DRUM LIGHT, AUTO SOAK 14.5-116 psi (100-800 kPa) Electronic 4.16 (4.8 IEC) 261/4″ (W) X 301/3″ (D) X 3815/16″ (H) ,543/8″ (D, door open) up to 19 hours PTC + Solenoid 10 steps (by sensor) Incorporated Incorporated Incorporated Incorporated

3

2. FEATURES & TECHNICAL EXPLANATION

2-1. FEATURES

, ,

Ultra Capacity

The Larger drum enables not just higher head drop and stronger centrifugal force,

but also less tangling and wrinkling of the laundry. Heavier loads, such as king size

comforters, blankets, and curtains, can be washed.

Direct Drive System The advanced Brushless DC motor directly drives the drum without belt and pulley.

Tilted Drum and Extra Large Door Opening Tilted drum and extra large opening make it possible to load and unload clothing more easily.
RollerJets Washing ball enhances the wash performance and reduces damage to the clothing. The jets spray and help tumble clothes to enhance washing performance while maintaining fabric care.
Automatic Wash Load Detection Automatically detects the load and optimizes the washing time.

Built-in Heater Internal heater helps to maintain water temperature at its optimum level for selected cycles.
Control Lock
, ,
The Control lock prevents children from pressing any button to change the settings during operation.

4

2-2. NEURO FUZZY WASHING TIME OPTIMIZATION
To get the best washing performance, optimal time is determined by the water temperature, the selected washing temperature, and the size of the load.

water temperature
selected washing temperature
load size

NEUROFUZZY

washing time rinsing time
spin rhythm, time

the best washing performance

SENSING

PROCESSING

DETERMINATION

EFFECT

2-3. WATER LEVEL CONTROL
This model incorporates a pressure sensor which can sense the water level in the tub. The water supply is stopped when the water level reaches the preset level, the washing program then proceeds. Spinning does not proceed until the water in the tub drains to a certain level.
2-4. DOOR CONTROL
The door can be opened by pulling the door handle whenever washer is not in operation. When the cycle is completed, the DOOR LOCKED light will turn off. If a power failure has occurred while in operation, the door will unlock after 5 minutes. Clicking sounds can be heard when the door is locked/unlocked.

5

2-5. THE DOOR CAN NOT BE OPENED
While program is operating. When a power failed and power plug is taken out in operation While Door Lock lights turn on. White the motor is in the process of intertial rotating, through the operation is paused.
2-6. CONTROL LOCK
Use this option to prevent unwanted use of the washer. Press and hold CONTROL LOCK button for 5 seconds to lock/unlock control. When CONTROL LOCK is set, CONTROL LOCK lights and all buttons are disabled. You can lock the controls of the washer while washing.
2-7. WATER CIRCULATION
When washing and rinsing function of shower at the upper part of Gasket. When washing, it continuously operates for 3 minutes and intermittently. When rinsing, it continuously operates after completion of water supply.
2-8. STEAM
For tough stained clothes, sick room linens, or baby clothes. Steam Wash is available with Sanitary. Bulk/Large, Perm. Press, Cotton/Normal, and Baby Wear cycles. This option features upgraded washing performance with low energy and water consumption. Do not load delicates such as wool, silk, and easily discolored clothes.
2-9. DRUM LIGHT
The drum light comes on when the power button is pressed. It goes off when the door is closed and the washer starts operation. The drum light remains off when the door is locked. The drum light can be turned on while the washer is in operation by pressing the DELAY WASH button for 3 seconds. The light will turn off automatically 4 minutes later. The drum light comes on when the washing cycle is finished and goes off 4 minutes later.
6

3. PARTS IDENTIFICATION

ACCESSORIES
Hot and Cold Water Hoses

Wrench

Tie strap (Option)
to secure drain hose to standpipe, inlet hose, or laundry tub

Non-skid pads

Caps(4) (for covering shipping
bolt holes)
7

Elbow Bracket (for securing drain hose)

4. INSTALLATION & TEST

1 Before servicing, ask the customer what the trouble is. 2 When installing or repairing the washer, put on long sleeve gloves and safety glasses. 3 Check the setup (power supply is 120V, remove the transit bolts, level the washer…) 4 Check with the troubleshooting guide. 5 Plan your service method by referring to the disassembly instructions. 6 Service the unit. 7 After servicing, operate the appliance to see whether it functions correctly.
STANDARD INSTALLATION
The appliance should be installed as follows:

REMOVE THE SHIPPING 6
BOLTS

INSTALL THE APPLIANCE ON A FLAT AND FIRM SURFACE

ADJUST THE LEVELING

· Remove the 4 shipping bolts with the supplied wrench.
Do first lower side to remove easily.

· Turn the leveling feet to adjust the appliance.

· Keep the shipping bolts and spanner for future use.
· Insert the 4 caps (provided) into the hole.

· Turn clockwise to raise; counterclockwise to lower.

8

HOW TO CONNECT THE INLET HOSE
· Check the rubber seals on both sides of the hose. · Connect the water hoses to the faucets. · Turn on the water tap to remove foreign substance
such as dirt, sand, or sawdust in the water line, and than check the water temperature. · Connect the hoses to the water inlets.
9

7 TEST OPERATION
1 Preparation for
washing.

2 Press the POWER button.

3 Press the
START/PAUSE button.

· Connect the power plug to the outlet.
· Connect the inlet hose.

6 Check the water heating
function.

5 Check the automatic
reverse rotation.

· Listen for a click to determine if the door has locked.
4 Check the water supply.

· Press the WASH/RINSE button and the present temperature will be displayed.

· Check if the drum rotates clockwise and counterclockwise.

· Check if water is supplied through the detergent dispenser.

7 Check the drain and spin
functions.
· Power off and the power on. · Press the SPIN SPEED button. · Press the START/PAUSE button. · Check the spin and drain
functions.

8 Press the
START/PAUSE button.
· Listen for a click to determine if the door is unlocking.

9 Water removal.
· If SERVICE is needed during check, remove the remaining water by pulling out the hose cap.

10

5. OPERATION
5-1. CONTROL PANEL FEATURES
11

!
! 12

5-2. CYCLE GUIDE

796.4172#00#

Cycle

Fabric or Load Type

Display Time (Min.)

Load Sensing

Wash Motion

Wash/Rinse Temperature

Spin Speed

Soil Level

Add Extra Stain Steam Rinse Treat

Warm/Cold High Normal

Cotton, linen,

Extra

Normal/ Casual

towels, shirts, sheets, jeans,

45-60

mixed loads

Yes

Yes

Hot/Cold Cold/Cold

High No Spin
Low

Heavy Light

Medium

Large items

Bulky/ such as Bedding blankets and

65

comforters

Warm/Cold Low Normal
Warm/ No Yes Warm Medium Heavy
Hot/Cold No Spin Light Cold/Cold

designed to

Kids Wear

clean and thoroughly

86-103

Yes

rinse kids

wear

Hot/Cold High Heavy

Yes

Cold/Cold Warm/Cold
Warm/ Warm

Extra

High No Spin
Low

Light Normal

Medium

Heavy Duty

Heavily soiled cotton fabrics

89-103

Yes

Warm/Cold

Extra High

Heavy

Yes Warm/ No Spin

Warm

Low Light

Hot/Cold Medium Normal

Cold/Cold High

Hot/Cold High Normal

Whitest Whites

Heavily to normally soiled white cottons

66-83

Yes

Yes

Cold/Cold Warm/Cold
Warm/ Warm

Extra High No Spin Low Medium

Heavy Light

Heavily soiled hard and thick Rugged items such 90-105 Yes Yes as jeans and construction work wear

High
Extra High No Spin Low Medium

Dress shirts,

Steam blouses (load Refresh

20

garments)

No Yes

Auto Save Soak Energy

Pre- Smart Wash Sensor

NOTE: To protect your garments, not every wash/rinse temperature, spin speed, soil level, or option is available with every cycle. A chime will sound and the LED will not light if the selection is not allowed.
The washer automatically adjusts the wash time for the amount of laundry, water pressure, water heating time and other operating conditions.
These cycles use various wash motions to enhance cleaning and/or fabric care performance. The wash motions may sound different at different stages of the wash cycle. This is normal.
Recommended test load size of sanitize course is 10 lbs.

13

5-2. CYCLE GUIDE

Cycle

Fabric or Load Type

Display Time (Min.)

Load Sensing

Wash Motion

Wash/Rinse Temperature

Spin Speed

Soil Add Extra Stain Auto Save Level Steam Rinse Treat Soak Energy

Lightly

Express soiled Wash clothing and

15

small loads

Hot/Cold Extra High Light

No

Yes

Cold/Cold Warm/Cold Warm/Warm

No Spin Low Normal
Medium Heavy High

Small loads

of cotton,

Cold

Clean

linen, towels, shirts, sheets,

50-68

Yes

Yes

jeans, mixed

loads

Cold/Cold

High Normal

Extra High

No Spin Low

Light

Medium

Heavily soiled items, Sanitize such as work 98-113 Yes clothes, diapers, etc.

Extra Hot/Cold High Normal

Extra High

Yes

No Spin Heavy

Low Light

Medium

Dress shirts/

Delicates

blouses, nylons, sheer or

43

lacy garments

Cold/Cold Medium Normal
No Yes Warm/Cold No Spin Heavy Warm/Warm Low Light

Items

Handwash/ labeled

Wool

hand

57

washable

Warm/Cold

Low Normal

No

Yes

Warm/Warm Cold/Cold

No Spin

Light

Permanent

Workout press, Wear synthetic

63

items

Warm/Cold Medium Normal

No Yes Warm/Warm No Spin Heavy

Cold/Cold

Low Light

Rinse and Spin

Loads that only need to be rinsed

20

No No

Cold/Cold

High
Extra High No Spin
Low Medium

Pre- Smart Wash Sensor

NOTE: To protect your garments, not every wash/rinse temperature, spin speed, soil level, or option is available with every cycle. A chime will sound and the LED will not light if the selection is not allowed.

The washer automatically adjusts the wash time for the amount of laundry, water pressure, water heating time and other operating conditions.

These cycles use various wash motions to enhance cleaning and/or fabric care performance. The wash motions may sound different at different stages of the wash cycle. This is normal.

Recommended test load size of sanitize course is 10 lbs.

14

5-3. CYCLE OPTIONS
ADD STEAM ADD STEAM cycles include the Steam Refresh, Normal/Casual, Bulky/Bedding, Kids Wear, Heavy Duty aegnnedet trhWgeyhacitlneedsatnwWinahgteitbreecsno.enAfsditudsminopgftaisotsneu.apBmeyrtuohsotihnt egwsaaeshhcoy, tcwlseittsehaopmurot vsthipdereaesynsferuorpgmeyrauiobsraocgvleeeaaonnridnpgoctopeoenlrtefiaorlrwmdaaatmenrcaebgeewlohtowile,fafrabebrdircuiscc.sing Tdohoerdloocokr mmaeychbaenciosmmeorqureitaecwhainrmto dthuerinwgasshteearmducryincglesa.sTtehaismiscnyocrlem.aSl.teDaomncoatnatcteamuspet tsoevoevreerrbiduernths.e Ssutecahmasmwaoyonl,ostiblke, ovirseibalesildyudriinscgotlhoeresdtefaabmriccsy.cles. This is normal. Do not use steam with delicate fabrics
DELAY START
Once you have selected the cycle and other settings, press this button to delay the start of the wash cycle. Each press of the button increases the delay time by one hour, for up to 19 hours. Once the desired delay time is set, press the START/PAUSE button to start the delay time. If the START/PAUSE button is not pressed within 4 minutes, the control will shut off and the settings will be lost.
STAIN TREAT
Use this option for heavily soiled loads that need improved stain treatment. When STAIN TREAT is selected, the water temperature for the selected cycle will begin as warm water to help prevent the setting of certain types of stains. Then as the cycle progresses, the water will be heated to higher temperatures to help remove stains that require treatment at higher temperatures. This option is designed for optimum stain removal. NOTE: Iisf SdTeAfaIuNltTfoRrEthAaTt icsysceleleacnteddcwanitnhotthbeeScAhNaInTgIZedE. cycle, the cycle will begin with very hot water since that
EXTRA RINSE
This option will add an extra rinse to the selected cycle. Use this option to help ensure the removal of detergent or bleach residue from fabrics.
PRE WASH
Select this option to add a 16-minute prewash and spin cycle to the chosen cycle. This is especially useful for heavily soiled items. To use the Pre-Wash feature, press and hold the SAVE ENERGY button for three seconds.
STAY FRESH
This feature helps keep wrinkles from setting in clothes and helps keep them fresh if they are not removed from the washer as soon as the cycle is complete. Press the STAY FRESH button to tumble the clothes intermittently and circulate fresh air through the drum for up to eight hours. Press the POWER button or the START/PAUSE button to remove clothes at any time.
SAVE ENERGY
This option SAVE ENERGY by using cooler water while increasing the wash and rinse times to maintain wash performance. This feature is only available with the NORMAL/CASUAL and HEAVY DUTY cycles as listed below. NORMAL/CASUAL – Hot/Cold becomes Warm/Cold NORMAL/CASUAL – Warm/Cold becomes Cold/Cold HEAVY DUTY – Hot/Cold becomes Warm/Cold
SMART SENSEThis feature uses a sensor in the drum to check the hardness of the water and the detergent amount.
Wash and rinse cycles will be adjusted to optimize wash and rinse performance. To use the SMART SENSE feature, press and hold the EXTRA RINSE button for three seconds. Insufficient detergent amount will cause the wash time and temperature to increase. Too much detergent will cause the rinse time to increase. An excessive amount of detergent will result in extra rinses, to ensure that all detergent is removed from the load. NOTE: Extra Rinse and Smart Sense cannot be selected at the same time.
15

5-4. SPECIAL FUNCTION

Clean Washer
A buildup of detergent residue can occur in the wash tub over time and can lead to a mildewy or musty smell. The Clean Washer cycle is specially designed to remove this buildup using bleach or other cleaner designed specifically for cleaning front load washers. The Clean Washer cycle should be run once a month, or more often under heavy use conditions or if oNdOoTr Eis:pDreosNenOt.T use this cycle with clothes, and do NOT add detergent or fabric softener. For powdered tub cleaners, add the cleaner to the main wash compartment of the dispenser drawer. Place tablet cleaners directly into the tub. Always follow the cleaner manufacturers instructions and Recommendations
CONTROL LOCK
Use this option to disable the controls. The washer can be locked during a cycle. This feature allows you to prevent children from changing cycles or operating the machine. Once set, the CONTROL LOCK must be turned off before the controls can be used. Once the washer has shut off, the power button will allow the machine to be turned on, but the controls will still be locked. When the controls are locked, “CL” will be displayed alternately with the estimated time remaining. Press and hold the CONTROL LOCK button for 5 seconds to activate or deactivate the controls.

MY CYCLE

MY CYCLE allows you to store a customized wash cycle for use. It allows you to save favorite temperrature, spin speed, soil level, and other options for a cycle, and then recall them at the touch of a button. NOTE: You can only save a setting for one cycle at a time. Pressing and holding the MY CYCLE button will overwrite any previously saved cycle. To save a MY CYCLE: 1 Press the POWER button to turn on the washer.
2 Turn the cycle selector knob to select the desired setting. 3 Press the CYCLE MODIFIER botton to change the desired setting. 4 Press the CYCLE MODIFIER botton to add the desired options. 5 Press and hold the MY CYCLE button. To recall a MY CYCLE: 1 Press the POWER button to turn on the washer.
2 Press the MY CYCLE button. The stored settings will be displayed. 3 Press the START / PAUSE button to start the cycle.
NOTE: MY CYCLE can be adjusted the same as any other cycle. However, once any other button is pressed, the LED will turn off indicating that the settings are no longer those of your saved cycle.

AUTO SOAK
Use the AUTO SOAK option to presoak garments to help remove difficult spots or stains on fabric. This option provides a 30 minute presoak prior to the start of the selected cycle. At the end of the presoak time, the selected cycle will use the same water. To use the AUTO SOAK feature, press and hold the DELAY ATART button for three sesonds.

DRUM LIGHT
The drum is equipped with a blue LED light that illuminates when the washer is turned ON. This light automatically turns OFF when the door is closed and the cycle starts. To turn ON the light during a cycle, press and hold AUTO SOAK button for 3 seconds. The drum light will illuminate and then turn OFF automatically after 4 minutes.

16

5-5. EXPLANATION OF EACH PROCESS

No. Process 1. Stay

Explanation
· Electrical power is supplied · Washer is ready to work and the micom is in the active mode.

2. Water supply

· After loading laundry and selecting a course and a cycle, water is supplied and drum rotates.
· When a user selects Pre-wash course, water is supplied through pre wash valve.

3. Soaking · To get laundry wet, drum rotates clockwise and counterclockwise.

& washing · If water amount is insufficient at this time, the Inlet valve will supply

laundry

water again.

4. Heating & · The heater heats the water in drum to the selected water temperature

washing

and drum rotates for washing.

5. Washing · When the water temperature reaches to the selected temperature, the ~ & heating heating stops and only the drum rotates. 6. / washing · If water temperature becomes lower than selected because of
re-supplied water, the heating starts again.

7. Washing

· Fuzzy Logic decides washing time according to the laundry load, water temperature, and other factors.

8. Drainage

· A pump motor drains the water from the drum. · After sensing drained water amount by water level frequency, spin starts. · When a heating course is selected, stay cooling process is performed to
decrease the water temperature gradually to prevent laundry from being damaged and for safety reasons.

9. Untangling · It balances laundry load and senses the eccentricity of the load, to only

(Sensing

allow spinning without vibration

eccent-

· If the eccentricity is worse than the allowed level, it repeats the

ricity)

disentangling process. When the repeated time is more than allowed

level, it displays UE.

· If the eccentricity is good, the intermittent spin starts.

· During this process, the drain pump works for drainage intermittently.

17

No.

Process

Explanation

A. Intermittent spin

· To reach the correct set speed, the motor rotates clockwise and counterclockwise directions after spin process starts.
· If the water level frequency is lower than 23.0 kHz, a washer senses suds and starts suds removal process.

B. Rinse spin

· In this process, the remaining water during washing process is extracted and the selected speed is kept.
· Removing suds process is in active mode at this cycle.

C. Remaining spin

· After spin finishes, the drum rotates by remaining spin power until it stops. Motor power is off.
· This process is overlapped with next process.

D. Rinse water supply

· Water supply for rinse process

E. Rinse F. Last
drainage
G. Disentangling

· Rinsing process.
· After spin finishes and power is not supplied to motor, the drum rotates by remaining spin power
· If rinse hold is selected, the drainage is not proceeded after rinse finishes.
· The same as item 9.

H. Intermittent spin · The same as item A.

I. Main spin1

· The same as item B.

J. Main spin2

· At the end of a main spin, the spin speed will reach the selected rpm.

K. Remaining spin · The same with item C.

L. Disentangling M. End

· After spin finishes, disentangling starts to remove unbalanced laundry.
· After ‘end’ signal is displayed, it stays for 8 seconds and power is automatically turned off. (Auto type door switch)
· After door switch is off, end signal is displayed in the case of manual type and it takes around 2 minute to turn off door switch.

18

6. PROGRAM CHART
19

Cool-down

Extra Rinse 4

420

Steam Refresh

59
Sanitize
65
Bulky

/Bedding

23

Workout

24

Wear

70

Normal/

12

Casual

15

18

Hand Wash

/Wool

25

Express

Wash

2

41
Kid Wear
47

Whitest

14

White

20

Heavy Duty

6

47

52

Rugged

51

57

7

14

Cold Clean

20

600 120

420 120

420 120

420 120

360 ~ 60
720

60

60

60

20 113 63 118 60 43 57 15 103 83 103 105 20 68

7. TEST MODE

7-1. SAFETY CAUTION
There’s built-in AC 110V and DC power in output terminal of PWB assembly in common. Be careful electric shock when disconnecting parts while trouble shooting. (Wear Electro Static Discharge gloves when working.) After cutting off the power when changing PWB assembly, disconnect or assemble. Be careful static when handling PWB assembly, and use Electro Static Discharge plastic pack when delivering or keeping it.
7-2. LOAD TEST MODE.
The washer must be empty and the controls must be in the off state. 1. Press the SPIN SPEED and SOIL LEVEL buttons simultaneously. 2. Press the POWER button, while the above condition. Then buzzer will sound twice. 3. Press the Steam button. 4. Press the START/PAUSE button repeatedly to cycle through the test modes.

Number of times the
StaNrt/uPmaubseerboufttotinmisesprtehsesed Start/Pause bNuotnteon is pressedTurns

on

Check Point
all lampCs.heck

Point

1 time
None

Tumble clockwise.
Turns on all lamps and locks

Display Status

LOAD TEST MODE

threpmdo(o42r.~50)

Display

Status

2 times
31titmimese
24 ttiimmeess

Low speed Spin.
HighTsupmeebdleSpcilno.ckwise.
InletLvoawlvesfporeperdewSapsihnt.urns on.

rpm (35~45L) OAD TEST MODE rpm (110~1r1p7m) (42~50)
Water level frequency (0~255)

35 tiimmeess

InletHvaiglvhe sfopremeadinSwpainsh. turns on.

Water levelrfpremqu(e3n5c~y4(05~)255)

6 times

Inlet vaIltvewfiollrbHeottawkaeteratbuornust o2nm. inits toWbaeter levelrfpremqu(e1n1c0y~(01~1275)5)

7 times

Inlet vahlvigehfosrpbeleeadchstpuirns on.

Water level frequency (0~255)

48 ttiimmeess 59 ttiimmeess
10 times
6 times
11 times
172ttiimmeess 183ttiimmeess
194ttiimmess
1105 ttiimmeess
11 times

InletIvnalelvtevfaorlvsetefaomr pturrenws oans.h turns onW. ater level frequency (0~255)

TumIbnlelectovuanltveerclfoocrkmwisaein. wash turns ropnm. (42~50W) ater level frequency (0~255)

Heater turns on for 3 seconds.
Inlet valve for hot water

turns

Water
on.

tempWeraattuerre level

frequency

(0~255)

Circulation pump turns on.
DrainInpleutmvpatluvrensfoorn.bleach

turns

on.

Water Water

levelWfreaqtueernlceyve(0l~f2re55q)uency
level frequency (0~255)

(0~255)

SteaTmuwmabteler lecvoeulnsteenrscolroocpkewraistees..

Water level frequency (0~255)
AG tub water level frequency (0~255)

SteaHmeHaeteatretrutrunrnssoonn foorr13.2sseecco. nds.

rpm (42~50)

VibraDtiroaninsepnusomrpchteucrkns on. off

– None erroWr (baste0)r temperature

MDiasipnlavyibvraibWtaiotaniotenerrerolrerrov(rbe(slb1(s)02-)255)

– Both error-(bs3)

16 times

off

NOTES: RPM < 220 : RPM = display / RPM > 200 : RPM = display X 10 WATER LEVEL : o255 = empty / o248 = normal / o255 = tub clean
7-3. HOW TO CHECK THE WATER LEVEL FREQUENCY

Press the WASH/RINSE and DELAY S

button simultaneously.

The digits indicate the water level frequency ( x.1 kHz ).
So, for example a display indicating 241: a Water level frequency of 241 x.1 kHz = 24.1 kHz
20

8. TROUBLESHOOTING

8-1. SAFETY CAUTION
There’s built-in AC 120V and DC power in output terminal of PWB assembly in common. Be careful electric shock when disconnecting parts while trouble shooting. (Wear Electro Static Discharge gloves when working.) After cutting off the power when changing PWB assembly, disconnect or assemble. Be careful static when handling PWB assembly, and use Electro Static Discharge plastic pack when delivering or keeping it.

8-2. ERROR MODE SUMMERY

If you press the START/PAUSE button when an error is displayed, any error except

will

disappear and the machine will go into the pause status.

In case of

,

,

if the error is not resolved within 20 sec., or the in case of other errors,

if the error is not resolved within 4 min., power will be turned off automatically and the error code will

blink. But in the case of

, power will not be turned off.

ERROR

SYMPTOM

CAUSE

1 WATER INLET
ERROR

2 UNBALANCE
ERROR

3

DRAIN

ERROR

· Correct water level (246) is not reached within 8 minutes after water is supplied or it does not reach the preset water level within 25 minutes.
· The load is too small. · The appliance is tilted. · Laundry is gathered to one side. · Non distributable things are put into the drum.
· Not fully drained within 10 minutes.

4 OVER FLOW
ERROR

PRESSURE

5

SENEOR

ERROR

6 DOOR OPEN
ERROR

7

HEATING

ERROR

· Water is overflowing (water level frequency is over 213).

If

is displayed, the drain pump will operate to drain

the water automatically.

· The SENSOR SWITCH ASSEMBLY is out of order.
· Door not all the way closed. · Loose electrical connections at Door switch and PWB
Assembly. · The DOOR SWITCH ASSEMBLY is out of order.
· The THERMISTOR is out order.

21

ERROR

LOCKED

8

MOTOR

ERROR

9

EEPROM

ERROR

10

POWER

FAILURE

SYMPTOM

CAUSE

· The connector (3-pin, male, white) in the MOTOR HARNESS is not connected to the connector (3-pin, female, white) of STATOR ASSEMBLY.
· The electric contact between the connectors (3-pin, male, white) in the MOTOR HARNESS and 4-pin, female, white connector in the MAIN PWB ASSEMBLY is bad or unstable.
· The MOTOR HARNESS between the STATOR ASSEMBLY and MAIN PWB ASSEMBLY is cut (open circuited).
· The hall sensor is out of order/defective.
· EEPROM is out of order. Displayed only when the START/PAUSE button is first pressed in the QC Test Mode.

· The washer experienced a power failure.

22

8-3. TROUBLESHOOTING SUMMARY
CIRCUIT DIAGRAM
23

CIRCUIT DIAGRAM
24

8-4. TROUBLESHOOTING WITH ERROR

INLET VALVE ERROR

Is

displayed?

Yes

When you press both WASH/RINSE button and DELAY STRAT button simultaneously, is the water level < 246?

Check the AIR CHAMBER Yes and the tube (clogged).

No
Is filter inlet valve clogged with foreign material?
No

Clean or Yes replace the filter.

Check the connectors at the

main PCB and the water

Yes

valve. Are the connectors

loose or disconnected?

Reconnect or repair the connector.

No

Is the resistance of fill valve

coil between 800 and

No

1200 ?

(Refer to 9-5 inlet valve

assembly.)

Replace the INLET VALVE ASSEMBLY.

Is the voltage at the inlet valve coil 120VAC with the valve energized?

Replace the Yes INLET VALVE
ASSEMBLY.

No

Is the wiring correct? Refer to the wiring diagram for correct No connections. (Refer to 9-5 wiring diagram)
Yes

Replace the MAIN HARNESS.

Is the water level still < 246? Yes
No

Check the pressure switch. Refer to test #2.

Replace the MAIN PWB ASSEMBLY.

ALWAYS CHECK FOR EXTERNAL CAUSES Water supply shut off Frozen water lines Kinked fill hose Low water pressure

Yes Proceed to next step at right.

25

DRAIN ERROR

Is

displayed?

Yes

Check the connectors at the

main PCB and the drain

Yes

pump. Are the connectors

loose or disconnected?

Reconnect or repair the connector.

Measure the resistance of the drain pump motor. Is the resistance between 10 Yes and 20 ? (Refer to 9-4 Pump motor assembly.)
No

Replace the DRAIN PUMP ASSEMBLY.

Check the voltage between the main PCB connectors No NA4-1 BN and BL3-1 BK. Is the voltage 120 VAC ± 5%?

Replace the MAIN PWB ASSEMBLY.

Circulation pump

Drain pump

TO TURN ON THE DRAIN PUMP: 1. Turn on the washer 2. Press the SPIN SPEED button to select LOW
speed. 3. Press the START/PAUSE button.
The drain pump will be energized for several minutes at the beginning of the spin cycle.

Connection connector No

When you press both

WASH/RINSE button and

DELAY START button

simultaneously, is the

No

water level <250?

Yes Proceed to next step at right

Check the air dome and pressure hose for clogging. Check the pressure switch. See test #2.

ALWAYS CHECK FOR EXTERNAL CAUSES Kinked or clogged drain hose Frozen drain hose Foreign objects clogging the drain pump filter Foreign objects caught in pump impeller

26

HEATING ERROR

Is

displayed?

Yes

Check the connectors at the main PCB, the heater and the Yes thermistor. Are the connectors loose or disconnected?

Reconnect or repair the connector.

Is the connector connected to thermistor disconnected or Yes
disassembled?

Reconnect or repair the connector.

Steam generator thermistor

Steam generator heater

Wash thermistor No

Wash heater No

Check the thermistor resistance. Is the resistance Yes correct according to the chart? (Refer to 9-7 thermistor assembly.)

Replace the THERMISTOR ASSEMBLY.

Check the resistance of the

Replace the

heater. Is the resistance

No HEATER

between 12 and 18 ?

ASSEMBLY.

(Refer to 9-6 Heater

assembly.)

No

Are the thermistor terminals

Replace the

dry and free of corrosion? Yes THERMISTOR

ASSEMBLY.

Yes Proceed to next step at right

[Note] The temperature sensing circuits on the main PCB are very simple, consisting only of resistors and capacitors. Problems with wiring or connections in the thermistor circuit are the most likely cause for this error. Be sure to check ALL connections and wiring thoroughly. The main PCB should only be replaces as a last resort, as it is unlikely to be the cause.
27

LOCKED MOTOR ERROR

– part of motor

Is

displayed?

Yes

Check the connectors at the

main PCB and the main

Yes

motor. Are the connectors

loose or disconnected?

Main PCB connectors RD3

and NA4

Motor connectors to stator and

hall sensor

Reconnect the connector. (connector / wire / motor )

Motor Yes

Check the resistance of the stator winding from the main No PCB connector RD3. Is the resistance between each pair or wires between 5 and 15 ? (Measure pins 1-2, 1-3 and 2-3.)

Replace the STATOR.

Motor Drive
Hall sensor – part of wire
Motor Drive Hall Sensor

Yes
Is hall sensor out of order? (Refer to 9-3 Stator assembly/Hall sensor.)
No
Check the IPM in the controller.

Replace Yes the Hall
sensor.
Replace the No MAIN PWB
ASSEMBLY.

Is rotor magnet cracked?
Magnet

Replace the ROTOR. Yes

28

DOOR OPEN ERROR

Is

displayed?

Yes

Check the connectors at the

main PCB and the door

Yes

switch. Are the connectors

loose or disconnected?

Reconnect or repair the connector

No

Is the door closing properly? Is the gasket damaged and No interfering with the door or latch? Are there foreign objects caught in the door? Is the hinge damaged?

Replace Door Assembly

Is the spring in the door latch hook on the door strong and tight?
Yes

Replace gasket No or hinge.
Remove foreign objects.

Can you hear the door latch attempting to lock the door No at the beginning of the cycle or diagnostic mode?
Yes

Replace the PCB ASSEMBLY.

If tested off the stator using

the diagram above ohm

No

check the resistors from pin

5 to pin 1 & pin 2. Does

either test show an open

(infinity) the hall sensor?

(You should measure

approximately 10,000 ohms

from pin 5 to pin 1 and

10,000 ohms from pin 5 to

pin)

Replace the DOOR SWITCH ASSEMBLY.

Yes Prceed to next step at right
29

UNBALANCE ERROR

OVER FLOW ERROR

Is

displayed?

Yes

Does the laundry lean toward one side, not evenly Yes put in the DRUM assembly?

Put laundry evenly In the DRUM assembly

No

Is the washing machine installed at an angle?

Adjust the Yes height of
washing machine to be kept horizontally

[Note] Environmental check list 1) Removal of transportation-based fixed bolt. 2) Confirmation on the material to see if it is capable
of handling two different types of blanket materials.

Is

displayed?

Yes

While a cycle is running, press the WASH/RINSE and No DELAY START buttons together to display the water level. Is the water level >213? (Refer to 7-3)

Check the AIR CHAMBER and the tube (clogged).

Yes If the water

Unplug the washer. Does

valve is

the water valve remain on No energized as

when the power is removed

soon as the

from the washer?

washer is

plugged in or

Yes

when the power

Replace the INLET VALVE ASSEMBLY

button is pressed, replace the main PCB.

30

PRESSURE SENSOR ERROR

Is

displayed?

Yes

Check the connectors at the main PCB and the pressure Yes switch. Are the connectors loose or disconnected?

Reconnect or repair the connector

No

Measure the resistance between pins 1 and 3 of the No
pressure switch. Is the resistance between 21 and 23 ?

Replace the pressure switch

Yes

Is the AIR CHAMBER and the tube clogged?
No

Fix the air Yes chamber
and remove the foreign material.

Replace the MAIN PWB assembly.

31

8-5. TROUBLE SHOOTING ELSE
CAUTION
1. Be careful of electric shock if disconnecting parts while troubleshooting. 2. First of all, check the connection of each electrical terminal with the wiring diagram. 3. If you replace the MAIN PWB ASSEMBLY, reinsert the connectors correctly.

NO POWER

Is the supplied voltage 120V AC?(+10%, -15%)

Check the No fuse or reset
the circuit breaker

Is LED on while the power is on?

Replace the No MAIN PWB
ASSEMBLY

Main LED

Yes
Is the current rating of multi-outlet power strip enough? (Avoid connecting several electric devices.)

Alternate with No explanation

Yes
Is three pin wire of display PWB broken?

Yes

Check the connectors at the main PCB and the line filter. Yes Are the connectors loose or disconnected?

Reconnect or repair the connector

Display PWB

Replace the No DISPLAY
PWB
ASSEMBLY

Connecting connector

No

MAIN PWB~ Display PWB

32

BUTTON DOESN’T WORK

Check the connectors at the main PCB and the line filter. Yes Are the connectors loose or disconnected?

Reconnect or Repair the connector

No

Check the connectors

Replace the

between the main PCB and Yes main PCB.

the display PCB. Are the

connectors loose or

disconnected?

No Replace the main PCB.
33

VIBRATION & NOISE IN SPIN

Have all the transit bolts and base packing been removed?

Remove the No transit bolts
and Base packing.

Put an unbalance part (rubber) inside of drum and start QC test mode and run in high spin. (Refer to section 7-2.) When the machine is spinning in high speed, verify that it is stable.

Base Packing
Yes

Is the washer installed on a solidly constructed floor?

No

Move the washer or reinforce the

Yes

floor.

Check if the washer is perfectly level as follows:

Check the leveling of the washer with a level and check that the washer is stable.

Unbalance Part
If you do not have the unbalance part, put 4.5 to 6.5 lbs (2 to 3 kg) of clothing. Once loaded, press power, Rinse+Spin and the start/pause button in sequence. When the machine is spinning in high speed, verify that it is stable.
Yes
If it is not stable, adjust feet accordingly. After the washer is level, tighten the lock nuts up against of the base of the washer. All lock nuts must be tightened.
Check the Yes vibration
Sensor.

34

DETERGENT DOES NOT FLOW IN

Is water supplied?

YES

Are receptacles correctly connected to the terminals of the INLET VALVE ASSEMBLY?
YES

Has detergent been put in the correct compartment of the dispenser?
YES

NO Refer to NO WATER SUPPLY
NO Check the wiring.
Put the detergent in the correct place. NO

Is the detergent caked or hardened?

YES Clean the dispenser.

35

LIQUID DETERGENT/SOFTENER/BLEACH DOES NOT FLOW IN

Is water supplied?

NO

YES

Are the plugs correctly connected to the terminals of NO the INLET VALVE ASSEMBLY?
YES

Is liquid detergent/softener/bleach put in the correct

compartment of the drawer?

NO

Refer to NO WATER SUPPLY
Check the wiring on the dispenser.
Put it in the correct compartment.

YES

Is the liquid detergent/softener/bleach cap clogged? YES

Clean the cap and Container.

ABNORMAL SOUND

Is the motor bolt loosened? NO
Is there friction noise coming from the motor?

YES Secure the bolt.

YES

Check hall sensor. Replace If defective. Then check stator. Replace if necessary. Check rotor for broken magnets. Replace rotor if necessary.

36

9. COMPONENT TESTING INFORMATION

WARNING When Resistance (Ohm) checking the Component, be sure to turn the power off,
and do voltage discharge sufficiently.

9-1. FILTER ASSEMBLY (LINE FILTER)

Circuit diagram

Circuit in the MAIN PWB / Circuit diagram

1

Vac

2

C2

LI

L2

1

CI RI

2

3 WH1

FUSE

3

C3

RD1

MAIN PWB ASSEMBLY

Test points
and
Result

WH1

(3) (1)

(3) (1) RD1

Test Points WH (1) to RD (3) WH (3) to RD (1)

Result 0 0

37

9-2. DOOR LOCK SWITCH ASSEMBLY

Circuit diagram

Circuit in the MAIN PWB / Circuit diagram
MAIN PWB

Vdc

MICOM

12V 12V

1

4

1

4

SOLENOID

1 1 YL 2

2 2 BL 3

33

RD 4

44

BK 5

PTC

2

3

2

3

NA4

Vac

Relay

Relay

AC Common

terminal

of Valve

PTC

Function

Door switch
The Door Lock Switch Assembly consists of a Heating PTC, a Bimetal, a Protection PTC, and a Solenoid. It locks the door during a wash cycle.
1. Operation for door closing – After the system turns on, PTC heating starts up through terminal 2~4’s authorizing the power on. – After PTC heating starts up and before solenoid operation is driven, force the system to the off position through CAM. Door close – Authorizing one impulse through terminal 3~4 (PTC & solenoid) will make the door locked. – Door lock is detected when switches in terminal 4~5 are set closed. CAM rotation will forcibly clear off the connection. The maximum, allowable number of impulse authorizations is 2 Upon the third authorization of the impulse, the position of CAM goes back to the door-open position. – Authorizing the impulse occurs in 4.5 seconds upon input for max performance and two authorization processes are allowed at most. Normal operation period of PTC heating: 1.5 – 5 seconds (Defects from the development process)
2. Operation for door opening – With a temporary stop, door automatically opens by CAM rotations after authorizing the impulse from the terminal 3 ~ 4 and the power turns off maximum of 3 times of the authorizing period – Upon the fourth authorization of the impulse, the position of CAM goes back to the door-close position.

38

Test points

Result

(2) (4) (3) (5)

Test Points (2) to (4) (3) to (4) (4) to (5) (2) to (4)

Result 700-1500
60-90 Infinity 120 Vac

Remarks At 77°F (25°C) At 77°F (25°C)
Voltage Input

39

MOTOR

9-3. STATOR ASSEMBLY

Circuit diagram

Circuit in the MAIN PWB / Circuit diagram

MAIN PWB
Ha Hb
MICOM

12V

1 1 WH

2 3 4

2 3 4

RD BL

GY

NA1NA

4 4 WH

3 2

3 2

RD BL

11

GY

3 3 YL

2 1

2 1

BL RD

55 44 33
22 11

33w

2 1

2 1

u v

GND
Hb Ha

uv w IPM

w v u

3 2 1

3 2 1

YL BL RD

RD4 RD

Function

The DD motor can be driven from stopped to maximum speed in infinite steps in either direction. There are 36 poles on the stator; 12 permanent magnets spaced around the rotor. There are no brushes to wear out. Unlike a more traditional brushless motor, the rotor surrounds the stator rather than being attached to it.

Test points (Windings)

WINDINGS

HALL SENSOR

Result (Windings)

Test Points (1) to (2) (2) to (3) (3) to (1)

Result 5-15 5-15 5-15

40

(3) (1) (2)

The hall sensor determines the speed and direction of the motor. It also can read that the load is off balance when the drum speed fluctuates.

Test point
and
Result (Hall Sensor)

– Voltage Testing Hall Sensor at Stator

(2) (4) (1) (3) (5)

If measuring voltage from the Main PCB Assembly to the Hall Sensor, use the following steps: 1. Unplug power cord. 2. Remove rear washer panel. 3. Locate Hall sensor connector on the stator behind the rotor. 4. Place meter leads on terminals 5 to 4, white to gray. 5. Plug in power cord, close door, and press power button.
DO NOT PRESS START! 6. You should measure 10 to 15 Vdc. If 10 to 15 Vdc is present, control board,
white wire, and gray wire are OK! If not follow testing output voltages on control board in next section.
41

Test Point and

7. To measure output signal voltage from the hall sensor, carefully move test leads to terminals 1 to 4, blue and gray. Slowly rotate motor rotor by hand. You should read a pulsing 10 Vdc. If 10 Vdc is measured from 1 to 4, move lead on blue wire to red wire, terminal 2. Repeat rotating motor rotor by hand. You should read a pulsing 10 Vdc from red to gray.
8. If pulsing 10 Vdc is measured from 1 to 4 and 2 to 4, hall sensor is OK! If either test netted only 9 to 10 Vdc without changing (no pulsing) the hall sensor is likely defective. Disconnect power by unplugging washer and ohm check hall sensor to verify failure of the hall sensor.
– Voltage Testing Hall Sensor from the Main PCB Assembly
(2) (4)

Result (Hall Sensor)

1. Unplug power cord.

(1) (3)

2. Remove rear panel.

3. Remove Washer Top.

4. Remove Main PCB Assembly cover as shown in Figure below.

5. Locate the white Hall Sensor 4 wire connector using wiring diagram wire colors

as your guide.

6. Plug in power cord, close door, and press power button. DO NOT PRESS

START!

7. Place meter leads on White & Gray wires. You should read 10 to 15 Vdc output

from the Main PCB Assembly to the Hall sensor. If no 10 to 15 Vdc is

measured the control board is defective.

8. Place meters leads on Blue to Gray. Turn motor rotor slowly by hand. You

should measure a pulsing 10 Vdc. Place meter leads on Red to Gray. Turn

motor rotor slowly by hand. You should measure a pulsing 10 Vdc. If both tests

measure a pulsing 10 Vdc, hall sensor and harness OK. If either or both tests

measures 9 to 10 volts, but does not pulse or change, Hall sensor has failed

and must be replaced. IF zero (0) voltage is measured on either test, check red

& blue wires for continuity. Repair or replace harness as needed.

Test Points (1) to (2) (1) to (3) (1) to (4) (2) to (4) (3) to (4)

Result 8-12 k 8-12 k 10-15 Vdc 10 Vdc 10 Vdc

Remarks
Voltage Input Pulsing Signal Pulsing Signal

42

9-4. PUMP MOTOR ASSEMBLY

Circuit diagram
Object

Circuit in the MAIN PWB

Circuit diagram

IC MICOM

5V
1 R2

Vdc
4 Rg Cg
3 Rs

Cs

Pump Driving circuit

PCB CONNECTOR

MAIN PWB

BL4

BL3

1234

123

1234

123

BN

BK

SB

Vac

SB 3 2 1

3 21

BK

SB

BN

PUMP

DRAIN CIRCULATION PUMP PUMP

  • Each circuits of loads in wiring diagram are all same.

Function
Test points

For Drain

For Circulation

Two pump motors are used to drain the tub and to circulate the water / detergent solution.

Drain Pump

Circulation Pump

T.P

Result

(1)(2)

Drain Pump

Test Points

Result

(1) to (2)

10-20

43

(1) (2)

(1)

(2)

Circulation Pump

Test Points

Result

(1) to (2)

18-30

9-5. INLET VALVE ASSEMBLY

Circuit diagram

Circuit in the MAIN PWB

Vdc

Rg

Cg

IC MICOM

Rs Vac

Cs

Inlet valve driving circuit

PCB CONNECTOR

Circuit diagram

INLET VALVE

MIAN PWB

1 2 3 4 NA4 123 4
WH

32 32
VT

1 BL3 1

12 3 12 3

COMMON GY YL (BK)

4 BL4 4
BL

Function
Test points and Result

NA 12
MAIN WASH

RD 12
AG VALVE

BL 12
PRE WASH

BL 12
BLEACH

RD 12
HOT VALVE

INLET VALVE

  • Each circuits of loads in wiring diagram are all same.

Depending on the cycle and water temperature, the controller will energize the hot or cold water valve solenoids to meet the selected water temperature.

After pull out the connector of defective valve, check the resistance.

(1) ((22))

(1) (2)
(1) (2)

(2)

((11))

(2) Test points (1)-(2)

(1)

Result 0.8-1.2 k

44

9-6. HEATER ASSEMBLY

Circuit diagram

Circuit in the MAIN PWB

MICOM

12V X100

43 43

Vac Heater

Circuit diagram

MAIN PWB

(X71) 3 4 YL 34 RD BL

(X135)

(X134)

3 4 BL 3 4 BK

34

34

GY BK YL BK

Vac

FUSE FUSE

Function

Tab Relay
Heater driving circuit

STEAM GENERATOR HEATER

WASH HEATER

  • Each circuits of loads in wiring diagram are all same.

1. The Wash Heater is designed to raise the wash water to the desired temperature selection during certain wash cycles.

Test points
(2)

(1)

Result

(1)

(2)

Wash Heater

Wash Heater

Test Points (1) to (2)

Result 12-18

Steam Generator Heater

Steam Generator Heater

Test Points (1) to (2)

Result 12-18

45

9-7. THERMISTOR ASSEMBLY

Circuit diagram

Circuit in the MAIN PWB / Circuit diagram

NA3 11
22
33 BL
44 WH
55 BN 6 6

5V R
R

C

C

5V

WH

12 12

12 12

R R

C

C

MAIN PWB
MICOM

Function

WASH

STEAM

THERMISTOR GENERATOR

THERMISTOR

The thermistor (temperature sensor) is used to monitor water temperature in the tub.

Test points

(1) (2) Wash Thermistor
46

(1) (2) Steam generator Thermistor

Result

Wash Thermistor

Test Points (1) to (2)

Result (tolerance ±5%)
39.5 k 26.1 k 12.1 k 8.5 k 3.8 k 2.8 k

Remarks
At 86°F (30°C) At 104°F (40°C) At 140°F (60°C) At 158°F (70°C) At 203°F (95°C) At 221°F (105°C)

47

Function

  1. Operation mechanism of Steam generator After supplying some amount of water through inlet valve and water level sensor, Heater operates and steam generates. Generated steam is sprayed by nozzle. If the water in the steam generator is reduced by spraying steam, water level sensor decide to supply water or not.
  2. Operation method of Steam generator The Steam Generator Assembly is supplied as an assembly only; parts like the water level sensor, thermistor, or heater cannot be replaced individually. Diagnosis is limited to determining malfunction and replacing as an assembly. The steam generator does not have to be removed from the machine to be drained. Be sure to let the water cool to avoid a burn. Have a hose available to slip onto the connector or a large towel to catch the water so it doesn’t run down into the machine cabinet. If you remove the steam generator before draining it, be sure to avoid tipping it and spilling the water.

2. Water level sensor 1) Structure of water level sensor

common

Maximum water level Minimum water level

  1. Function of Water level sensor It determines the water level in the steam generator and keeps it full protect the heating element.

48

10. DISASSEMBLY INSTRUCTIONS
Be sure to unplug the machine before disassembling and repairing the parts.
CONTROL PANEL ASSEMBLY
1 Unscrew 2 screws on the back of the top plate. 2 Pull the top plate backward and upward as shown.
3 Disconnect the Display PWB assembly connector from trans cable.
4 Pull out the drawer and unscrew 2 screws.
5 Remove one screw. 6 Lift the side the control panel assembly and
pull it out
7 Unscrew the 9 screws(M4), 1 screw(M3) from the control panel assembly.
8 Disassemble the Display PWB Assembly.
49

MAIN PWB ASSEMBLY

1 Disconnect the POWER connector and SENSOR SWITCH ASSEMBLY.
2 Remove the Protective cover.

3 Disconnect the connectors.
4 Unscrew 1 screw on the back. 5 Remove the Main PWB.
50

DISPENSER ASSEMBLY

1 Disassemble the top plate assembly. 2 Pull out the drawer. 3 Push out the DISPENSER ASSEMBLY after
unscrewing 2 screws.

4 Unscrew the Clamp nut at the lower part of the dispenser.

NOISE FILTER

5 Disassemble the 4 connectors from the valves. Wire Color
1 Blue Housing (YL-BK) 2 White Housing (BK-WH) 3 Blue Housing (BK-GY) 4 Red Housing (BK-Blue)
6 Unscrew 2 screws from the back of the cabinet.
1 Disassemble two (or three) connectors from the NOISE FILTER.
2 Unscrew a screw from the TOP BRACKET.

51

CABINET COVER

1 Unscrew the 6 screws from upper of the canbinet cover.
2 Unscrew the screw from filter cover.

3 Put a flat ( -) screwdriver or putty knife into the hinge slots at the bottom of the cover and pry it out.
4 Unscrew the screw from the lower side of the cabinet cover.
52

5 Open the door. 6 Disassemble the clamp assembly.
7 Tilt the cabinet cover. 8 Disconnect the door switch connector.
NOTE: When assembling the CABINET COVER, connect the door switch connector.
9 Lift and separate the cabinet cover.
10 Disassemble the clamp assembly. 11 Disassemble the gasket.
53

DOOR

Open the door. Unscrew the 6 screws from the HINGE COVER.
Put a flat ( – ) screwdriver into the openng of the hinge, and pull out the hinge cover.

DOOR LOCK SWITCH ASSEMBLY

.
Open the door and disassemble the CLAMP ASSEMBLY. Unscrew the 2 screws.
NOTE ¥Reconnect the connector after replacing the
DOOR SWITCH ASSEMBLY.

PUMP

CIRCULATION HOSE
PUMP HOSE

BELLOWS

1 Disassemble the cabinet cover. 2 Separate the pump hose, the bellows and the
circulation hose assembly from the pump assembly. 3 Disassemble the pump assembly in arrow direction.
54

HEATER

(1)

(2)

THERMISTOR

1 Disassemble the cabinet cover. 2 Separate 2 connectors from the heater. 3 Loosen the nut and pull out the heater.
CAUTION · When assembling the heater, insert the
heater into the heater clip on the bottom of the tub. · Tighten the fastening nut so the heater is secure.
1 Disassemble the cabinet cover. 2 Unplug the white connector from the
thermistor. 3 Pull it out by holding the bracket of the
thermistor.

WHEN FOREIGN OBJECT IS STUCK BETWEEN DRUM AND TUB
1 Disassemble the cabinet cover. 2 Separate the heater from the tub. 3 Remove any foreign objects (wire, coin, etc.)
by inserting a long bar in the opening.

55

MOTOR/DAMPER
Rotor Bolt

1 Disassemble the back cover. 2 Remove the bolt. 3 Pull out the Rotor.

1 Unscrew the 2 screws from the tub bracket. 2 Remove the 6 bolts on the stator. 3 Unplug the 2 connectors from the stator.

1 Disassemble the damper hinges from the tub and base.
NOTE If you pull the dampers apart, the must be replaced. If you do not separate them, they can be re-used.
56

11. EXPLODED VIEW

11-1. CABINET & CONTROL PANEL ASSEMBLY

M410 A485

F210

M400 F215

A455

A450

“The following parts are not illustrated”

Description *Owner s Manual

Loc No. G001

*Energy Label

G002

Tech Sheet Printed materials Service Manual
*Quick Start Guides

G003 G004 G006

*Installation Sheet

G007

*Non-Skid pads

G010

F110

A410 A154

A150 A152

A110 A111

A102 A103

A104 A105 A106

A156

A140

A151

A157 A153

A130

A390 A131

A141

A101
A100 A430

A133

A440

A310

A300

A303

A200
57

A201 A220

A155

11-2. DRUM AND TUB ASSEMBLY

K351

K350

K360

K143 K123

F140

K610

K411 K410

K110
K140 K571
K142 K572

K150

K570 K320

K611 K115
K141 F466
K117

F310

K160
K513 K130 K530

K111
F463 F464 K516

F315 F465 K190
K122 K125

K315
K346 K349
K342

K560
K340 K344

K510 K512
K131

K517

K135 F328

K345 K347 K348

F345

K520

F461

F145

F468

K540

K121

F467 K580

K105

K550

IncaseofreplacingTHERMISTORofHEATERASSEMBLY(K320),replaceHEATERASSEMBLY(K320),

HEATERASSEMBLY(K320)includesTHERMISTOR.

IncaseofreplacingBEARING,BALL(K121,K122)andGASKET(K125),replaceTUBASSEMBLY,OUTER(K105),

TUBASSEMBLY,OUTER(K105)includesBEARING,BALL(K121,K122)andGASKET(K125).

PartAssembly(K142)includes10screws.

58

11-3. DISPENSER ASSEMBLY

F300

F462

F227

F226

F220

F225

F323

F322

F321

F170

COLD (BLUE) HOT (ORANGE)

F180

F160

F329

F430 F441

F120

HOT (RED)

A275

F130

COLD (BLUE)
A276

F432

59

P/No.: MFL30599176

References

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