HYDROTOOLS 71206 Replacement 1/3 HP Pump Instructions

71206/71236/714061
INSTRUCTIONS

To prevent potential injury and to avoid unnecessary service calls, read this manual carefully and completely.
SAVE THIS INSTRUCTION MANUAL
Use of non-original replacement parts voids warranty.

ATTENTION INSTALLER —THIS MANUAL CONTAINS IMPORTANT INFORMATION ABOUT THE INSTALLATION, OPERATION, AND SAFE USE OF THIS PUMP THAT MUST BE FURNISHED TO THE END-USER OF THIS PRODUCT. FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS COULD RESULT IN SERIOUS INJURY.

Symbols

DANGER
This symbol indicates that failure to comply with the indication(s) there is a potential hazard that: Will cause severe personal injury, death, or property damage.
WARNING
This symbol indicates that failure to comply with the indication(s) there is a potential hazard that: Could result in severe personal injury, death, or property damage.
CAUTION
This symbol indicates that failure to comply with the indication(s) there is a potential hazard that Will or Could cause moderate personal injury or property damage.

CHAPTER ONE: IMPORTANT SAFETY INSTRUCTIONS

Read & Follow All Instructions

WARNING
Pay Attention To Children:

1. To reduce the risk of injury, do not permit children to use or climb on this product. Closely supervise children at all times. Components such as the filtration system, pumps, and heaters must be positioned to prevent children from using them as a means of access to the pool.

2. This pump is intended for use on permanently installed swimming pools and may also be used with hot tubs and spas if so marked. DO NOT use with storable pools. A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage. A storable pool is constructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity.

3. Though this product is designed for outdoor use, it is strongly advised to protect the electrical components from the weather. Select a well-drained area, one that will not flood when it rains. It requires free circulation of air for cooling. Do not install in a damp or non-ventilated location.

4. Pool and spa components have a finite life. All components should be inspected frequently and replaced at least every five years, or if found to be damaged, broken, cracked, missing, or not securely attached.
   WARNING
   Risk Of Electric Shock:

5. Hazardous voltage. Can shock, burn, or cause death. To reduce the risk of electric shock, DO NOT use an extension cord to connect the unit to the electric supply. Provide a properly located outlet. It is required that licensed electricians do all electrical wiring. All electrical wiring MUST be in conformance with applicable local and national codes and regulations. Before working on the pump or motor disconnect the motor wiring.

6. To reduce the risk of electric shock it is recommended to replace the damaged cord immediately. DO NOT bury the cord in the ground. Locate cord to prevent abuse from lawnmowers, hedge trimmers, and other landscaping equipment.

7. Risk of Electric Shock. Connect only to a branch circuit protected by a ground-fault circuit-interrupter (GFCI). Contact an electrician if you cannot verify that the receptacles are protected by a GFCI.

8. Failure to bond the pump to the pool structure will increase the risk of electrocution and could result in injury or death. To reduce the risk of electric shock, see installation instructions and consult a professional electrician on how to bond the pump. Also, contact a licensed electrician for information on local electrical codes; and bonding requirements.

9. Use a solid copper conductor, size 8 or larger. Run a continuous wire from the external bonding lug to the reinforcing rod or mesh. Connect a No. 8 AWG (8.4 mm2) solid copper bonding wire to the pressure wire connector provided on the motor housing and to all metal parts of the swimming pool, spa, or hot tub, and to all electrical equipment, metal piping (except gas piping), and conduit within 5 ft. (1.5m) of inside walls of swimming pool, spa, or hot tub.
   IMPORTANT – Reference NEC codes for all wiring standards including, but not limited to, grounding, bonding, and other general wiring procedures.
   NOTE -The National Electrical Code (NEC) permits the use of a cord with a maximum 3 ft. (1 m) length. If your pump is equipped with a cord complying with the NEC, the preceding four (4) hazards appl

10. Do not install within an outer enclosure or beneath the skirt of a hot tub or spa.

11. SAVE THESE INSTRUCTIONS.

12. These pumps are not poolside pumps.
    WARNING
    Suction Entrapment Hazard:

13. Suction in suction outlets and/or suction outlet covers, which are damaged, broken, cracked, missing, or unsecured cause severe injury and/or death due to the following entrapment hazards:
    Hair Entrapment: Hair can become entangled in the suction outlet cover.
    Limb Entrapment: A limb inserted into an opening of a suction outlet sump or suction outlet cover that is damaged, broken, cracked, missing, or not securely attached can result in a mechanical bind or swelling of the limb.
    Body Suction Entrapment: A pressure applied to a large portion of the body or limbs can result in entrapment. Evisceration/ Disembowelment: A negative pressure applied directly to the intestines through an unprotected suction outlet sump or suction outlet cover which is damaged, broken, cracked, missing, or unsecured can result in evisceration/disembowelment.
    Mechanical Entrapment: There is potential for jewelry, swimsuits, hair decorations, fingers, toes, or knuckles to be caught in an opening of a suction outlet cover resulting in mechanical entrapment.
    WARNING
    Suction Entrapment Hazard:

14. When outlets are small enough to be blocked by a person, a minimum of two functioning suction outlets per pump must be installed. Suction outlets in the same plane (i.e. floor or wall), must be installed a minimum of three feet (3′) [0.91 meters] apart, as measured from near point to near point.
    – Dual suction fittings shall be placed in such locations and distances to avoid “dual blockage” by a user.
    – Dual suction fittings shall not be located on seating areas or on the backrest for such seating areas.
    -The maximum system flow rate shall not exceed the values shown in the “Pipe Sizing Chart” found in this manual.
    – Never use the pool or spa if any suction outlet component is damaged, broken, cracked, missing, or not securely attached.
    – Replace damaged, broken, cracked, missing, or not securely attached suction outlet components immediately.
    – Installation of a vacuum release or vent system, which relieves entrapping suction, is recommended.
    WARNING
    Hazardous Pressure:

15. Pool and spa water circulation systems operate under hazardous pressure during start-up, normal operation, and after pump shut-off. Stand clear of circulation system equipment during pump start-up. Failure to follow safety and operation instructions could result in violent separation of the pump housing and cover due to pressure in the system, which could cause property damage, severe personal injury, or death. Before servicing the pool and spa water circulation system, all system and pump controls must be in the off position and the filter manual air relief valve must be in the open position. Before starting the system pump, all system valves must be set in a position to allow system water to return back to the pool. Do not change the filter control valve position while the system pump is running. Before starting the system pump, fully open the filter manual air relief valve. Do not close the filter manual air relief valve until a steady stream of water (not air or air and water) is discharged. All suction and discharge valves MUST be OPEN when starting the circulation system. Failure to do so could result in severe personal injury and/or property damage.
    WARNING
    Separation Hazard:

16. Failure to follow safety and operation instructions could result in violent separation of pump components. The strainer cover must be properly secured to the pump housing with the strainer cover lock ring. Before servicing the pool and spa circulation system, all system and pump controls must be in the off position, and the filter manual air relief valve must be in the open position. Do not operate the pool and spa circulation system if a system component is not assembled properly, damaged, or missing. Do not operate pool and spa circulation system unless filter air relief valve body is in the locked position in filter upper body. All suction and discharge valves MUST be OPEN when starting the circulation system. Failure to do so could result in severe personal injury and/or property damage.

17. Never operate or test the circulation system at more than 40 PSI.
    WARNING
    Fire and Burn Hazard:

18. Motors operate at high temperatures and if they are not properly isolated from any flammable structures or foreign debris they can cause fires, which may cause severe personal injury or death. It is also necessary to allow the motor to cool for at least 20 minutes prior to maintenance to minimize the risk of burns.

CHAPTER TWO: INSTALLATION INSTRUCTIONS

Read & Follow All Instructions

WARNING
Product Should Be Installed & Serviced By A Qualified Professional:

Pump Mounting
Install the pump on a firm, level base or pad to meet all local and national codes. Fasten the pump to the base or pad with screws or bolts to further reduce vibration and stress on pipe or hose joints. The base MUST be solid, level, rigid, and vibration-free.

Pump mount must:

• Allow pump inlet height to be as close to water level as possible.
• Allow use of short, direct suction pipe (to reduce friction losses).
• Allow for gate valves in suction and discharge piping.
• Be protected from excess moisture and flooding.
• Allow adequate access for servicing pump and piping.

Pipe Sizing Chart – Maximum Recommended System Flow Rate By Pipe Size

Pipe Size Inches| Pipe Size mm| Flow Rate Gallons per Minute| Flow Rate Liters per Minute
---|---|---|---
1| 32| 20| 75
1-1/4| 40| 30| 110
1-1/2| 50| 45| 170
2| 63| 80| 300
2-1/2| 75| 110| 415
3| 90| 160| 600

WARNING
Hazardous Pressure:
Pumps, filters, and other equipment/ components of a swimming pool filtration system operate under pressure. Incorrectly installed and/or improperly tested filtration equipment and/or components may fail to result in injury and/or property damage.

Plumbing Use
Teflon tape to seal threaded connections on molded plastic components. All plastic fittings must be new or thoroughly cleaned before use. NOTE – Do NOT use Plumber’s Pipe Dope as it may cause cracking of the plastic components. When applying Teflon tape to plastic threads, wrap the entire threaded portion of the male fitting with 2-3 layers of tape (more layers may be required). Wind the tape clockwise as you face the open end of the fitting, beginning at the end of the fitting. The pump suction and outlet ports have molded-in thread stops. Do NOT attempt to force hose connector fitting past this stop. It is only necessary to tighten fittings enough to prevent leakage. Tighten fitting by hand and then use a tool to engage in fitting an additional 1 V2 turns. Use care when using Teflon tape as friction is reduced considerably; do NOT over-tighten fitting or you may cause damage. If leaks occur, remove the connector, clean off the old Teflon tape, re-wrap with 1-2 additional layers of Teflon tape, and re-install connector (addition of silicone to male threads may also be necessary).

Fittings
Fittings restrict flow. For better efficiency, use the fewest possible fittings (but at least two suction outlets). Avoid fittings that could cause an air trap. Pool and spa fittings MUST conform to the International Association of Plumbing and Mechanical Officials (IAPMO) standards. Use a non- entrapping suction fitting in the pool (multiple drains) or double suction (skimmer and main drain).

CHAPTER THREE: ELECTRICAL

1. Ground and bond motor before connecting to the electrical power supply. Failure to ground and bond the pump motor can cause a serious or fatal electrical shock hazard.

2. DO NOT ground to a gas supply line.

3. To avoid dangerous or fatal electrical shock, turn OFF power to the motor before working on electrical connections.

4. Ground Fault Circuit Interrupter (GFCI) tripping indicates an electrical problem. If GFCI trips and won’t reset, consult an electrician to inspect and repair the electrical system.
   WARNING
   Fire Hazard

5. Match supply voltage to motor nameplate voltage. Ensure that the electrical supply available agrees with the motor’s voltage, phase, and cycle and that the wire size is adequate for the H.P. (KW) rating and distance from the power source.

NOTE – All electrical wiring MUST be performed by a licensed electrician, and MUST conform to local codes and NEC regulations. Use copper conductors only.

Voltage
The voltage at the motor MUST NOT be more than 10% above or below motor nameplate rated voltage or the motor may overheat, causing overload tripping and reduced component life. If voltage is less than 90% or more than 110% of rated voltage when the motor is running at full load, consult Power Company.
Grounding and Bonding
Install, ground, bond, and wire motor in accordance with local or national electrical code requirements. Permanently ground motor. Use green ground terminal provided under a motor canopy or access place; use size and type wire required by code. Connect a motor ground terminal to the electrical service ground. Bond motor to pool structure. Bonding will connect all metal parts within and around the pool with a continuous wire. Bonding reduces the risk of current passing between bonded metal objects, which could potentially cause electrical shock if grounded or shorted. Reference NEC codes for all wiring standards including, but not limited to, grounding, bonding, and general wiring procedures. Use a solid copper conductor, size 8 or larger. Run a wire from external bonding lug to reinforcing rod or mesh. Connect a No.8 AWG (8.4 mm2) solid copper bonding wire to the pressure wire connector provided on the motor housing and to all metal parts of the swimming pool, spa, or hot tub, and to all electrical equipment, metal piping (except gas piping), and conduit within 5 ft. (1.5 m) of inside walls of swimming pool, spa, or hot tub.

WARNING
All Wiring Must Be Done By A Licensed Electrician:

Wiring
The pump MUST be permanently connected to the circuit. If other lights or appliances are also on the same circuit, be sure to add their amp loads before calculating wire and circuit breaker sizes. Use the load circuit breaker as the Master On-Off switch. Install a Ground Fault Circuit Interrupter (GFCI) in the circuit; it will sense a short-circuit to the ground and disconnect power before it becomes dangerous to pool users. For the size of GFCI required and test procedures for GFCI, see manufacturer’s instructions. In case of a power outage, check GFCI for tripping, which will prevent normal pump operation. Reset if necessary. NOTE – If you do not use conduit when wiring the motor, be sure to seal the wire opening on the end of the motor to prevent dirt, bugs, etc., from entering.

CHAPTER FOUR: START-UP & OPERATION

Prior to Start-Up
Notice: If it is necessary to perform a pressure test, prior to initial use to ensure the pump is functioning properly, then the following criteria should be maintained for this test:

1. Have a professional perform this test.

2. Ensure all pump and system components are sealed properly to prevent leaks.

3. Remove any trapped air in the system by fully opening the filter manual air relief valve until a steady stream of water is discharged.

4. Allow no more than 40 psi (276 kPa) at a water temperature no higher than 100°F (38°C).

5. Run pressure test for no longer than 24 hours. Immediately inspect all parts to verify they are intact and functioning properly. Fill strainer housing with water to suction pipe level. NEVER OPERATE THE PUMP WITHOUT WATER. Water acts as a coolant and lubricant for the mechanical shaft seal.
   WARNING
   If the pump is being pressure tested (40 PSI MAXIMUM), be sure pressure has been released, using the filter manual air relief valve, before removing the strainer cover.
   NEVER run the pump dry. Running a pump dry may damage seals, causing leakage, and flooding, and avoids warranty.
   CAUTION I Fill the strainer housing with water before starting the motor.

6. Do NOT add chemicals to the pool/spa system directly in front of pump suction. Adding undiluted chemicals may damage the pump and void the warranty.

7. Before removing the strainer cover:
   a. STOP PUMP before proceeding.
   b. CLOSE VALVES in suction and outlet pipes.
   c. RELEASE ALL PRESSURE from pump and piping system using filter manual air relief valve. See the filter owner’s manual for more detail.

Priming Pump

CAUTION All suction and discharge valves MUST be OPEN, as well as the filter air relief valve (if available) on the filter when starting the circulating pump system. Failure to do so could result in severe personal injury.

1. Release all pressure from the filter, pump, and piping system. See filter owner’s manual.
2. If the water source is higher than the pump, the pump will prime itself when suction and outlet valves are opened. If the water source is lower than the pump, unscrew and remove the strainer cover; fill the strainer housing with water.
3. Clean and lubricate strainer cover 0-ring each time it is removed. Inspect 0-ring and re-install on strainer cover.
4. Replace strainer cover on strainer housing; turn clockwise to tighten the cover.
   NOTE – Tighten strainer cover by hand only (no wrenches).

CAUTION
Turn on the power and wait for the pump to prime, which may take up to five (5) minutes. Priming time will depend on the vertical length of the suction lift and the horizontal length of the suction pipe. If the pump does NOT prime within five minutes, stop the motor and determine the cause. Be sure all suction and discharge valves are open when the pump is running. See Troubleshooting Guide. Wait five (5) seconds before re-starting the pump. Failure to do so may cause reverse rotation of the motor and consequent serious pump damage. Close filter manual air relief valve after the pump is primed.

CHAPTER FIVE: MAINTENANCE

• Clean strainer basket regularly. DO NOT strike basket to clean. Inspect strainer cover gasket regularly and replace as necessary.
• Pumps have self-lubricating motor bearings and shaft seals. No lubrication is necessary.
• Keep motor clean. Ensure air vents are free from obstruction to avoid damage. DO NOT use water to hose off the motor.
• Occasionally, shaft seals must be replaced, due to wear or damage. Replace with seal assembly kit of HYDROTOOLS company. See “Shaft Seal Change Instructions” in this manual.

CHAPTER SIX: STORAGE / WINTERIZATION

WARNING 1 Separation Hazard:

1. Do not purge the system with compressed air. Purging the system with compressed air can cause components to explode, with the risk of severe injury or death to anyone nearby. Use only a low pressure (below 5 PSI), high volume blower when air purging the pump, filter, or piping.
2. Allowing the pump to freeze will void the warranty.
3. Use ONLY propylene glycol as antifreeze in your pool/spa system. Propylene glycol is non-toxic and will not damage plastic system components; other anti-freezes are highly toxic and may damage plastic components in the system.
4. Drain all water from the pump and piping when expecting freezing temperatures or when storing the pump for a long time (see instructions below).
5. Keep motor dry and covered during storage. To avoid condensation/corrosion problems, DO NOT cover or wrap the pump with plastic film or bags.

Storing Pump For Winterization
WARNING
To avoid dangerous or fatal electrical shock hazards, turn OFF power to the motor before draining the pump. Failure to disconnect power may result in serious personal injury or death.

1. Drain water level below all inlets to the pool.
2. Remove drain plugs from the bottom of the strainer body, and remove the strainer cover from the strainer housing.
3. Disconnect the pump from mounting pad, wiring system (after power has been turned OFF), and piping system.
4. Once the pump is removed from the water, re-install the strainer cover and drain plugs. Store the pump in a dry area.

Shaft Seal Change Instructions
IMPORTANT SAFETY INSTRUCTIONS, PLEASE READ AND FOLLOW ALL INSTRUCTIONS.
When servicing electrical equipment, basic safety precautions should always be observed including the following. Failure to follow instructions may result in injury.
A. To reduce the risk of injury, do not permit children to use this product.
B. Disconnect all electrical power service to pump before beginning shaft seal replacement.
C. Only qualified personnel should attempt rotary seal replacement. Contact your local authorized dealer or service center if you have any questions.
D. The National Electrical Code requires either a three (3) foot maximum twist-lock cord set with a GFCI protected receptacle or hardwire (conduit) connection for swimming pool pump installation. Do not use extension cords.
E. Exercise extreme care in handling both the rotating and the stationary sections of the two-part replacement seal. Foreign matter or improper handling will easily scratch the graphite and ceramic sealing surfaces.

CHAPTER SEVEN: TROUBLESHOOTING

A. Motor Will NOT Start – Check For
Make sure the terminal board connections agree with the wiring diagram on the motor data plate label. Be sure the motor is wired for available field supply voltage (see pump operating label).

1. Improper or loose wiring connections; open switches or relays; tripped circuit breakers, GFCIs, or blown fuses. Solution: Check all connections, circuit breakers, and fuses. Reset tripped breakers or replace blown fuses.
2. Manually check rotation of motor shaft for free movement and lack of obstruction. Solution: Refer to “Shaft Seal Change Instructions” in this manual.
3. If you have a timer, be certain it is working properly. Bypass it if necessary.

B. Motor Shuts OFF – Check For

1. Low voltage at motor or power drop (frequently caused by undersized wiring or extension cord use).
   Solution: Contact a qualified professional to check that the wiring gauge is heavy enough.
   NOTE – Your pump motor is equipped with an “automatic thermal overload protector.”The motor will automatically shut off if the power supply drops before heat damage can build up causing windings to burn out. The”thermal overload protector” will allow the motor to automatically restart once the motor has cooled. It will continue to cut On/Off until the problem is corrected. Be sure to correct the cause of overheating.

C. Motor Hums, But Does NOT Start – Check For

1. Impeller jammed with debris. Solution: Have a qualified repair professional open the pump and remove the debris.

D. Pump Won’t Prime – Check For:

1. Empty pump/strainer housing. Solution: Make sure the pump/strainer housing is filled with water and the cover O-ring is clean. Ensure the O-ring is properly seated in the cover o-ring groove. Ensure the O-ring is lubricated and that the strainer cover is locked firmly in position. Lubricant will help to create a tighter seal.

2. Loose connections on the suction side. Solution:Tighten pipe/union connections.The
   NOTE- Any self-priming pump will not prime if there are suction air leaks. Leaks will result in bubbles emanating from return fittings on the pool wall.

3. Leaking 0-ring or packing glands on valves. Solution: Tighten, repair, or replace valves.

4. Strainer basket or skimmer basket loaded with debris.
   Solution: Remove strainer housing cover or skimmer cover, clean basket, and refill strainer housing with water. Tighten cover. 5. Suction side clogged. Solution: Contact a qualified repair professional. Block off to determine if the pump will develop a vacuum. You should have 5″-6″ of vacuum at the strainer cover (Only your pool dealer can confirm this with a vacuum gauge). You may be able to check by removing the skimmer basket and holding your hand over the bottom port with the skimmer full and the pump running. If no suction is felt, check for line blockage.
   a. If the pump develops a vacuum, check for a blocked suction line or dirty strainer basket. An air leak in the suction piping may be the cause.
   b. If the pump does not develop a vacuum and the pump has sufficient”priming water”:
   i. Re-check strainer housing cover and all threaded connections for suction leaks. Check all system hose clamps are tight.
   ii. Check voltage to ensure that the motor is rotating at full RPMs.
   iii. Open housing cover and check for clogging or obstruction in suction. Check impeller for debris.
   iv. Remove and replace shaft seal only if it is leaking.

E. Low Flow – Generally, Check For:

1. Clogged or restricted strainer or suction line. Solution: Contact a qualified repair professional.

2. Undersized pool piping.
   Solution: Correct piping size.

3. Plugged or restricted discharge line of filter, valve partially closed (high gauge reading).
   Solution: Sand filters — backwash as per manufacturer’s instructions

4. Air leak in suction (bubbles issuing from return fittings).
   Solution: Re-tighten suction and discharge connections using Teflon tape (and possibly silicone sealant). Inspect other plumbing connections and tighten as required.

5. Plugged, restricted, or damaged impeller.
   Solution: Replace including new seal assembly.

F. Noisy Pump – Check For

1. Air leak in suction piping, cavitations caused by restricted or undersized suction line or leak at any joint, low water level in the pool, and unrestricted discharge return lines. Solution: Correct suction condition or throttle return lines, if practical. Holding hand over return fitting will sometimes prove this point or putting in a smaller eyeball fitting.

2. Vibration due to improper mounting, etc.
   Solution: Mount the pump on a level surface and secure the pump to the equipment pad.

3. Foreign matter in the pump housing. Loose stones/debris hitting impeller could because.
   Solution: Clean the pump housing.

4. Motor bearings are noisy from normal wear, rust, overheating, or concentration of chemicals causing seal damage which will allow chlorinated water to seep into bearings wiping out the grease and causing the bearing to whine.
   Solution: All seal leaks should be replaced at once.

CHAPTER EIGHT: TECHNICAL DATA

Pump Performance Table

CHAPTER NINE: PUMP STRUCTURE AND PARTS

71206 PUMP MODEL

71236/714061 PUMP MODELS

This unit has a one-year limited warranty from manufacturer defects. To extend the life of your filter pump:

• Actual filter run time depends on pool size/gallons & HP of the pump. See online calculators.
• The average run time is approx. 8 hours a day to circulate & clean pool water.
• Adjust run time to 10-12 hours as needed for larger pools, multiple bathers & algae growth, etc.
• Never run your pump for 24 hours consecutively. This will void the warranty.
• We recommend running in Non-Consecutive Hour cycles; no more than 6-8 hours at a time.
• Run off-peak hours, using an after-market timer to maximize utility savings.

HYDROTOOLS by Swimline / ILP
191 Rodeo Drive, Edgewood, New York 11717
Tel: 1.631.254.2155 • Fax: 1.631.254.2363
Email: info@swimlinecorp.com
www.swimline.com

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