RYOBI AP1305 12-1/2 Inch Thickness Planer Owner’s Manual

** RYOBI AP1305 12-1/2 Inch Thickness Planer

**

WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using this product.

SAVE THIS MANUAL FOR FUTURE REFERENCE

GENERAL SAFETY RULES

WARNING

Read and understand all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.

READ ALL INSTRUCTIONS

• KNOW YOUR POWER TOOL. Read the operator’s manual carefully. Learn the tool’s applications and limitations as well as the specific potential hazards related to this tool.
• GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING BODY CONTACT WITH GROUNDED SURFACES. For example pipes, radiators, ranges, and refrigerator enclosures.
• KEEP GUARDS IN PLACE and in good working order.
• REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on.
• KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. DO NOT leave tools or pieces of wood on the tool while it is in operation.
• DO NOT USE IN DANGEROUS ENVIRONMENTS. Do not use power tools in damp or wet locations or expose to rain. Keep the work area well lit.
• KEEP CHILDREN AND VISITORS AWAY. All visi-tors should wear safety glasses and be kept a safe distance from work area. Do not let visitors contact tool or extension cord while operating.
• MAKE WORKSHOP CHILDPROOF with padlocks and master switches, or by removing starter keys.
• DON’T FORCE TOOL. It will do the job better and safer at the feed rate for which it was designed.
• USE THE RIGHT TOOL. Don’t force the tool or attachment to do a job it was not designed for. Don’t use it for a purpose not intended.
• USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Use only a cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage
• resulting in loss of power and overheating. A wire gauge size (A.W.G.) of at least 12 is recommended for an extension cord 50 feet or less in length. If in doubt, use the next heavier gauge. The smaller the gauge number, the
• heavier the cord.
• DRESS PROPERLY. Do not wear loose clothing, gloves, neckties, or jewelry. They can get caught and draw you into moving parts. Also wear protective hair covering to contain long hair.
• ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS. Everyday eyeglasses have only impact-resistant lenses, they are NOT safety glasses.
• SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and frees both hands to operate tool.
• DON’T OVERREACH. Keep proper footing and balance at all times.
• MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories.
• DISCONNECT TOOLS. When not in use, before servicing, or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected.
• AVOID ACCIDENTAL STARTING. Be sure the switch is off when plugging in any tool.
• USE RECOMMENDED ACCESSORIES. Consult the operator’s manual for recommended accessories. The use of improper accessories may risk injury.
• NEVER STAND ON A TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.
• CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced by an authorized service center to avoid risk of personal injury.
• USE THE RIGHT DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of blade or cutter only.
• NEVER LEAVE TOOL RUNNING UNATTENDED. TURN THE POWER OFF. Don’t leave tool until it comes to a complete stop.
• PROTECT YOUR LUNGS. Wear a face or dust mask if the cutting operation is dusty.
• PROTECT YOUR HEARING. Wear hearing protection during extended periods of operation.
• DO NOT ABUSE CORD. Never yank cord to disconnect from receptacle. Keep cord from heat, oil, and sharp edges.
• USE OUTDOOR EXTENSION CORDS. When tool is used outdoors, use only extension cords with approved ground connections that are intended for use outdoors and so marked.
• NEVER USE IN AN EXPLOSIVE ATMOSPHERE. Normal sparking of the motor could ignite fumes.
• INSPECT TOOL CORDS PERIODICALLY. If damaged, have repaired by a qualified service technician at an authorized service facility. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Repair or replace a damaged or worn cord immediately. Stay constantly aware of cord location and keep it well away from the rotating blade.
• INSPECT EXTENSION CORDS PERIODICALLY and replace if damaged.
• GROUND ALL TOOLS. If tool is equipped with a three-prong plug, it should be plugged into a three-hole electrical receptacle.
• CHECK WITH A QUALIFIED ELECTRICIAN or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded.
• USE ONLY CORRECT ELECTRICAL DEVICES: 3-wire extension cords that have 3-prong grounding plugs and 3- pole receptacles that accept the tool’s plug.
• DO NOT MODIFY the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician.
• KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-based products, or any solvents to clean tools.
• STAY ALERT AND EXERCISE CONTROL. Watch what you are doing and use common sense. Do not operate tool when you are tired. Do not rush.
• DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches replaced by an authorized service center?
• NEVER TOUCH BLADE or other moving parts during use.
• NEVER START A TOOL WHEN ANY ROTATING COMPONENT IS IN CONTACT WITH THE WORKPIECE.
• DO NOT OPERATE A TOOL WHILE UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR ANY MEDICATION.
• WHEN SERVICING use only identical replacement parts. Use of any other parts may create a hazard or cause product damage.
• USE ONLY RECOMMENDED ACCESSORIES listed in this manual or addendums. Use of accessories that are not listed may cause the risk of personal injury. Instructions for safe use of accessories are included with the
• accessory.
• DOUBLE-CHECK ALL SETUPS. Make sure blade is tight and not making contact with tool or workpiece before connecting to the power supply.

SPECIFIC SAFETY RULES

• NEVER PERFORM THE PLANNING OPERATION with the cutter head, dust guide, or dust hood removed
• NEVER MAKE A PLANNING CUT deeper than 1/8 in.
• DO NOT PLANE MATERIAL shorter than 14 in. or narrower than 3/4 in.
• MAINTAIN THE PROPER RELATIONSHIP between the infeed and outfeed surfaces and the cutter head blade path
• SUPPORT THE WORKPIECE ADEQUATELY at all times during operation; maintain control of the work at all times
• NEVER FEED THE WORK from the rear of the planer
• DO NOT ATTEMPT TO PERFORM an abnormal or little-used operation without the use of sturdy and adequate jigs, fixtures, stops, and the like.
• NEVER plane more than one piece at a time. DO NOT PLANE more than one workpiece on the planer table at a time.
• BEFORE STARTING UP, recheck to make certain all holding screws are tight
• STOP THE MACHINE and recheck the hex head bolts and blades for tightness after about 50 hours of operation
• DO NOT FORCE FEED THE WORKPIECE through the machine. Let the planer apply the proper feed rate
• CHECK THE FEED ROLLERS occasionally to be sure there are no chips or sawdust between any components
• PLANE ONLY SOUND LUMBER; there should be no loose knots and as few tight knots as possible. Make sure the workpiece is free from nails, screws, stones, or other foreign objects that could break or chip the blades
• NEVER STAND DIRECTLY IN-LINE with either the infeed or outfeed sides. Standoff to one side
• MAKE SURE THE BLADES ARE ATTACHED as described in the operation section. The blades are sharp and can easily cut your hand. Use caution in handling the blades and cutter head guard.
• NEVER PUT YOUR FINGERS into the dust hood or under the cutter guard.
• ALLOW THE CUTTER HEAD to reach full speed before using the planer.
•  REPLACEMENT PARTS. All repairs, whether electrical or mechanical, should be made at your nearest authorized service center.
• DO NOT attempt to turn cutter head with hands.
• IF ANY PART OF THIS TOOL IS MISSING or should break, bend, or fail in any way, or should any electrical component fail to perform properly, shut off the power switch, remove the plug from the power source, and have damaged, missing, or failed parts replaced before resuming operation.
•  ALWAYS STAY ALERT! Do not allow familiarity (gained from frequent use of your planer) to cause a careless mistake. ALWAYS REMEMBER that a careless fraction of a second is sufficient to inflict serious injury.
•  MAKE SURE THE WORK AREA HAS AMPLE LIGHTING to see the work and that no obstructions will interfere with safe operation BEFORE performing any work using your planer.
• ALWAYS TURN OFF TOOL before disconnecting it to avoid accidental starting when reconnecting to the power supply.
• IF THE POWER SUPPLY CORD IS DAMAGED, it must be replaced only by the manufacturer or by an authorized service center to avoid risk.
• THIS TOOL should have the following markings:
  •  Wear eye protection with side shields.
  • Always unplug the planer from the power source before making any adjustments or changing blades.
  • Keep hands away from cutter head, rollers, belts, and pulleys during operation.
  • Wear heavy leather gloves and use caution when loosening blade locking screws, and when handling and changing blades.
  • Do not make any adjustments or attempt to free wood until tool has been disconnected from power source and blades have come to a complete stop.
  • Use caution as blades spin and coast to a stop when tool is turned off.
  • When servicing, use only identical replacement parts.
• SAVE THESE INSTRUCTIONS. Refer to them frequently and use to instruct other users. If you loan someone this tool, loan them these instructions also.

SYMBOLS

The following signal words and meanings are intended to explain the levels of risk associated with this product.

SYMBOL| SIGNAL| MEANING
| DANGER:| Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
| WARNING:| Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
| CAUTION:| Indicates a hazardous situation, that, if not avoided, may result in minor or moderate injury.
| CAUTION:| (Without Safety Alert Symbol) Indicates information considered important, but not related to a potential injury (e.g. messages relating to property damage).

Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpreta-tion of these symbols will allow you to operate the tool better and safer.

SYMBOL                NAME                DESIGNATION/EXPLANATION

| Safety Alert| Indicates a potential personal injury hazard.
---|---|---
| Read Operator’s Manual| To reduce the risk of injury, user must read and understand operator’s manual before using this product.
|

Eye Protection

| Always wear eye protection with side shields marked to comply with ANSI Z87.1.
|

No Hands Symbol

| Failure to keep your hands away from the blade will result in serious personal injury.
|

Wet Conditions Alert

|

Do not expose to rain or use in damp locations.

V| Volts| Voltage
A| Amperes| Current
Hz| Hertz| Frequency (cycles per second)
min| Minutes| Time
| Alternating Current| Type of current
no| No Load Speed| Rotational speed, at no load
| Class II Construction| Double-insulated construction
…/min| Per Minute| Revolutions, strokes, surface speed, orbits, etc., per minute

ELECTRICAL

EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong ground-ing plugs and 3-pole receptacles that accept the tool’s plug. When using a power tool at a considerable distance from the power source, use an extension cord heavy enough to carry the current that the tool will draw. An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and causing the motor to overheat. Use the chart provided below to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter’s Laboratories (UL) should be used.

**Ampere rating (on tool data plate)

• 0-2.0
• 2.1-3.4
• 3.5-5.0
• 5.1-7.0
• 7.1-12.0
• 12.1-16.0

Cord Length      Wire Size (A.W.G.)

**Used on 12 gauge – 20 amp circuit.

NOTE: AWG = American Wire Gauge When working with the tool outdoors, use an extension cord that is designed for outside use. This is indicated by the let-ters “W-A” or “W” on the cord’s jacket.
Before using an extension cord, inspect it for loose or ex-posed wires and cut or worn insulation.

WARNING

Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while you are working with a power tool. Failure to do so can result in serious personal injury.

WARNING

Check extension cords before each use. If damaged replace it immediately. Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury.

1. ELECTRICAL CONNECTION
   This tool is powered by a precision-built electric motor. It should be connected to a power supply that is 120 volts, AC only (normal household current), 60 Hz. Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If the tool does not operate when plugged into an outlet, double check the power supply.

2. SPEED AND WIRING
   This speed is not constant and decreases under a load or with lower voltage. For voltage, the wiring in a shop is as important as the motor’s horsepower rating. A line intended only for lights cannot properly carry a power tool motor. Wire that is heavy enough for a short distance will be too light for a greater distance. A line that can support one power tool may not be able to support two or three tools.

3. GROUNDING INSTRUCTIONS
   See Figure 1, page 19. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
   Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician. Improper connection of the equipment-grounding conduc-tor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
   Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.
   Repair or replace a damaged or worn cord immediately.
   This tool is intended for use on a circuit that has an outlet like the one shown in figure 1. It also has a grounding pin like the one shown.

4. MOTOR SAFETY PROTECTION
   This motor should be blown out or vacuumed frequently to prevent sawdust buildup which can interfere with normal motor ventilation.

5. Connect this tool to a power source with the appropriate voltage for your model and a 15-amp branch circuit with a 15-amp time delay fuse or circuit breaker. Using the wrong size fuse can damage the motor.

6. If the motor won’t start, turn off the power switch immediately and unplug the tool. Check the cutter head to make sure it turns freely. If the head is free, try to start the motor again. If the motor still does not start, refer to the Troubleshooting section.

7. Frequent “blowing” of fuses or tripping of circuit breakers may result if:

8. Improper or dull blades are used.
   NOTE: Do not continuously use the thickness planer set at a maximum depth of cut (1/8 in.) or at full 12.5 in. width of cut. Continuous use at maximum cutting capacity will damage your motor.

9. Motor is overloaded. Overloading can occur if a workpiece is fed too rapidly or if the tool is misaligned.

10. Motor circuit is fused differently from recommendations. Always follow instructions for the proper fuse/breaker. Do not use a fuse/breaker of greater capacity without consulting a qualified electrician.

11. Low voltage. Although the motor is designed for opera-tion on the voltage and frequency specified on the motor, normal loads will be handled safely on voltage no more than ten percent above or below that figure. Heavy loads, however, require that voltage at motor terminals equal the voltage specified on the motor.

NOTE: Always check the connections, the load, and the sup-ply circuit whenever the motor fails to perform satisfactorily.

MOTOR OVERLOAD PROTECTOR
See Figure 2, page 19.

WARNING:

To reduce the risk of serious personal injury from thrown objects or blade contact from unexpected starting, im-mediately turn off the tool if the protector stops the motor. Remove the switch key and allow the motor time to cool.

This planer is equipped with a overload protector device which will automatically “trip” and cause the planer to shut down if the motor is overloaded due to continuous heavy cutting.
The planer overload protector can only be reset manually by the user after the planer has been allowed to adequately cool. Allow 15–30 minutes.
Should the overload protector “trip”:

• Turn switch OFF ( O ).

• Raise carriage and remove board.

• After 15 – 30 minutes, reset the overload protector by pushing the reset button on the top of the motor hous-ing. An audible click will indicate the overload protector is reset. Once the button is reset, the tool may be started and operated as normal.
  NOTE: If the button won’t click into place immediately, the motor is still too hot and must be allowed to cool.

• If motor has cooled, button will remain in.

GLOSSARY OF TERMS

1. Anti-Kickback Pawls (flooring, radial arm, and table saws) A device which, when properly installed and maintained, is designed to stop the workpiece from being kicked back toward the front of the saw during a ripping operation.

2. Arbor
   The shaft on which a blade or cutting tool is mounted.

3. Bevel Cut
   A cutting operation is made with the blade at any angle other than 90° to the table surface.

4. Compound Cut
   A cross-cut made with both a miter and a bevel angle.

5. CrossCut
   A cutting or shaping operation made across the grain or the width of the workpiece.
   Cutter head (planers and jointer planers)
   A rotating cutter head with adjustable blades or knives. The blades or knives remove material from the workpiece.

6. Dado Cut
   A non-through cut that produces a square-sided notch or trough in the workpiece (requires a special blade).

7. Featherboard
   A device used to help control the workpiece by holding it securely against the table or fence during any ripping operation.

8. FPM or SPM
   Feet per minute (or strokes per minute), used in reference to blade movement.

9. Freehand
   Performing a cut without the workpiece being guided by a fence, miter gauge, or other aids.

10. Gum
    A sticky, sap-based residue from wood products.

11. Heel
    Alignment of the blade to the fence.

12. Kerf
    The material removed by the blade in a through cut or the slot produced by the blade in a non-through or partial cut.

13. Kickback
    A hazard that can occur when the blade binds or stalls, throwing the workpiece back toward operator.

14. Miter Cut
    A cutting operation made with the workpiece at any angle to the blade other than 90°.

15. Non-Through Cuts
    Any cutting operation where the blade does not extend completely through the thickness of the workpiece.
    Pilot Hole (drill presses)
    A small hole drilled in a workpiece that serves as a guide for drilling large holes accurately.

16. Push Blocks (flooring and table saws)
    Device used to hold the workpiece during cutting opera-tions. This aid helps keep the operator’s hands well away from the blade.

17. Push Blocks (jointer planers)
    Device used to feed the workpiece over the jointer planer cutter head during any operation. This aid helps keep the operator’s hands well away from the cutter head.

18. Push Sticks (flooring and table saws)
    Device used to push the workpiece during cutting operations. A push stick should be used for narrow ripping operations. The aid helps keep the operator’s hands well away from the blade.

19. Resaw
    A cutting operation to reduce the thickness of the workpiece to make thinner pieces.

20. Resin
    A sticky, sap-based substance that has hardened.

21. Revolutions Per Minute (RPM)
    The number of turns completed by a spinning object in one minute.

22. Ripping or Rip Cut
    A cutting operation along the length of the workpiece.
    Riving Knife/Spreader/Splitter (flooring and table saws) A metal piece, slightly thinner than the blade, which helps keep the kerf open and also helps to prevent kickback.

23. Saw Blade Path
    The area over, under, behind, or in front of the blade. As it applies to the workpiece, that area which will be or has been cut by the blade.

24. Set
    The distance that the tip of the saw blade tooth is bent (or set) outward from the face of the blade.

25. Snipe (planers)
    Depression made at either end of a workpiece by cutter blades when the workpiece is not properly supported.

26. Through Sawing
    Any cutting operation where the blade extends completely through the thickness of the workpiece.

27. Throw-Back
    The throwing back of a workpiece usually caused by the workpiece being dropped into the blade or being placed inadvertently in contact with the blade.

28. Workpiece or Material
    The item on which the operation is being done.

29. Worktable
    The surface where the workpiece rests while performing a cut-ting, drilling, planing, or sanding operation.

FEATURES

PRODUCT SPECIFICATIONS

• Feed Rate;23.5 FPM
• Input;120 V, 60 Hz, AC Only, 15 Amp
• No Load Speed;10,000 /min. (RPM)
• Max. Planing Height;6 in.
• Max. Planing Width;12-1/2 in.
• Max. Planing Depth;1/8 in.

KNOW YOUR PLANER
See Figure 3, page 19.The safe use of this product requires an understanding of the information on the tool and in this operator’s manual as well as a knowledge of the project you are attempting. Before use of this product, familiarize yourself with all operating features and safety rules.
15 AMP MOTOR
The planer has a powerful 15 amp motor with sufficient power to handle tough cutting jobs.

AUTOMATIC FEED
Infeed and outfeed rollers feed the wood through the planer.

DEPTH ADJUSTMENT CRANK HANDLE
The depth adjustment crank handle is used to raise and lower the cutter head assembly.

DUST GUIDE
Attaching a 2-1/2 in. shop vac hose to the dust guide helps minimize sawdust accumulation on the workpiece.

RESET BUTTON
The reset button opens the power line circuit when the motor temperature exceeds a safe level, when the motor is overloaded, or when a lower voltage condition exists.

SCALE
Quickly check the thickness of a workpiece using the scale.

SWITCH ASSEMBLY AND SWITCH KEY
The planer has an easy access switch. To lock in the OFF ( O ) position, remove the switch key. Place the key in a location inaccessible to children and others not qualified to use the tool.

TABLE EXTENSIONS
Infeed and outfeed table extensions are attached to the machine and fold upright for easy storage. These table ex-tensions are helpful when planing long workpieces.

THICKNESS SCALE
The thickness scale accurately displays the height of the cutter blades to a maximum of 6 in.

TOOL STORAGE
A magnetic blade wrench can be stored on the left side panel of the planer.

ASSEMBLY

TOOLS NEEDED
See Figure 4, page 20. The following tools (not included or drawn to scale) are needed for assembly and maintenance:

Framing Square

LOOSE PARTS LIST
See Figure 5, page 20. The following items are included with the tool:

Key

Description; Qty.

1. Blade wrench;1
2. Switch key;L1
3. Depth adjustment crank handle;1
4. Lock washer;1
5. Hex socket screw;1
6. Magnets;2
7. Operator’s Manual (not shown);1

UNPACKING
This product requires assembly.
NOTE: Every RYOBI® Thickness Planer is tested at the factory to ensure its performance. You may see small amounts of wood dust and chips on your new planer.

• Carefully lift the tool from the carton and place it on a level work surface.
  NOTE: This tool is heavy. To avoid back injury, lift with your legs, not your back, and get help when needed.

WARNING:

Do not use this product if any parts on the Loose Parts List are already assembled to your product when you unpack it. Parts on this list are not assembled to the product by the manufacturer and require customer instal- lation. Use of a product that may have been improperly assembled could result in serious personal injury.

• Inspect the tool carefully to make sure no breakage or damage occurred during shipping.
• Do not discard the packing material until you have carefully inspected and satisfactorily operated the product.
• The saw is factory set for accurate cutting. After assembling it, check for accuracy. If shipping has influenced the settings, take to an authorized service center.
• If any parts are damaged or missing, please call 1- 800-525-2579 for assistance.

WARNING

If any parts are damaged or missing do not operate this product until the parts are replaced. Use of this product with damaged or missing parts could result in serious personal injury. Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modification is misused and could result in a hazardous condition leading to possible serious personal injury. Do not connect to the power supply until assembly is complete. Failure to comply could result in accidental starting and possible serious personal injury.

MOUNTING THE PLANER TO THE WORKBENCH
If your planer is to be used in a permanent location, it is recommended you secure it to a workbench or other stable surface. When mounting the planer to a workbench, holes should be drilled through the supporting surface of the workbench.

• Mark holes on workbench where planer is to be mounted using holes in planer base as a template for hole pattern.
• Drill four holes through workbench.
• Place planer on workbench aligning holes in the planer base with holes drilled in the workbench.
• Insert four bolts (not included) and tighten securely with lock washers and hex nuts (not included).
  NOTE: All bolts should be inserted from the top. Install the lock washers and hex nuts from the underside of the workbench.

The supporting surface where planer is mounted should be examined carefully after mounting to insure that no movement during use can result. If any tipping or walking is noted, secure workbench or support surface before beginning planing operation.

CLAMPING PLANER TO WORKBENCH
See Figure 6, page 20. If the planer is to be used as a portable tool, it is recommended you fasten it permanently to a mounting board that can eas-ily be clamped to a workbench or other stable surface. The mounting board should be of sufficient size to avoid tipping while the planer is in use. Any good grade plywood or chipboard with a 3/4 in. thickness is recommended.

• Mark holes on board where planer is to be mounted using holes in planer base as a template for hole pattern.
• Follow last three steps in section Mounting Planer to Workbench.

If lag bolts are used, make sure they are long enough to go through holes in the planer base and the material to the planer is being mounted to. If machine bolts are used, make sure bolts are long enough to go through holes in the planer base, the mate-rial being mounted to, and the lock washers and hex nuts.

INSTALLING DEPTH ADJUSTMENT CRANK HANDLE

See Figure 7, page 20. Using the hex socket screw and lock washer, attach the depth adjustment crank handle securely to the planer. NOTE: The handle has a D-shape that will need to align to properly secure.

WARNING: Never operate the planer without the dust guide in place. Failure to install the dust guide could expose the operator to a fan and result in serious personal injury.

LEVELING THE TABLE EXTENSIONS
See Figures 8 – 9, page 21.The infeed and outfeed table extensions are attached to the planer. Shipped in a folded, upright position, the table extensions must be in the down position before planning can begin. For accurate planning, table extensions must be level with the planer table.
NOTE: For optimum performance, always check to make sure the table extensions are level before beginning planning operations.

• Place a straight edge or level across both the planer table and table extensions.
• If adjustment is necessary, lift table extensions and loosen locknuts. Adjust stop screws (one on each side) until the extension table is level with the planer table.
• Press down on the table extension to ensure the table extension is properly seated.
• Tighten locknuts securely when adjustments are complete.

OPERATION

WARNING

• Do not allow familiarity with tools to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.
• Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes, resulting in possible serious injury.
• Do not use any attachments or accessories not recommended by the manufacturer of this tool. The use of attachments or accessories not recommended can result in serious personal injury.
• The use of this planer on materials not listed could damage the planer and could cause serious personal injury.
• Never plane workpiece with loose knots or foreign objects. Do not plane workpieces that are severely bowed, twisted, or knotted. Cutter blades can dull, chip, or break causing possible serious personal injury.
• Do not force-feed the workpiece through the machine. Let the planer apply the proper feed rate.

APPLICATIONS
You may use this tool for the purpose listed below:

• Planing the surface of a piece of lumber.

THICKNESS PLANING
Thickness planing sizes workpiece to desired thickness while creating a smooth, level surface. The thickness of each cut will depend on type of wood (hardwood versus softwood), width of workpiece, straightness, dryness, and grain composition. Whenever working with a new type of wood, make thin test cuts on a scrap piece of wood first to determine potential problems with the workpiece.

PLANING TIPS

• Thickness planers work best if at least one side of the workpiece has a flat surface. When both sides of a workpiece are rough, use a surface planer or jointer first to define the initial flat surface. Plane one side of the workpiece then flip the workpiece and plane the surface of the reverse side.
• Always plane both sides of a workpiece to reach the desired thickness. This will leave the workpiece with uniform moisture to prevent warp during the drying process.
• When one end of the workpiece is thicker than the op-posite end by more than 1/8 in., make several cuts with the planer starting with light planing cuts first. Remember, light cuts create a finer finish than heavier cuts.
• Do not plane a workpiece less than 5/16 in. thick.
• Do not plane a workpiece less than 3/4 in. wide.
• Do not plane workpiece shorter than 14 in. long as this will cause kickback.
• Do not plane more than one workpiece at a time.
• Do not lower the cutter head assembly lower than 5/16 in.
• Do not continuously use the planer set at the maximum depth of cut (1/8 in.) or at full width of cut (12-1/2 in.). Continuous use at maximum cutting capacities will dam-age the motor.
• Worn cutter blades will affect cutting accuracy. Planing with dull or nicked cutter blades may produce ridges or rough workpiece surfaces.
• Gum and pitch on the cutter blades and feed rollers will cause them to wear prematurely. Using a gum and pitch remover to keep your cutter blades and feed rollers clean will prolong their wear.
• Refer to the Maintenance section of this operator’s manual for instructions on how to remove and replace or turn the cutter blades.
  NOTE: Cutter blades are double-edged and can be turned once to the opposite, unused edge before replacement is required. Cutter blades must ALWAYS be replaced as a set.

AVOIDING SNIPE
Snipe, or depressions made at either end of a workpiece by cutter blades, can occur when the board is not properly supported. Although the snipe may be barely noticeable, it is important to keep the workpiece parallel and flat with the planer table to minimize snipe. Butting workpieces end-to-end as they are fed through the planer will minimize the problem, especially for shorter pieces, because it provides a more stable feed. For workpieces longer than 48 in., greater care must be taken to reduce the problem because the additional length means more of the total weight is unsupported by the planer table and rollers, causing the shifting weight to work against keeping the stock flat.
To remove snipe from a finished workpiece, cut off the end of the workpiece where the snipe is noticeable.

WARPED WOOD
Little or no warpage is the ideal condition for planning a workpiece. Simply turn the workpiece over and plane it to the desired thickness. Otherwise, plane the top first, turn the workpiece and plane the bottom.
For a board that is cupped or bowed across its width, the best method is to rip the board lengthwise down the middle and plane the pieces separately. This method eliminates much of the waste in planing cupped or bowed workpieces.
The only way to remove the bow from a workpiece that is cupped or bowed down its length is to use a jointer.
Avoid using severely warped wood as it can jam the planer. If it must be used, rip it in half before planning to help mini-mize the possibility of jamming. If jamming does occur, turn the switch off and unplug the planer immediately. Raise the cutter head assembly high enough to remove the workpiece easily. Carefully check to make sure no damage to the tool has occurred before making the next planing pass.
Always feed the workpiece in the direction of the grain. This allows the cutter blades to sever the wood fibers instead of tearing them. Feeding against the grain can also cause the cutter blades to chip the workpiece.

POWER SWITCH
See Figure 10, page 21. The planer is equipped with a power switch that has a built-in locking feature. This feature is intended to prevent unauthor-ized and possible hazardous use by children and others.

TO TURN THE PLANER ON

• With the switch key inserted into the switch, lift the switch to turn ON ( l ).

TO TURN THE PLANER OFF

With the switch key inserted into the switch, push the switch down to turn OFF ( O ).

TO LOCK THE PLANER

• Place the switch in the OFF ( O ) position.
• Remove the switch key from the switch and store in a secure location.

WARNING

Always remove the switch key when the tool is not in use and keep it in a safe place. In the event of a power failure, turn the switch OFF ( O ) and remove the key. This action will prevent the tool from accidentally starting when power returns. Always make sure the workpiece is not in contact with the blade before operating the switch to start the tool. Failure to heed this warning could cause the workpiece to be kicked back toward the operator and result in serious personal injury.

ADJUSTING PLANING DEPTH
See Figure 11, page 21.
The depth adjustment crank handle is used to set the amount of wood being removed in a planing pass. Never make a planing cut deeper than 1/16 in. for hardwood up to 6 in. wide or 1/32 in. for hardwood between 6 in. and 12.5 in. wide.
NOTE: Do not continuously use the planer at the maximum depth of cut (1/8 in.) as it will damage the motor.
Rotate the depth adjustment crank handle to position the cutter head at the desired planing depth. Each full revolu-tion of the handle will raise or lower the cutter head 1/16 in.

PLANING
See Figures 12 – 13, page 22. WARNING

Never plane workpiece with loose knots or foreign ob-jects. Do not plane workpieces that are severely bowed, twisted, or knotted. Cutter blades can dull, chip, or break causing possible serious personal injury.Use scrap wood for your first planning attempt. Once you have planed the wood, check all measurements for accuracy. If measurements are not exact, see Adjustment section for further instruction.
Before each use of the planer, check for loose fasteners, fittings, or hardware; be sure the dust hood is securely mounted; and ensure the blade cutter rotates freely. Lower the cutter head assembly to approximately 1 in. above the planer table surface. Without putting any load on the planer, test the motor by turning the planer on and allowing it to reach full speed. If the planer sounds excessively loud or has excessive vibration, turn off the machine immediately and check again for any loose hardware, retightening any you may find.To avoid serious personal injury, do not stand directly in line with the front or rear of the planer. If an object is thrown from the planer, it will travel in this direction

• Stand to one side of the planer infeed area.

• Turn switch ON ( l ).

• Lift the work to the table by grasping the edges of the board at approximately the middle of the length. Rest the board end on the feed table and direct the board into the planer.
  NOTE: Boards longer than 24 in. should have additional support from free- standing material stands.

• Push slightly on the board and allow the automatic feed to take the board.

• Release the board to allow the automatic feed to function properly. Do not push or pull on the workpiece.

• Move to one side at the rear of the planer and receive the planed lumber by grasping it in the same manner as it was fed. Do not grasp any portion of the board which has not gone past the outfeed area of the table.

ADJUSTMENTS

WARNING

Before performing any adjustment, make sure the tool is unplugged from the power supply and the switch is in the OFF ( O ) position. Failure to heed this warning could result in serious personal injury.

THICKNESS SCALE ADJUSTMENT
See Figure 14, page 22.Located on the right front of the planer, the thickness scale shows the depth of the finished workpiece. Inaccurate cuts can be prevented by routinely checking the alignment of the thickness scale.

• Table extensions must be level with the planer table.
• Plane a scrap piece of wood then measure the thickness of the finished piece.
• If properly adjusted, the thickness of the finished piece should be the same as indicated on the thickness scale.
• If out of adjustment, loosen the scale indicator screws holding the scale indicator and adjust the thickness indicator to the correct setting.
• Retighten screws securely.

BLADE ADJUSTMENT
See Figures 15 – 17, pages 22 – 23.

WARNING

Always wear heavy leather gloves and use caution when loosening blade locking screws and handling and/or changing blades. Blades are sharp and can cause serious injury. Tiny nicks may appear on the blades as a result of picking up sand or other particles on a workpiece and then running the workpiece through the planer. Slight adjustments can be made to one or both blades to offset such planning imperfections.

• Unplug the planer.
• Lower the cutter head assembly.
• Remove the screws holding the dust chute in place. Remove chute and set aside.
• Remove the screws holding the dust hood in place. Re-move hood and set aside.

WARNING

To avoid injury, NEVER rotate the cutter head by hand.

• If the cutter head is not locked, rotate until it locks. NOTE: Rotating the cutter head is accomplished by using the blade wrench on one end until the cutter head locks in place.
  NOTE: The cutter head lock will engage when the head is rotated. The cutter head lock automatically engages when the dust hood is removed. Do not operate thickness planer without the dust hood in place or the planer will be damaged.

• Using the blade wrench, loosen, but do not remove, the blade locking screws that secure the blade in the cutter head.

• Push the end of the cutter blade on either the left or right side to shift the blade as desired. The blade can be shifted up to 3/64 in.

• Retighten the blade locking screws securely.

• Replace the dust hood and reinstall screws to secure.

• Replace the dust chute and reinstall screws to secure.

MAINTENANCE

WARNING

When servicing, use only identical replacement parts. Use of any other part may create a hazard or cause product damage. Always wear eye protection with side shields marked to comply with ANSI Z87.1 during product operation. If the operation is dusty, also wear a dust mask.

GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, carbon dust, etc.

WARNING

Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating oils, etc., come in contact with plastic parts. They contain chemicals that can damage, weaken, or destroy plastic.

LUBRICATION
All of the bearings in this tool are lubricated with a sufficient amount of high-grade lubricant for the life of the unit under normal operating conditions. Therefore, no further lubrication is required.

WARNING

To ensure safety and reliability, all repairs should be performed by a qualified service technician at an authorized service center to avoid risk of personal injury.

MOTOR/ELECTRICAL
The universal motor is easy to maintain but must be kept clean. Do not allow water, oil, or sawdust to accumulate on or in it. The sealed bearings are permanently lubricated and need no further attention.

CLEANING

Unplug the planer

Sawdust buildup and other debris can cause the tool to plane inaccurately. Periodic cleaning and waxing is needed for accurate, precision planing.
Do not allow sawdust to accumulate on the planer. Clean the dust hood after each use.

DANGER

Rotating blades under dust hood. In order to avoid per-sonal injury, keep fingers away.The threads of the depth adjustment rod should be cleaned regularly with penetrating oil and lubricated with a light coat-ing of medium- weight machine oil. Paste wax should be applied to the planing table surface to ease the movement of workpieces across it, but be careful not to use so much that it will be absorbed into the wood and interfere with staining.
Check feed rollers after each use for resin buildup, because feed rollers must be clean to be effective. If buildup occurs, use a mild, nonflammable tar and pitch remover.
TOOL STORAGE
See Figure 18, page 23.
For your convenience, the blade wrench and magnets can be stored in the storage tray.
CORD STORAGE
See Figure 19, page 23.
When not in use, the power cord should be wrapped around the planer.

CAUTION

Check extension cords before each use. If damaged, replace it immediately. Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury.

BRUSH REPLACEMENT
See Figure 20, page 23.
Externally accessible brush assemblies are located at the right front and the left rear of the planer. These brushes should be inspected every 10 to 15 operating hours for wear. Replace both brushes when either brush has less than 1/4 in. of carbon remaining.
NOTE: The dust hood may be removed for easier access when removing the rear brush cap.

• Unplug planer and remove the switch key.
• Using a flat-head screwdriver, unscrew the brush cap. NOTE: The brush assembly is spring-loaded and will pop out when you remove the cap.
• Remove the brush assembly (brush and spring) and inspect for wear. If less than 1/4 in. of carbon remains on the brush, replace both brush assemblies. Never replace one side without replacing the other.
• Install new brush assembly, if required, or reinstall old brush assembly.
• Replace cap and tighten to secure.

BLADE REPLACEMENT
See Figures 21 – 26, page 24

WARNING

Always wear heavy leather gloves and use caution when loosening blade locking screws and handling and/or changing blades. Blades are sharp and can cause seri-ous injury.The planer is equipped with replaceable/disposable double- edged cutter blades attached to a rotating cutter head. Worn cutter blades will affect cutting accuracy and may produce ridges on the workpiece.
NOTE: The replacement blades may appear slightly different than the original blades.

• Unplug the planer.
• Lower the cutter head assembly to 1 in. height.
• From the back of the planer, remove the screws holding the dust chute in place.
• Remove the dust hood screws holding the dust hood in place.
• Remove the dust hood and set aside.

WARNING

To avoid injury, NEVER rotate the cutter head by hand.

• If cutter head is not locked, rotate until it locks. NOTE: Rotating the cutter head is accomplished by using the blade wrench on one end until the cutter head locks in place.
  NOTE: The cutter head lock will engage when the head is rotated. The cutter head lock automatically engages when the dust hood is removed. Do not operate thickness planer without the dust hood in place or the planer will be damaged.

• Carefully loosen and remove the blade locking screws.

• Using the magnets, remove the blade lock bar by placing the blade wrench on blade, lifting slightly, then pulling straight out.

• Repeat above step to remove the blade.
  NOTE: If you are changing to the second side of the blade, rotate the blade “end for end” keeping the same flat side down. This correctly positions the blade for reinstallation.

• Using the magnets, align holes in blade with pins on cutter head and push the installed blade in firmly. Check that the blade edge is parallel to the cutter head slot.

• Align blade lock bar over the blade then securely retighten the blade locking screws.

• Push and hold the cutter head lock down and rotate fan slightly to unlock the cutter head.

• Release the cutter head lock and rotate the cutter head to the next lock position to access the second blade.

• Repeat the above steps for the third blade.

• Replace the dust hood.

Dispose of used blades properly. Wrap blades in tape before disposal to avoid accidental injury.

NOTE: ILLUSTRATIONS START ON PAGE 19 AFTER FRENCH AND SPANISH LANGUAGE SECTIONS.

TROUBLESHOOTING

stock

Unit not securely mounted

| Replace or turn cutter blades.

Butt pieces end-to-end as they are fed into planer.

Tighten lag bolts.

Torn grain| Too deep a blade setting

Workpiece being fed against grain Dull cutter blades

| Reduce depth of cut.

Feed other end of board first. Replace or turn cutter blades.

Fuzzy/rough grain| High wood moisture content Dull cutter blades

Too deep a blade setting Incorrect feeding speed

| Dry wood before planing. Replace or turn cutter blades. Reduce depth of cut.

Check for adequate power supply. Check cord and plug for damage. Check the condition of motor brushes.

Uneven depth of cut| Cutter head assembly not level with planer surface

Unstable roller spring pressure

Feed roller worn unevenly

| Have service performed by an authorized service center.

Have service performed by an authorized service center.

Have service performed by an authorized service center.

Board thickness does not match depth scale indicator| Depth scale incorrectly set

Dirty planing table

| Adjust depth scale.

Clean and wax planing table.

Cutter head height difficult to adjust| Dirty elevation spindle Worn chain| Clean and lubricate spindle.

Have service performed by an authorized service center.

Will not start| Not plugged in Blown circuit

Motor failure Loose wire

ON/OFF switch malfunction

Motor is overloaded

| Check power source.

Replace fuse, reset breaker, or call electrician.

Have service performed by an authorized service center.

Have service performed by an authorized service center.

Have service performed by an authorized service center.

Push reset button.

Interrupted operation| Unit overloaded Circuit overloaded| Reduce load.

Operate on circuit separate from other appliances or motors or connect to circuit with adequate amp rating.

References

• REIMAGINE WITH RYOBI - RYOBI Tools

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