GfA ELEKTROMATEN 10004398 30012 Balanced Sectional DriveSE 8.60 Instruction Manual

: June 5, 2024
: GfA ELEKTROMATEN

GfA ELEKTROMATEN 10004398 30012 Balanced Sectional DriveSE 8.60

Warning – Potential injury or danger to life!
Warning – Danger to life from electric current!
Note – Important information!
▶ Requirement – Required action!

General safety information

Specified use
The drive unit is only intended for vertically moving sectional doors with full counterbalancing. The drive unit must be protected against moisture and aggressive environmental conditions (such as corrosive substances). The drive units are only suitable for indoor use. Appropriate protective measures must be taken for outdoor installation. The drive unit is not intended for hazardous areas. The values specified in the technical data of the drive unit must not be exceeded. The safe operation can only be ensured if used as specified.

Target audience of these installation instructions
These installation instructions are geared towards qualified persons trained in the handling of door systems. Expert knowledge, relevant skills and practical experience are what set apart qualified persons. They are capable of safely carrying out the tasks involving installation, maintenance and modernisation according to the instructions.

Safe operation
The safe operation of the product can only be ensured if it is used as specified. Follow the installation instructions. Observe all specifications, especially warnings, when installing the product in the overall system. GfA is not liable for damage resulting from non-observance of the installation instructions. The resulting overall system must be reassessed for its safety in accordance with applicable standards and directives (e.g. CE marking). These installation instructions refer only to a part of the overall system and are not sufficient as the sole instructions for the overall system. The installer of the system must prepare the instructions for the overall system. We recommend entering the danger area of the system only when the drive unit is at a standstill.

Warning – Failure to follow these installation instructions may result in severe injury or death.

Please read these instructions before using the product.
Keep these instructions handy.
Include these instructions when passing on the product to third parties.

Warning – Danger from improper use of the product!

Do not let children operate the product unsupervised or use as a toy.

Warning – Danger to life from incorrect installation!
Work carried out improperly may result in death or severe injury from electrical current or falling parts.

Allow only competent people to carry out the work.
Disconnect all cables from the power supply.
Observe valid regulations and standards.
Use suitable tools.

Warning! Danger to life from falling objects if the drive unit is subjected to impermissible forces.
Inadmissible forces (examples: collision with a forklift, dropping the drive unit, tearing or pulling on the motor) lead to damage to the drive unit. There is a risk of severe injury or death from falling objects.

Prevent impermissible forces from acting on the drive unit,
Check the drive unit for damage if impermissible forces have acted on it. Look even for minor damage. Lock the door during the inspection.
Contact the service department if you have difficulty assessing the damage.

Technical data

Designation		Unit
Output speed	60	rpm
Output torque	80 (50) 1)	Nm
Output / hollow shaft	25,40	mm
Series	SG 40	–

Limit switch range

(maximum revolutions of the output / hollow shaft)

| 14| –
Supply voltage| 1N~ 230| V
Operating current| 2,10| A
Operating frequency| 50/60| Hz
Power factor cos φ| 0,85| –
Safety circuit| 24| V
Degree of protection| IP 65| –
Temperature range| +5 / +40 (+60) 2)| °C
Operating sound pressure level| < 70| dB(A)
Output speed OPEN| 12-60| min-1
Output speed CLOSE| 12-24| min-1
Output speed CLOSE > 2,5 m| 12-30| min-1
Cycles per hour| 18 (18,0)1)| h-1
Max. holding torque| 390| Nm
Max. load| 3200| N

Mechanical installation

Prerequisites

The permissible loads on walls, fastenings, mountings and transmission elements must not be exceeded, even for maximum holding torques or locking torques ( refer to technical data).

**Connection elements:

**

Permissible mounting positions

Mounting

Fourt threads are provided for mounting.
▶ Use at least 2 of these.

Additional mounting options

Electrical installation

Warning – Danger to life from electric current!

Switch the mains OFF and check that the cables are de-energised
Observe the applicable regulations and standards
Make the electrical connection according to standard
Use suitable tools

Performing electrical installation

Completing the electrical installation

Mount the cable entries and/or cable glands.

Connection of external emergency switches !

External emergency switches (release, for example, in case of spring breakage, slack rope, etc.) must be connected over the door control.

Limit switch adjustment

The adjustment of the final limit positions OPEN and CLOSE is described in the instructions for the door control panel.

The door control must meet Performance Level c!

Use only door controls that evaluate the limit switch according to EN 12543 and meet Performance Level c.

Emergency manual operation

Warning – Injuries due to incorrect operation!

Switch off voltage.

Warning – Danger of the door dropping!
f you need to apply more than the permissible force of 390N (according to DIN EN 12604/DIN EN 12453) to move the door by emergency manual operation, this indicates a stalling on the drive unit or door. Releasing the stalling may cause the door to drop.

Take a safe stand.
For drive units with brake, the emergency manual operation must be carried out against the closed brake.

Caution – Risk of injury due to unexpected movement!
The emergency manual operation has an integrated overload protection. The overload protection causes a disconnection of the force transmission in the case of unbalanced doors. In this case, the chain slips.

Take a safe stand.
Check the counter-balancing of the door in case of a triggering overload protection.

Caution – Damage to components!

Do not move the door beyond the final limit positions.

Ⓐ: Attach tool (①). Switch on by turning to the right until stop (②).
Ⓑ: Switch on by pulling the red handle.

Ⓐ+Ⓑ: Open (③) or close (④) the door by pulling the chain by hand.

Ⓐ: Attach tool (⑤). Switch off by turning to the left until stop (⑥).
Ⓑ: Switch off by turning to the right until stop

Completing commissioning / inspection

Gearbox

Check the drive unit for loss of oil (a few drops can be neglected). Protect the output-shaft
permanently against corrosion.

Mounting

Check that all connection elements (consoles, torque mounts, screws, locking rings, etc.) are secure and in proper condition.

Electrical wiring

Check the connection cables and cabling for damage or crushing. Check that the screw connections and plug connections are fitted properly with a good electric contact.

Emergency manual operation

Check the function with the power disconnected. Perform the check only between the final limit positions.

Limit switch

Check the final limit positions by opening and closing fully. The safety area must not be approached.

Drive unit

Note!

Engage a qualified engineer to check the drive unit annually
Apply shorter inspection intervals for doors that are operated frequently
Observe the applicable regulations and standards

Disposal

Dispose of packaging Dispose of the packaging material properly according to the local legal regulations or recycle it.

Dispose of old devices

Dispose of old devices properly according to local legal regulations. Return old devices to the return and collection systems available. You can also return GfA products free of charge. Please apply enough postage to the package and mark it as “old devices”.

Notice- Environmental damage!
The gearbox contains oil.

Ensure proper disposal according to local legal regulations.

Declaration of incorporation

within the meaning of Machinery Directive 2006/42/EC for partly completed machinery, Appendix II Part B

Declaration of conformity

within the meaning of EMC Directive 2014/30/EU
within the meaning of RoHS Directive 2011/65/EU

We,
GfA ELEKTROMATEN GmbH & Co. KG
declare under our sole responsibility that the following product complies with the above directives and is only intended for installation in a door system.

Drive unit
SE 8.60 FU-25,40
Part no.: 10004398 30012

We undertake to transmit in response to a reasoned request by the appropriate regulatory authorities the special documents on the partly completed machinery.

This product must only be put into operation when it has been determined that the complete machine/system in which it has been installed complies with the provisions of the abovementioned directives.

Authorised representative to compile the technical documents is the undersigned.

Düsseldorf, 10.08.2018
Stephan Kleine CEO

The following requirements from Appendix I of the Machinery Directive 2006/42/EC are met:
1.1.2, 1.1.3, 1.1.5, 1.2.2, 1.2.3, 1.2.6, 1.3.2, 1.3.3, 1.3.9, 1.5.1, 1.5.2, 1.5.4, 1.5.6, 1.5.7, 1.5.8, 1.5.9, 1.5.10, 1.5.11, 1.5.13, 1.6.1, 1.6.2, 1.6.4, 1.7.2, 1.7.3, 1.7.4.3.

Standards applied:
EN 12453:2001
Industrial, commercial and garage doors and gates – Safety in use of power operated doors Requirements
EN 12604:2017
Industrial, commercial and garage doors and gates – Mechanical aspects – Requirements
EN 60335-1:2012
Household and similar electrical appliances Safety – Part 1: General requirements
EN 61000-6-2:2005
Electromagnetic compatibility (EMC) Part 6-2 Generic standards Immunity standard for industrial environments
EN 61000-6-3:2007
Electromagnetic compatibility (EMC) Part 6-3 Generic standards Emission standard for residential, commercial and light-industrial environments