STIHL ZBA 03 Connected Box Instruction Manual

June 5, 2024
STIHL

STIHL ZBA 03 Connected Box

FOR YOUR SAFETY:

This product must be installed and serviced by a professional service technician, qualified in hot water boiler and heater installation and maintenance. Improper installation and/or operation could create carbon monoxide gas in flue gases which could cause serious injury, property damage, or death. Improper installation and/or operation will void the warranty

WARNING

  • If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
  • Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

  •  Do not try to light any appliance.
  •  Do not touch any electrical switch; do notuse any phone in your building.
  •  Immediately call your gas supplier from a nearby phone. Follow the gas supplier’s instructions.
  •  If you cannot reach your gas supplier, call the fire department. Installation and service must be performed by a qualified installer, service agency, or gas supplier.

Familiarizing yourself to

The FT Series boiler is a highly efficient, wall mounted, condensing and fully modulating, residential boiler. This Users Manual will guide you into the basics of operating your FT Series Boiler. Please reference the Installation and Operation Manual for complete details. Doc # 1483

NO Name of Component
1 Air Vent (air eliminator)
2 Air Intake Collar
3 Air / Gas Mixing Pipe
4 Gas Inlet Pipe 2
5 Gas Valve
6 Exhaust Duct
7 Low Water Cut Off
8 Overheat Temperature Sensor
9 Flame Detecting Sensor
10 Main PCB
11 Control Display
12 Manual ON/OFF Power Switch
13 Gas Inlet Pipe 1
14 ‘CH’ Internal Pump
15 Gas Inlet Adapter
16 ‘CH’ Supply Adapter
NO Name of Component
17 CH Pressure Gauge
18 ‘CH’ Return Adapter
19 Condensate Trap
20 Condensate Adapter
21 CH Return Temperature Sensor
22 Condensate Air Pressure Switch
23 Terminal Block
24 Heat Exchanger
25 Ignition Transformer
26 Sight Glass
27 Burner Overheat Switch
28 Igniter
29 BLDC Fan (blower)
30 Exhaust Temperature Sensor
31 Air Pressure Sensor
32 Vent Pipe Collar

Caring For Your FT Series Boiler
Your FT Series boiler will require very little maintenance. However, as with any fine appliance there are certain steps that should be taken to ensure continuing optimum performance.

General Care

  • Keep the area around the FT Series boiler clean and free from combustible materials, gasoline and other flammable liquids and vapors.
  • The FT Series Boiler must be completely isolated and protected from any source of corrosive chemical fumes such as trichloroethylene, perchloroethylene, chlorine, etc.
  • Keep bottom and top openings on the boiler free for proper ventilation of interior components.
  • Do not obstruct or block a free flow of air to the boiler to ensure proper ventilation.
  • If desired, clean the jacket surfaces with a damp cloth and mild detergent. Do not use flammable cleaning materials.
  • If sidewall vented, keep the vent terminal clear of obstructions — do not allow snow to cover the vent terminal. Clean the intake screen often, and then develop an appropriate maintenance schedule.

Shut Down and Restart

To Start the FT Series boiler

If drained, please refer to the Install and  Operating Manual to ensure that the complete ‘Setup’ procedure has been followed before starting this boiler. A complete ‘Setup’ must be performed by a qualified service person.

Annual Inspection of Flue and Vents
Visually inspect the vent pipe once a year. Should any deterioration exist, have the affected parts replaced by a qualified service person.

In the Event of a Power Failure

The FT Series boiler can not be operated during an electrical power outage. If there is an extended power outage with danger from freezing, then the FT Series Boiler (and all other water systems) should be drained completely. When draining the boiler, turn off main electrical disconnect switch. When placing back in service, refer to Section 3 of this Manual for instruction. All draining and filling must only be done by a qualified service person.

Full Service Every Year

In addition to the annual visual inspections, a qualified service agency should conduct a detailed inspection of all flue product carrying areas of the boiler and its venting system.

Shutting Down the FT Series boiler

  •  Turn off the main electrical disconnect switch.
  •  Close all manual gas valves.
  •  If freezing is anticipated, drain the FT Series

Boiler and be sure to also protect building piping from freezing. All water must be removed from heat exchanger and condensate trap or else damage from freezing may occur. Please refer to the Install and Operating Manual, Doc # 1483 This step to be performed by a qualified service person.

The Control Display and Operation

The Control Display has a Control Dial (E), 4 buttons (A, B, C, D), and a Liquid Crystal Display (with 72 back-lit segments). This section of this manual gives instruction on how to navigate into the many functions of the FT and to change temperature set points, set system variables and controller parameters

.

  • Temperature Specifi cations
  • Operating ambient Temperature Range : -10 to 60°C.
  • Operating Relative Humidity up to: 90% at 40°C.
  • Shipping & Storage Temperature Range of : -20 to 80°C.

The Control Display and Operation

Operating Mode

After the Power is turned on, and/or the Control Display is turned on , the Control Display will go through a ‘Start Up’ checklist and briefl y show a sequence of diagnostic codes before entering into the ‘Operating Mode. It will then display the following information.STIHL ZBA 03 Connected Box
7

Setting the Clock

The P-950EH Control Display does NOT have a daily timer or programmable thermostat. Setting the ClockSTIHL ZBA 03 Connected Box
9

  •  Press and hold the ‘Clock button’ for about 5 seconds. Set the ‘Year’ by turning the dial E. And then, press the dial E to Save.
  •  Set the ‘MON’ (Month) by turning the dial E to the desired month number. Then press the dial E to Save.
  •  Set the ‘DATE’ (1-31, Day of the Month) by turning the dial E. Then press the dial E to Save.
  •  Set the ‘HOUR’ (1-24, Hour of the Day) by turning the dial E. Then press the dial E to Save.
  •  Set the ‘MIN’ (1-60, Minute of the Hour) by turning the dial E. Then press the dial E to Save.
  •  Set the ‘Day’ (Sun – Sat) by turning the dial E. Then press the dial E to Save.
  • To Exit at any time, tap the button.

CH Set Point Change Mode

STIHL ZBA 03 Connected Box
10

To change CH Set point

,press the C button. The CH Icon and current CH Set point will fl ash. Turn the E dial clockwise to increase, and counterclockwise to decrease CH set point, until desired temperature is reached. Press E dial to save changes and to Exit.

To view any Status Parameter,

Press and Hold Button B to get into the Status Display Mode. Rotate Dial E until you fi nd the Parameter that you wish to view. Tap Dial E to enter that Parameter as required. Dial E to save and to exit the Status Information Menu. To go back to the Operation Screen Press button B.STIHL ZBA 03 Connected Box
12

Digital Display Status Display Parameter Description
O: ot Outdoor temperature Current outdoor sensor temperature
A: In 0-10 V display Current voltage of (0-10V input)
b: tt CH target temperature in cascade system Current CH target

temperature or Current System target temperature in a cascade system
C: It| CH return water temperature| Current CH return water temperature
d: Fr| FAN speed ( rpm)| Current FAN speed ( RPM)
E: oP| CH supply temperature (Operating temperature)| Current heating temperature
F: Eh| Exhaust gas temperature| Current exhaust gas temperature

H: dH

| Indirect DHW tank temperature

  • If temperature sensor is not connected then it will display with 0°F (0°C).

|

Current DHW tank temperature

I: oH| Overheat water temperature| Current Overheat water temperature

L: rt

| 1: PH|

Burner Operation Time

| Time for supply power|

L: rt on display on sub menu

| Unit : 1000hour
2: rh| Time for burner

operation

| Unit : 1hour
3: rH| Time for burner

operation

| Unit : 1,000hour
4: It| Cycle for ignition| Cycle : 10 times the displayed unit
5: IH| Cycle for ignition| Cycle : 10,000 times the displayed unit

M: CC

| SELF| Percentage of self units running.| Percentage of self units running.

ALL

|

Capacity for all operating cascade units

| Percentage of all cascade units running.

This screen shows the overal cascade power output. The range of this value of boilers communicating with theMaster x 100. For example, if 8 boilers are connected and communicating, the maximum cascade power is 800%.

Range: 0-100%

F1 – F 19| Capacity for individual boilers| Percentage of each cascade units running. Ex. F1, F2, ….

N: St

| System Temperature (cascade mode) * If system temperature sensor is not connected then it will display with 0°F (0°C).|

Current System Temperature (cascade mode)

References

Read User Manual Online (PDF format)

Loading......

Download This Manual (PDF format)

Download this manual  >>

Related Manuals