scheppach DP18VARIO Drill Press Instruction Manual

scheppach DP18VARIO Drill Press

Do not dispose of electric tools together with household waste material! In observance of European directive 2012/19/EU on wasted electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.

Drill press

Introduction

MANUFACTURER:
scheppach Fabrikation von
Holzbearbeitungsmaschinen GmbH
Günzburger Straße 69
D-89335 Ichenhausen
DEAR CUSTOMER,
We hope your new tool brings you much enjoyment and success.
NOTE:
According to the applicable product liability laws, the manufacturer of the device does not assume liability for damages to the product or damages caused by the product that occurs due to:

• Improper handling,
• Non-compliance of the operating instructions,
• Repairs by third parties, not by authorized service technicians,
• Installation and replacement of non-original spare parts,
• Application other than specified,
• A breakdown of the electrical system that occurs due to the non-compliance of the electric regulations and VDE regulations 0100, DIN 57113 / VDE0113.

WE RECOMMEND:
Read through the complete text in the operating instructions before installing and commissioning the device. The operating instructions are intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations. The operating instructions contain important information on how to operate the machine
safely, professionally and economically, how to avoid danger, costly repairs, reduce downtimes and how to in-crease reliability and service life of the machine.
In addition to the safety regulations in the operating instructions, you have to meet the applicable regulations that apply for the operation of the machine in your country. Keep the operating instructions package with the machine at all times and store it in a plastic cover to protect it from dirt and moisture. Read the instruction manual each time before operating the machine and carefully follow its information. The machine can only be operated by persons who were instructed concerning the operation of the machine and who are informed about the associated dangers. The minimum age requirement must be complied with. In addition to the safety requirements in these operating instructions and your country’s applicable regulations, you should observe the generally recognized technical rules concerning the operation of woodworking machines.

Device Description (Fig.1-2)

1. Machine foot
2. Column
3.  Clamping handle
4. Drilling table
5. Motor
6. Speed adjustment lever (handle)
7. V-belt cover
8. Digital display
9. On and off switch
10. Handle
11. Folding swarf protector
12. Drill chuck (illustration may differ)
13. Roller support
14. Machine head
15. Working light/laser control panel
16. Depth indicator with stop
17. Crank handle
18. Drilling table holder
19. Hexagonal screw
20. Crank holder
21. Wing screws
22. Tapered mandrel

• A. Hexagon spanner
• B. Taper key
• C. 4 mm Allen key
• D. 3 mm Allen key

Unpacking

• Open the packaging and remove the device care-fully.
• Remove the packaging material as well as the pack-aging and transport bracing (if available).
• Check that the delivery is complete.
• Check the device and accessory parts for transport damage.
• If possible, store the packaging until the warranty period has expired.

ATTENTION
The device and packaging materials are not toys! Children must not be allowed to play with plastic bags, film and small parts! There is a risk of swallowing and suffocation!

Intended use

The bench drill is designed for drilling in metal, wood, plastic and tiles. Straight shank drills with a drilling diameter from 3 mm to 16 mm can be used. The device is intended to be used by do-it yourselfers. It was not designed for heavy commercial use. The tool is not to be used by persons. under the age of 16. Children over the age of 16 may use the tool except under supervision. The manufacturer is not liable for damage caused by an improper use or incorrect operation of this device. The bench-type circular saw is designed for the slitting and cross-cutting of all types of timber,
commensurate with the machine’s size. The machine is not to be used for cutting any type of roundwood.

Notes on safety
Caution! When using power tools, observe the
following basic safety measures for the prevention of electric shocks and the risk of injury and fire.
Please read all these instructions before using this electric tool and please keep the safety instructions.

General notes on safety

Caution! When using power tools, observe the
following basic safety measures for the prevention of electric shocks and the risk of injury and fire: There is a risk of injury.
General Safety Instructions for Power
Tools
WARNING! Read all safety instructions and guidelines carefully. Failure to follow the safety instructions and guidelines may result in electric shock, fire and/or serious injuries.
Save all safety instructions and guidelines for the future.
The term „power tool“ used in the safety instructions refers to mains-operated electric tools (with a mains cable) and to battery-operated electric tools (without a mains cable).
Safe working

• Keep your work area tidy
  • An untidy workplace can lead to accidents.
• Consider environment influences
  • Do not expose power tools to rain.
  • Do not use power tools in damp or wet surroundings.
  • Ensure the work area is adequately lit.
  • Do not use power tools where there is a fire or explosion hazard.
• Protect yourself against electric shock
  • Avoid body contact with earthed parts (e.g. pipes, radiators, electric cookers, refrigerators).
• Keep other people away
  • Do not allow other people, especially children, to touch the power tool or cable. Keep them away from your work area.
• Store unused power tools safely.
  • Unused power tools should be stored in a dry, high or locked place, out of the reach of children.
• Do not overload your power tool.
  • Your work better and more safely within the specified power range.
•  Use the correct power tool
  • Do not use low-performance machines for heavy work.
  • Do not use the power tool for purposes for which it is not intended. For example, do not use use a circular hand saw for cutting tree branches or logs.
• Wear suitable clothing
  • Do not wear loose clothing or jewellery that might become caught in moving parts.
  • When working outdoors, non-slip footwear is recommended.
  • Wear a hair net to contain long hair.
• Use protective equipment
  • Wear safety goggles.
  • Use a dust mask for work which generates dust.
• Connect a dust extraction device
  • If connections are available for dust extraction and collection devices, make sure that these are connected and properly used.
• Do not use the cable for purposes for which it is not intended
  • Do not use the cable to pull the plug from the socket.
  • Protect the cable from heat, oil and sharp edges.
• Secure the workpiece
  • Use jigs or a vice to hold the workpiece securely. This is safer than using your hand.
• Avoid abnormal body postures.
  • Ensure secure footing and keep your balance at all times.
• Maintain tools with care
  • Keep cutting tools sharp and clean for better and safer working.
  • Follow the instructions for lubrication and changing tools.
  • Regularly check the connection cable of the power tool and, if it is damaged, have it replaced by a qualified specialist.
  • Check extension cords periodically and replace them if they are damaged.
  • Keep handles dry, clean and free from oil and grease.
•  Remove the plug from the mains socket
  • when the power tool is not in use, before maintenance and when changing tools such as saw blades, drill bits, cutters.
• Do not allow any tool keys to remain inserted.
  • check, before switching on, that keys and adjusting tools have been removed.
• Avoid unintentional starting
  • Make sure that the switch is off when inserting the plug into the socket.
• Use extension cables outdoors
  • Only use approved and appropriately marked extension cables outdoors.
• Pay attention at all times
  • Pay attention to what you are doing. Work using common sense. Do not use the power tool if you cannot concentrate.
• Check the power tool for possible damage
  • Before further use of the power tool, safety devices or slightly damaged parts must be carefully examined in respect of their proper and intended function.
  • Check that the moving parts are working properly and are not jammed or whether parts are damaged. All parts must be correctly fitted and satisfy all conditions to ensure the proper operation of the power tool.
  • Damaged safety equipment and parts must be repaired properly or replaced by an authorised specialist workshop unless otherwise indicated in the instructions.
  • Damaged switches must be replaced at a customer service workshop.
  • Do not use power tools if the switch cannot be turned on and off.
• CAUTION!
  • The use of other bits and other accessories can result in a risk of personal injury.
• Have your power tool be repaired by a qualified electrician
  • This power tool complies with the relevant safety regulations. Repairs may only be performed by a qualified electrician, using original spare parts; otherwise accidents involving the user may result.

Service:

• Have your power tool repaired only by qualified specialists and only with original spare parts. This will ensure that the power tool remains safe.

Safety Instructions for Box Column Drills

•  Never make the warning labels on the power tool illegible.
• Attach the power tool to a solid, flat and horizontal surface. If the power tool can slip or wobble, the bit may not be guided smoothly and safely.
• Keep the work area clean except for the work-piece to be machined. Sharp-edged drilling chips and objects can cause injury. Material mixtures are particularly dangerous. Light metal dust can burn or explode.
• Set the correct speed before starting work. The speed must be appropriate for the drill diameter and the material to be drilled. At an incorrectly set speed the bit may get jammed in the workpiece.
• Only when the device is turned on should the bit be moved against the work piece. Otherwise there is a danger that the bit will get jammed in the work-piece and the workpiece will rotate with the bit. This can lead to injuries.
• Do not put your hands in the area of the drill while the power tool is running. Upon contact with the bit is a risk of injury.
• Never remove drilling chips from the drilling area while the power tool is running. Always put the drive mechanism in the standby position first and then turn on the power tool.
• Do not remove accumulated drill chips with your bare hands. There is a risk of injury due to hot and sharp metal shavings in particular.
• Break up long drilling chips by interrupting the drilling operation with a short backward rotation of the rotary wheel. Long drilling chips may cause injury.
• Keep handles dry, clean and free from oil and grease. Greasy, oily handles are slippery and lead to loss of control.
• Use clamps to hold the workpiece in place. Do not work on any workpieces that are too small for clamping. If you hold the workpiece by hand, you cannot hold it sufficiently tightly against rotation and may hurt yourself.
• Switch the power tool off immediately if the bit jams. The bit jams when:
  • the power tool is overloaded or
  •  the workpiece to be machined is jammed.
•  Do not touch the bit after working before it has cooled down. The bit is very hot during use.
• Inspect the cable regularly and have a damaged cable repaired only by an authorized customer service center. Replace damaged extension cables. This will ensure that the power tool remains safe.
• Store unused power tools in a safe place. The storage place should be dry and lockable. This prevents the power tool from being damaged as a result of being stored or operated by inexperienced people.
• Never leave the tool before it has come to a complete standstill. After running bits can cause injury.
• Do not use the power tool with a damaged cable. Do not touch the damaged cable and pull the mains plug if the cable is damaged while wor-king. Damaged cables increase the risk of electric shock.

Attention: Laser radiation Do not stare into the beam Class 2 laser
Protect yourself and you environment from accidents using suitable precautionary measures!

• Do not look directly into the laser beam with unprotected eyes.
• Never look into the path of the beam.
• Never point the laser beam towards reflecting sur-faces and persons or animals. Even a laser beam with a low output can cause damage to the eyes.
•  Caution – methods other than those specified here can result in dangerous radiation exposure.
• Never open the laser module. Unexpected exposure to the beam can occur.
•  If the mitre saw is not used for an extended period of time, the batteries should be removed.
• The laser may not be replaced with a different type of laser.
• Repairs of the laser may only be carried out by the laser manufacturer or an authorized representative.

Residual risks
The machine has been built according to the state of the art and the recognized technical safety requirements. However, individual residual risks can arise during operation.

• Health hazard due to electrical power, with the use of improper electrical connection cables.
• Furthermore, despite all precautions having been met, some non-obvious residual risks may still remain.
• Residual risks can be minimized if the „safety instructions“ and the „Proper use“ are observed along with the whole of the operating instructions.
• Do not load the machine unnecessarily: excessive pressure when sawing will quickly damage the saw blade, which results in reduced output of the machine in the processing and in cut precision.
• When cutting plastic material, please always use clamps: the parts which should be cut must always be fixed between the clamps.
• Avoid accidental starting of the machine: the operating button may not be pressed when inserting the plug in an outlet.
• Use the tool that is recommended in this manual. In doing so, your saw provides optimal performance.
• Hands may never enter the processing zone when the machine is in operation. Release the handle button and switch off the machine prior to any operations.
• Prior to any adjustment, maintenance or service work disconnect the mains power plug!

Technical Data

min -1
Drill chuck mount| B16
Spindle taper| MT2
Drill chuck| 1 – 16mm
Dimensions of drill table| 240 x 240mm
Angle adjustment of table| 45° – 0° – 45°
Drill depth| 80mm
Pillar diameter| 65mm
Height| 713mm
Weight| 38.5kg
Laser class| 2
Wavelength of laser| 650mm
Laser output| 1mW

Noise and vibration values
The total noise values determined in accordance with EN 61029.

sound pressure level – no load L pA| 70.2 dB(A)
---|---
sound pressure level – load L pA| 73.5 dB(A)
uncertainty K pA| 3 dB(A)
sound power level – no load L WA| 82.7 dB(A)
sound power level – no L WA| 86.3 dB(A)
uncertainty K WA| 3 dB(A)

Wear hearing protection.
The effects of noise can cause a loss of hearing. Total  vibration values (vector sum – three directions) deter-mined in accordance with EN 61029.
Vibration emission value ah = 1.7 m/s2
K uncertainty = 1,5 m/s2
The specified vibration value was established in accordance with a standardized testing method. It may change according to how the electric equipment is used and may exceed the specified value in exceptional circumstances.
The specified vibration value can be used to compare the equipment with other electric power tools.
The specified vibration value can be used for initial assessment of a harmful effect.

Assembly

Column and machine foot, Fig. 3

1. Set the machine foot (1) down on the ground or the workbench.
2. Place the column (2) on the base plate so that the holes on the column (2) align with the holes on the base plate (1).
3.  Screw the four hexagonal screws (19) to fasten the column into the base plate and tighten them using a hexagon spanner (A).

Removing the rack, Fig.4
In order to install your drill, you must first remove the rack (E)

1. Use an Allen key (WAF3) to remove the ring (F) and pull this off the column (2).
2. Now pull the rack (F) out.

Pre-installing the drilling table holder, Fig.5+6

1. Push the crank holder (20) through the hole in the drilling table holder (18) from the inside.
2. Put the crank handle (17) on the crank holder and use the Allen key (3) to secure the crank handle (17).

Installing the drilling table holder, Fig.7+8

1.  Insert the rack (E) into the groove on the drilling table holder (18).
2. Align the rack (E) centrally in relation to the drilling table holder (18).
3. When bringing the rack (E) together within the groove, ensure that the tooth meshing between the rack and the drilling table holder (18) is correct. Now place the drilling table holder (18) with the rack (E) on the column (2) and guide the rack (E) into the bottom rack guide on the column foot.
4. Use the ring (F) to secure the rack (E). Ensure that the rack guide on the ring (F) is pointing down-wards. Tighten the integrated Allen screw to affix the ring (F). Screw one of the clamping handles (3) into the drilling table holder (18).

Installing the drilling table, Fig.5

1. Insert the drilling table (4) into the drilling table holder (18).
2. Use a clamping handle (3) to secure the drilling
3. Insert the roller support (13) into the receptacle on the drilling table (4) and use the wing screws (21) to secure it.

Installing the machine head and column, Fig. 10

1. Place the machine head (14) on the column (2).
2. Align the drill’s spindle with the table and the base plate and tighten the Allen screw that is located on the side of the machine head. (Allen key WAF4 / C)

Installing the handles, Fig. 11+12

1.  Screw three handles (10) tight in the handle bracket’s thread. Use the hexagon spanner (A) to do this.
2. Screw the remaining handle (10) into the handle bracket for speed adjustment. Use the hexagon spanner (A) to do this.

Installing the folding swarf protector and the drill chuck, Fig.13

1. Push the folding swarf protector (11) onto the spin-dle on the machine head and use a Phillips head screwdriver to secure it.

2.  Push the tapered mandrel (22) into the drill chuck
   (12) with a sharp jolt.

3. Then push the tapered mandrel (22) into the drill spindle. To do this, guide the drill chuck (12) including the cone (22) into the spindle until is reaches the stop and then turn it until it slides a little further into the spindle. Now insert the drill chuck (12) including the cone into the spindle. Check that it is tight.

Important: All bare parts are greased in order to protect them from corrosion. Before mounting the drill chuck (12) onto the spindle, both parts must be completely degreased using an environmentally friendly solvent. This ensures optimal transmission of power.

Installing the machine
Before you use the drill for the first time it must be mounted in a stationary position on a firm surface. Use both mounting holes in the base plate to do this. Ensure that the machine is freely accessible for operation, adjustment and maintenance.
Important: The fixing screws may only be tightened to a point where they do not distort or deform the base plate. Excessive tension can lead to fracture.

Prior to starting
Ensure that the voltage of the mains supply complies with the specifications on the rating plate. Connect the machine only to a socket with the properly installed
earthing contact. The table drill is equipped with a no-volt trip that is designed to protect the operator from an undesired restart following a drop in voltage. Should this occur, the machine must be manually restarted.

Using the saw
General (Fig.14)
To switch on the machine, push in the green On button
“I” (23); the machine starts up. To switch off , press the red Off button “O” (24); the device shuts down. Ensure that you do not overload the device.
If the sound of the motor drops in pitch during operation, it is being overloaded.
Do not overload the device to the point where the motor comes to a standstill. Always stand in front of the machine during operation. Inserting the tool (Fig. 1)
Make sure that the power plug is removed from the socket-outlet before changing tools. Only cylindrical tools with the stipulated maximum shaft diameter may be clamped in the scroll chuck (12). Only use a tool that is sharp and free of defects. Do not use tools whose shaft is damaged or which are deformed or flawed in any other way. Use only accessories and attachments that are specified in the operating instructions or have been approved by the manufacturer. If the pillar drill should become jammed, switch off the machine and return the drill to its starting position.

Handling the keyless chuck
Your pillar drill is equipped with a keyless chuck. This enables tools to be changed without the need for an additional chuck key. To do so, insert the tool in the quick-change drill chuck and tighten by hand.

Using tools with tapered shanks (Fig. 15)
The pillar drill comes with a spindle taper. To use tools with tapered shanks (MK2), proceed as follows:

• Move the drill chuck to the lower position.
• Eject the tapered shank using the supplied drill drift (b), taking care as you do so to ensure that the tool does not land on the floor.
• Insert the new tool with tapered shank in the spindle taper with a jolt and then check that the tool is correctly seated.
• Setting the speed (Fig. 1)

The operating speed of the machine is infinitely adjustable.
Important!

• Speed adjustments are allowed only when the motor is running.
• Slowly and steadily move the speed control lever (6) while the machine is in idle mode.
• Ensure that the machine can run without interruption (i.e. remove workpieces, drill bits, etc.).
• Use the speed control lever (6) to infinitely adjust the speed. The set speed is shown on the digital display (8) in revolutions per minute.
• Important! Never let the pillar drill run when the V-belt cover is open. Always pull power plug before opening the cover. Never touch the V-belt when it is rotating.

Drill depth stop (Fig. 16)
The drilling spindle has a swivelling scale ring (26) for setting the drill depth. Only adjust the setting when the equipment is at a standstill.

• • Press the drilling spindle downwards until the tip of the drill bit touches the workpiece.
  • Slacken the clamping screw (25) and turn the scale ring (26) forwards until it stops.
  • Turn the scale ring (26) back to the desired drill depth, then lock this setting into place using the clamping screw (25).

Important! When setting the drill depth of a cylindrical hole you must add the length of the drill tip.
Setting the angle of the drill table (Fig. 1/17)

• • Slacken the carriage bolt (27) under the drill table (4).
  • Set the drill table (4) to the desired angle..
  • Tighten down the carriage bolt (27) in order to lock the drill table (4) into this position.

• Setting the height of the drill table (Fig. 18/19)

• • Slacken the tightening screw (3).
  • Set the drill table to the desired position with the help of the hand crank (17).
  • Screw the tightening screw (3) back down again.

• Drill table and roll base (Fig. 20)

• • Slacken the clamping screw (3) to turn the drill table (4).
  • Slacken the thumb screws (21) to extend the roll base (13).

Clamping the workpiece
As a general rule, use a machine vice or another suitable clamping device to secure a workpiece in position.
Never hold the workpiece in place with your hand! When drilling, the workpiece should be able to travel on the drill table (4) for selfcentering purposes. Ensure that the workpiece cannot rotate. This is best achieved by placing the workpiece /machine vice on a sturdy block.
Caution! Sheet metal parts must be clamped in to prevent them from being torn up. Properly set the height and angle of the drill table for each workpiece. There must be enough distance between the upper edge of the workpiece and the tip of the drill bit.

Using the laser (Fig. 21)
To switch on: Move the ON/OFF switch (28) to the “I” position to switch on the laser. Two laser lines are projected on the workpiece and intersect at the center of the drill tip contact point. To switch off: Move the ON/OFF switch (28) to the “0” position.

Working light operation (Fig. 21/22)
Note: Always ensure good lighting at the work station Switching on: Move the on/off switch (29) into the “I” position to switch the working light (30) on.
Switching off: Move the on/off switch (29) into the “0” position.

Working speeds
Ensure that you drill at the proper speed. Drill speed is dependent on the diameter of the drill bit and the mate-rial in question. The table below acts as a guide for selecting the proper speed for various materials.
Note: The drill speeds specified are merely suggested values.

Drill bit Ø| Cast iron| Steel| Iron| Alumi- nium| Bronze
---|---|---|---|---|---
3| 2550| 1600| 2230| 9500| 8000
4| 1900| 1200| 1680| 7200| 6000
5| 1530| 955| 1340| 5700| 4800
6| 1270| 800| 1100| 4800| 4000
7| 1090| 680| 960| 4100| 3400
8| 960| 600| 840| 3600| 3000
9| 850| 530| 740| 3200| 2650
10| 765| 480| 670| 2860| 2400
11| 700| 435| 610| 2600| 2170
12| 640| 400| 560| 2400| 2000
13| 590| 370| 515| 2200| 1840
14| 545| 340| 480| 2000| 1700
16| 480| 300| 420| 1800| 1500
18| 425| 265| 370| 1600| 1300
20| 380| 240| 335| 1400| 1200
22| 350| 220| 305| 1300| 1100
25| 305| 190| 270| 1150| 950

Countersinking and center-drilling
With this table drill, you can also countersink and center-
drill. Please observe that countersinking should be performed at the lowest speed, while a high speed is required for center-drilling.

Drilling wood
Please note that sawdust must be properly evacuated when working with wood, as it can pose a health hazard. Ensure that you wear a suitable dust mask when performing work that generates dust.

Electrical connection
The electrical motor installed is connected and ready for operation. The connection complies with the applicable VDE and DIN provisions.
The customer‘s mains connection as well as the extension cable used must also comply with these regulations.

Important information
In the event of an overloading the motor will switch itself off. After a cool- down period (time varies) the motor can be switched back on again. Damaged electrical connection cable The insulation on electrical connection cables is often damaged. This may have the following causes:

• Passage points, where connection cables are passed through windows or doors.
• Kinks where the connection cable has been improperly fastened or routed.
• Places where the connection cables have been cut due to being driven over.
•  Insulation damage due to being ripped out of the wall outlet.

Cracks due to the insulation ageing.
Such damaged electrical connection cables must not be used and are life- threatening due to the insulation damage.
Check the electrical connection cables for damage regularly. Make sure that the connection cable does not hang on the power network during the inspection. Electrical connection cables must comply with the applicable VDE and DIN provisions. Only use connection cables with the marking „H05VV-F“.
The printing of the type designation on the connection cable is mandatory.
AC motor

• The mains voltage must be 230 V~
• Extension cables up to 25 m long must have a cross-section of 1.5 mm2. Connections and repairs of electrical equipment may only be carried out by an electrician. Please provide the following information in the event of any enquiries: Type of current for the motor
  •  Machine data – type plate
  • Machine data – type plate

Cleaning and Servicing

Pull the mains plug before any adjustments, maintenance or repair. Have any work on the device that is not de-scribed in this instruction guide performed by a professional. Only use original parts. Allow the device to cool off before any maintenance or cleaning is undertaken. There is a risk of burning!
Always check the device before using it for obvious defects such as loose, worn or damaged parts, correct the positioning of screws or other parts. Exchange the damaged parts.

Cleaning

Do not use any cleaning agents or solvents. Chemical substances can etch the plastic parts of the device. Never clean the device under running water.

• Thoroughly clean the device after every use.
• Clean the ventilation openings and the surface of the device with a soft brush or cloth.
• Remove chips, dust and dirt with a vacuum cleaner if necessary.
•  Lubricate moving parts regularly.
• Do not allow lubricants to come into contact with switches, V-belts, pulleys and drill lifting arms.

Storage

Store the device and its accessories in a dark, dry and frost-proof place that is inaccessible to children. The optimum storage temperature is between 5 and 30˚C. Store the electrical tool in its original packaging. Cover the electrical tool in order to protect it from dust and moisture.
Store the operating manual with the electrical tool.

References

• scheppach | scheppach

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