metabo KS18 cordless circular saw Instructions

metabo KS18 cordless circular saw

PARTS OVERVIEW

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KS 18 LTX 66 BL

Serial Number11866..

---|---
U| V| 18
n0| /min| 4800
Tmax| mm (in)| 66 (2 19/32)
T90°| mm (in)| 66 (2 19/32)
T45°| mm (in)| 43 (1 11/16)
A| | 0° – 46°
Ø| mm (in)| 165 (6 1/2)
d| mm (in)| 20 (25/32)
a| mm (in)| 1,0 – 2,0 (0.039 – 0,079)
b| mm (in)| max. 2,6 max. 0.102
m| kg (lbs)| 4,5 (9.9)
ah,D/Kh,D| m/s2| < 2,5 / 1,5
LpA/KpA| dB (A)| 87 / 3
LWA/KWA| dB (A)| 98 / 3

Declaration of Conformity

We hereby declare under our sole responsibility that these cordless hand-held circular saws, identified by type  meet all relevant requirements of directives  and standards Technical documents.
For UK only
We as manufacturer and authorized person to compile the technical file  hereby declare under sole responsibility that these cordless hand-held circular saws, identified by type and fulfill all relevant provisions of following UK Regulations S.I. 2016/ 1091, S.I. 2008/1597, S.I. 2012/3032 and Designated Standards EN 62841-1:2015, EN 62841-2-5:2014, EN IEC 63000:2018

Specified Conditions of Use

The hand-held circular saw is suitable for sawing wood, plastics and other similar materials. It must not be used for sawing metals, except for thin aluminium sheets (thinner than 2 mm) and aluminum laminated wooden or composite boards. The machine is not designed for plunge cuts. The user bears sole responsibility for any damage caused by inappropriate use.
Generally accepted accident prevention regulations and the enclosed safety information must be observed.

General Safety Information

For your own protection and for the protection of your power tool, pay attention to all parts of the text that are marked with this symbol

WARNING
Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. Keep all safety instructions and information for future reference. Always include these documents when passing on your power tool.

Special safety instructions

Cutting procedures

DANGER

• Keep hands away from cutting area and the blade.
• Keep your second hand on auxiliary handle, or motor  housing.
• If both hands are holding the saw, they cannot be cut by the blade.
• Do not reach underneath the workpiece.
• The guard cannot protect you from the blade below the workpiece.
• Adjust the cutting depth to the thickness of the workpiece.
• Less than a full tooth of the blade teeth should be visible below the workpiece.
• Never hold the workpiece in your hands or across your leg while cutting.
• Secure the workpiece to a stable platform.
• It is important to support the work properly to minimise body exposure, blade binding, or loss of control.
• Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting tool may contact hidden wiring or its own cord.
• Contact with a live wire will also make exposed metal parts of the power tool live and could give the operator an electric shock.
• When ripping, always use a rip fence or straight edge guide. This improves the accuracy of cut and reduces the chance of blade binding.
• Always use blades with correct size and shape (diamond versus round) of arbour holes.
• Blades that do not match the mounting hardware of the saw will run off centre, causing loss of control.
• Never use damaged or incorrect blade washers or bolt.
• The blade washers and bolt were specially designed for your saw, for optimum performance and safety of operation.

Kickback causes and related warnings

• kickback is a sudden reaction to a pinched, jammed or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator when the blade is pinched or jammed tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator
• If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator.
• Kickback is the result of saw misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.
  • Maintain a firm grip with both hands on the saw and position your arms to resist kickback forces.
  • Position your body to either side of the blade, but not in line with the blade.
  • Kickback could cause the saw to jump backwards, but kickback forces can be controlled by the operator, if proper precautions are taken.
  • When blade is binding, or when interrupting a cut for any reason, release the trigger and hold the saw motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or kickback may occur.
  • Investigate and take corrective actions to eliminate the cause of blade binding.
  • When restarting a saw in the workpiece, centre the saw blade in the kerf so that the saw teeth are not engaged into the material.
  • If a saw blade binds, it may walk up or kickback from the workpiece as the saw is restarted.
• Support large panels to minimize the risk of blade pinching and kickback. Large panels tend to sag under their own weight.
• Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel.
• Do not use dull or damaged blades.
• Unsharpened or improperly set blades produce narrow kerf causing excessive friction, blade binding and kickback.
• Blade depth and bevel adjusting locking levers must be tight and secure before making the cut.
• If blade adjustment shifts while cutting, it may cause binding and kickback.
• Use extra caution when sawing into existing walls or other blind areas. The protruding blade may cut objects that can cause kickback.

Lower guard function

• Check the lower guard for proper closing before each use.
• Do not operate the saw if the lower guard does not move freely and close instantly.
• Never clamp or tie the lower guard into the open position.
• If the saw is accidentally dropped, the lower guard may be bent.
• Raise the lower guard with the retracting handle  7 and make sure it moves freely and does not touch the blade or any other part, in all angles and depths of cut.
• Check the operation of the lower guard spring.
• If the guard and the spring are not operating properly, they must be serviced before use.
• The guard may operate sluggishly due to damaged parts, gummy deposits, or a build up of debris.
• The lower guard may be retracted manually only for special cuts such as plunge cuts and compound cuts.
• Raise the lower guard by the retracting handle 7 and as soon as the blade enters the material, the lower guard must be released.
• For all other sawing, the lower guard should operate automatically.
• Always observe that the lower guard is covering the blade before placing the saw down on bench or floor. An unprotected, coasting blade will cause the saw to walk backwards, cutting whatever is in its path. Be aware of the time it takes for the blade to stop after switch is released.

 Additional safety instructions

Do not use any abrasive wheels. Keep hands away from the rotating tool! Remove debris and similar material only when the machine is at a standstill.

• Wear a suitable dust protection mask.
• Wear ear protectors.
• Wear protective goggles.
• LED light 8 do not observe the LED radiation directly with optical instruments.

CAUTION
Do not stare at operating lamp. Press the spindle locking button only when the motor is at a standstill. Do not reduce the speed of the saw blade by pressing on the sides. The movable guard must not be clamped in the pulled-back position for sawing. The movable guard must move freely, automatically, easily and exactly back into its end position. When sawing materials that generate large quantities of dust, the machine must be cleaned regularly. Make sure that the safety appliances, e.g. the movable guard, are in perfect working order. Materials that generate dusts or vapours that may be harmful to health (e.g. asbestos) must not be processed. Check the workpiece for foreign bodies. When working, always make sure that no nails or other similar materials are being sawed into. If the saw blade blocks, turn the motor off immediately. Do not try to saw extremely small workpieces. During machining, the workpiece must be firmly supported and secured against moving. Clean gummy or glue- contaminated saw blades. Contaminated saw blades cause increased friction, jamming of the saw blade and increase the risk of kickback. Avoid overheating of the saw tooth tips. Avoid melting of the material when sawing plastic. Use a saw blade that is suitable for the material being sawn.
For cleaning e.g. the extraction channel switch the machine off, wait until the saw blade comes to a standstill and remove the battery pack. If the machine is defective, remove the battery pack from the machine.

• Protect battery packs from water and moisture.
• Do not use faulty or deformed battery packs.
• Do not expose battery packs to fire.
• Do not open battery packs.
• Do not touch or short circuit battery pack contacts.
• Remove the battery pack from the machine when not in use.
• Remove the battery pack from the machine before any adjustment or maintenance is carried out.
• Before fitting the battery pack, make sure that the machine is switched off.
• A slightly acidic, flammable fluid may leak from defective Li-ion battery packs.
• If battery fluid leaks out and comes into contact with your skin, rinse immediately with plenty of water. If battery fluid leaks out and comes into contact with your eyes, wash them with clean water and seek medical attention immediately

Transport of li-ion battery packs

The shipping of li-ion battery packs is subject to laws related to the carriage of hazardous goods UN 3480 and UN 3481. Inform yourself of the currently valid specifications when shipping li-ion battery packs. If necessary, consult your freight forwarder. Certified packaging is available from Metabo. Only send the battery pack if the housing is intact and no fluid is leaking. Remove the battery pack from the machine for sending. Prevent the contacts from short-circuiting e.g. by protecting them with adhesive tape. Reducing dust exposure.
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are

• Lead from lead-based paints,
• Crystalline silica from bricks and cement and other masonry products, and
• Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well-ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. This also applies to dust from other materials such as some timber types like oak or beech dust, metals, asbestos. Other known diseases are e.g. allergic reactions, respiratory diseases. Do not let dust enter the body. Observe the relevant guidelines and national regulations for your material, staff, application and place of application (e.g. occupational health and safety regulations, disposal. Collect the particles generated at the source, avoid deposits in the surrounding area. Use suitable accessories for special work. In this way, fewer particles enter the environment in an uncontrolled manner. Use a suitable extraction unit.

Reduce dust exposure with the following measures

• Do not direct the escaping particles and the exhaust air stream towards yourself or nearby persons or towards dust deposits.
• Use an extraction unit and/or air purifiers.
• Ensure good ventilation of the workplace and keep it clean using a vacuum cleaner.
• Sweeping or blowing stirs up dust.
• Vacuum or wash protective clothing.
• Do not blow, beat or brush protective gear.

Overview

1. Parallel stop
2. 2 Clamping levers (for rip fence)
3. Connector (extraction connection piece / chip ejection
4. Handle
5. Trigger
6. Locking button
7. Lever swivelling back the movable guard
8. LED light
9. Handle
10. Adjusting screw for adjusting the 45° sawbblade angle.
11. Guide plat
12. Cutting indicator
13. Undercut button
14. Locking screw diagonal cuts
15. Marking to read the cutting width when using the parallel guide/rip fence)
16. Scale diagonal cut angle
17. Locking lever (depth of cut
18. Scale depth of cut
19. Battery pack release button
20. Hexagon wrench
21. Storage for hexagon wrench
22. Battery pack
23. Capacity and signal indicator
24. Capacity indicator button
25. Groove to place the machine on guide rails different manufacturers / mitre rail
26. Adjusting screw (for adjusting the 0° saw blade angle
27. Saw blade fixing screw
28. Outer saw blade flange
29. Saw blade
30. Inner saw blade flange
31. Movable safety guard
32. Spindle locking button

Initial Operation and Setting

Remove the battery pack from the machine before any adjustment or maintenance is carried out. Before fitting the battery pack, make sure that the machine is switched off. carried out. Before fitting the battery pack, make sure that the machine is switched off.

Battery pack

We recommend the use of LiHD battery packs with a capacity of at least 5.5 Ah. If other battery packs are used, a reduced performance is to be expected. Charge the battery pack before use. Recharge the battery pack if performance diminishes. Instructions on charging the battery pack can be found in the operating instructions of the Metabo charger. In case of Li-Ion battery packs with capacity and signal display equipment specific

• Press the button the LEDs indicate the charge level.
• The battery pack is almost flat and must be recharged if one LED is flashing.

Removing
Press battery pack release button and pull out battery pack.
Inserting
Slide in the battery pack until it engages.

Setting cutting depth

Loosen the locking lever (17) for adjustment. Read the depth of cut that has been set from the scale 18. Push the locking lever 17 again all the way down. It is advisable to set the depth of cut in such a way that no more than half of each tooth on the saw blade juts out under the workpiece..

Slanting saw blade for diagonal cuts

Loosen the locking screw 14. Tilt the motor section against the guide plate (11). Read the angle which has been set from the scale (16). Tighten the locking screw (14) again. For a slanted cut greater 45° undercut. Press the undercut button (13) in and then slant. During the next adjustment the undercut function is automatically deactivated.

Setting extraction connection piece  dust ejection

The connection piece 3 can be rotated to the desired position to extract or eject sawdust. To do this, push the connection piece in up to the stop, turn and pull out again. The connection piece can thus be locked in 8 increments so that it cannot turn.
Sawdust extraction
To extract the sawdust, connect a suitable extraction unit with suction hose to the connection piece 3.

USE

The machine’s multifunctional monitoring system

If the machine switches off automatically, the machine electronics have activated automatic protection mode. A warning signal sounds continuous beeping). The beeping stops after a
maximum of 30 seconds or when the trigger switch 5 is released. In spite of this protective function, overload in is still possible with certain applications and can result in damage to the machine.
Causes and remedies
Battery pack almost flat (the electronics prevent the battery pack from discharging totally and avoid irreparable damage). If one LED 23 is flashing, the battery pack is almost flat. If necessary, press the button (24) and check the LED lamps 23 to see the charge level. If the battery pack is almost flat, it must be recharged.  Long continuous overloading of the machine will activate the temperature cut-out. The machine continues to run with reduced performance until the temperature is back to  normal. In case of excessive overheating, the machine will switch off completely. Leave the machine or battery pack to cool.
Note
If the battery pack feels very warm, the pack will cool more quickly in your AIR COOLED charger. The machine will cool more quickly if yo operate it at idling speed. If the current is too high for example, if the machine seizes continuously for long periods, the machine switches off. Switch off the machine at the trigger switch 5. Then continue working as normal (in this case, read in particular the safety instructions in  Try to prevent the machine from seizing.

Switching on and off

Switching on: Push the locking button 6 forwards and hold, then actuate the trigger 5.

Switching off
Release the trigger switch 5.

Working Directions

Do not switch the machine on or off while the saw blade is touching the workpiece. Let the saw blade reach its full speed before  making a cut. When the hand-held circular saw is added, the
movable guard is swung backwards by the workpiece. Open the lower guard by hand only for special cuts, e.g. angled cuts. Raise the lower guard by the retracting handle (7) and as soon as the blade enters the material, the lower guard must be released For all other sawing, the lower guard should operate automatically. When sawing, never remove the machine from the material with the saw blade turning. Allow the saw blade to come to a standstill. f the saw blade blocks, turn the machine off mediately. Do not set the machine down until the saw lade has come to a standstill. Sawing along a straight line: the cutting indicator is used here 12. The left edge (marked red) indicates the direction of the cut if the saw blade is held vertically. The right edge indicates the direction of the cut if the saw blade is held at 45°.
Note
When sawing without parallel guide/rip fence, insert it the other way around and thus increase the stability of the machine. Sawing along a rail secured on the workpiece: In order to achieve an exact cutting edge, you can attach a rail to the workpiece and then guide the hand-held circular saw by means of the guide plate along this rail.
Sawing with parallel guide
For cuts parallel to a straight edge. The rip fence can be inserted from either side into the support provided for it. The cut width can be read off at the mark (15). Fix using both clamping
levers 2. It is best to calculate the exact cut width by making a test cut. Sawing with a guide rail. For dead straight, tear-free cutting edges with millimetre precision. The anti-slip coating keeps the surface safe and protects the workpiece against scratches.
Battery pack heat generation
Under extremely hard application conditions e.g. sawing thick wooden planks), the heavy load can cause the battery pack to heat > 60 °C. To conserve the battery pack, allow it to cool down before continuing work. Insert a new saw blade. Make sure the direction of rotation is correct. The direction of rotation is indicated by arrows on the saw blade and guard. The contact areas between the inner saw blade flange 30, the saw blade 29, the outer saw blade flange 28 and the saw blade fixing screw 27 must be clean. Put on the outer saw blade flange 28. Ensure that the outer saw blade flange 28 is inserted the correct way round. Tighten the saw blade fixing screw 27 using a hexagon wrench 20 max 5 Nm. Use only sharp, undamaged saw blades. Do not use saw blades that are cracked or that have changed their shape. Do not use any saw blades made from high- alloy high-speed steel HSS. Do not use any saw blades which do not conform to the specified rating. Use only saw blades with a diameter according to the markings on the saw. The saw blade must be suitable for the no-load speed.
Use a saw blade that is suitable for the material being sawn. Use only genuine Metabo saw blades. Saw blades intended for cutting wood or similar materials have to conform to EN 847-1.

Maintenance

Changing saw blades

The saw blade must be stationary. Remove battery pack from machine. Risk of injury, even with the blade at standstill. Wear protective gloves. Press in the spindle locking button (32) and hold in place. Turn the saw spindle slowly with the spanner (20) in the saw blade fixing screw (27) until the lock catches. Unscrew the saw blade fixing screw in anti- clockwise direction and remove the outer saw blade flange (28). Pull back the movable guard (31) and remove the saw blade. Ensure that the inner saw blade flange (30) is inserted in the right way: The inner saw blade flange (30) has 2 sides, diameter 20 mm and 5/8“ (16 mm). Ensure a precise fit of saw blade mounting hole to the inner saw blade flange (30)! Incorrectly installed saw blades do not run smoothly and lead to loss of control.

Correcting the saw blade angle

The saw blade angle has been adjusted at the factory necessary, the saw blade angle can be adjusted for 0° and for 45°. Turn 2 adjustment screws 26 for 0° or adjustment screw 10 for 45°

Cleaning

Remove battery pack from machine.

Dust deposits must be regularly removed from the machine. This includes cleaning the ventilation slits on the motor with a vacuum cleaner. Make sure that the safety appliances, e.g. the movable.

Accessories

• Use only original Metabo or CAS Cordless Alliance System battery packs and accessories. Use only accessories that fulfil the requirements and specifications listed in these operating
  instructions.
  A Dust bag

• B Guide rail

• C Mitre rail

• D Fast-action clamp clip to secure the guide rail

• E Circular saw blades.

• For clean cutting results for straight and cross cuts in soft and hard wood.

• F Battery charger

• G Battery packs with different capacities only buy battery packs only with voltage suitable for your power tool

• H Metabo universal vacuum cleaner

• I Suction hose

• For a complete range of accessories  www.metabo.com or the catalogue.

Repairs

Repairs to electrical tools must ONLY be carried out by qualified electricians. Contact your local Metabo representative if you have Metabo power tools requiring repairs. For
addresses see www.metabo.com. You can download a list of spare parts from www.metabo.com.

Environmental Protection

Observe national regulations on environmentally compatible disposal and on the recycling of disused machines, packaging and accessories. Only for EU countries: never dispose of power tools in your household waste! According to European Directive 2012/19/EU on Waste from Electric and Electronic Equipment and implementation in national law, used power tools must be collected separately and recycled in an environmentally-friendly manner. Battery packs may not be disposed of with regular waste. Return faulty or used battery packs to your Metabo dealer. Do not allow battery packs to come into contact with water. Discharge the battery pack in the power tool before disposal. Prevent the contacts from short circuiting e.g. by protecting them with adhesive tape.

Technical Specifications

• Explanatory notes on the specifications.
• Changes due to technological progress reserved.
• U =Voltage of battery pack n₀ =idle speed.
• Tmₐₓ =maximum depth of cut.
• T₉₀° =adjustable depth of cut 90°.
• T₄₅° =adjustable depth of 45°.
• A =adjustable angular cut angle Ø =saw blade diameter.
• d =saw blade drill diameter.
• a =max. base body thickness of the saw blade.
• b =max. cutting width of saw blade m =weight.
• Measured values determined in conformity with EN 62841.
• Permitted ambient temperature during operation -20 °C to 50 °C limited performance with temperatures below 0 °C.
• Permitted ambient temperature for storage: 0 °C to 30 °C direct current.
• The technical specifications quoted are subject to tolerances (in compliance with relevant valid standards.
• Emission values these values make it possible to assess the emissions from the power tool and to compare different power tools.
• The actual load may be higher or lower depending on operating conditions, the condition of the power tool or the accessories used.
• Please allow for breaks and periods when the load is lower for assessment purposes. Arrange protective measures for the user, such as organisational measures based on the adjusted estimates.
• Vibration total value vector sum of three directions) determined in accordance with EN 62841: ah, D = Vibration emission value Sawing chip board.
• Kh,D = Uncertainty vibration.
• Typical A-effective perceived sound levels: LpA = sound-pressure level.
• LWA = Acoustic power level KpA, KWA= Uncertainty.
• The noise level can exceed 80 dB(A) during operation.
• Wear ear protectors.

References

• Metabo - Power Tools for professional users

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