EXTOL INDUSTRIAL 8791840 Share 20V Cordless Angle Grinder User Manual

June 5, 2024
EXTOL INDUSTRIAL

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EXTOL INDUSTRIAL 8791840 Share 20V Cordless Angle Grinder

EXTOL INDUSTRIAL 8791840 Share 20V Cordless Angle Grinder product
image

fig 01

fig 05

fig 07

Introduction

Dear customer,
Thank you for the confidence you have shown in the Extol® brand by purchasing this product.
This product has been tested for reliability, safety and quality according to the prescribed norms and regulations of the European Union.
www.extol.eu
Manufacturer: Madal Bal a. s., Průmyslová zóna Příluky 244, 76001 Zlín, Czech Republic
Date of issue: 25. 2. 2020

Description and purpose of use

  • The cordless angle grinder Extol®Industrial SHARE 20 V is intended for grinding, sanding and cutting of metal and stone materials without the use of water with the use of work tools intended for use with angle grinders.
  • The cordless caulking gun can be purchased as an accessory to the cordless power tool battery program SHARE 20 V powered using the same of Li-ion battery.

BATTERIES AND CHARGERS FROM THE CORDLESS PROGRAM SHARE 20 V ARE AVAILABLE FOR PURCHASE IF REQUIRED

table 01

  • The angle grinder has a motor without carbon brushes („Brushless motor“), which is more powerful, has a longer lifetime and a lower power consumption for longer battery operating time.
  • The battery is equipped with protection against full discharge, which damages it.

Brushless Motor

  • The quick coupling system for the guard, enables fast tool-free adjustment of the position of the guard.
  • The absence of a power cord provides freedom of movement and increases comfort when working with a cordless power tool.

Technical specifications

technical specifications

Nominal input voltage    18 V DC (terminal voltage of battery without load: 20 V DC)
Max. disc diameter          125 mm
Nominal speed without load n0 = 8500 min-1
Spindle thread                    M14
Weight with batter 2000    mAh 2.0 kg
Weight with battery4000   mAh 2.3 kg
Sound pressure level, uncertainty K  LpA=87.1 dB(A), K=±3 dB(A)
Sound power level; uncertainty K     LwA=98.1 dB(A), K=±3 dB(A)
Max. total vibration ah on the handle (sum of three axes); uncertainty K
planar sanding/grinding (main handle) ah,   AG = 8.363 m/s2; K=±1.5 m/s2
(additional handle) ah,          AG = 4.912 m/s2; K=±1.5 m/s2
Protection marking                   IPX0

MAXIMUM PERMITTED DIMENSIONS FOR CORDLESS ANGLE GRINDER

Grinding disc from bonded abrasive

  • b(thickness)= 6 mm; d= 22.2 mm; D= 115 mm

Wire cup brush

  • b (wire length): max. 30 mm;
  • d (thread size): M14;
  • D (diameter): 65 mm

To achieve the longest possible operating time of the angle grinder per single battery charge, we recommend using the lightest possible accessories, e.g. do not use discs with a thickness of 6 mm for cutting, etc.

  • The declared aggregate vibration value and the declared noise emission level were measured in accordance with standard testing methodology and may be used for the comparison of one tool with another. The declared aggregate vibration value and the declared noise emission level may also be used for determining preliminary exposure.

WARNING

  • Vibration and noise emissions during actual use of the tool may differ from the declared values depending on the method in which the tool is used, particularly the type of work piece that is being worked on.
  • It is necessary to determine the safety measurement for the protection of the operator, which is based on the assessment of exposure under real operating conditions (to include all the parts of the work cycle such as time for which the tool is turned off and when running idle outside the time that it is in operation).

Parts and control elements

Fig. 1, position-description

  1. Spindle lock button for tool exchange
  2. Handle
  3. Battery release button
  4. Battery charge level check button LED indicator lights
  5. Trigger
  6. Trigger lock release button
  7. Motor vents
  8. Front handle
  9. Guard
  10. Washer with blade clamping nut
  11. Guard quick-clamp mechanism lever

Charging the battery

  • To check the battery power level, press the button on the battery and based on the number of lit diodes and the expected duration of operation of the cordless power tool, charge the battery if necessary. If the battery is fully charged, all the LED diodes are lit. The battery can be charged from any charge level without reducing its capacity.

ATTENTION

  • Charge the battery at an ambient temperature range of 10°C-40°C.

    • First insert the battery into the grooves of the supplied charger.

    • Before connecting the charger to the power source, check that the voltage in the power socket corresponds to the range 220-240~50 Hz and that the charger does not have a damaged power cord (e.g. insulation) or case or another part.
      WARNING
      If the charger is damaged, have it replaced with an original in perfect working order from the manufacturer. Only the original charger from the manufacturer may be used for charging the battery, otherwise using a different charger may cause a fire or explosion as a result of inappropriate charging parameters. Protect the power cord of the charger against damage.

    • Connect the charger to an el. power source.

    • On charger Extol® Premium 8891893 (model with a charging current of 2.4 A), the charging process
      is indicated by a green flashing diode with a red lit diode, whilst a fully charged battery is indicated by only a green lit indicator light. On charger Extol® Premium 8891892 (model with a charging current of 4 A) the charging process is indicated only by a red lit LED indicator light and the fully charged process by only a green lit LED indicator light. The battery charge level can be seen by the number of lit LED indicator lights on the battery, which are lit while the battery is charging. The manufacturer reserves the right to modify the above-described indication of the charging and charged process.
      APPROXIMATE BATTERY CHARGING TIMES Battery SHARE 20 V| 4 A charger
      Extol® 8891892| 2.4 A charger Extol® 8891893
      ---|---|---
      8 000 mAh| 120 min.| 200 min.
      6 000 mAh| 90 min.| 150 min.
      5 000 mAh| 65 min.| 110 min.
      4 000 mAh| 60 min.| 100 min.
      2 000 mAh| 30 min.| 50 min.
      Battery SHARE 20 V| 2 × 3.5 A charger Extol® 8891894
      (for 2 batteries)
      4 × 3.5 A charger Extol® 8891895 (for 4 batteries)
      ---|---
      8 000 mAh| 140 min.
      6 000 mAh| 105 min.
      5 000 mAh| 70 min.
      4 000 mAh| 60 min.
      2 000 mAh| 35 min.

    • e) After charging, first disconnect the charger from the el. power source and then, after pressing and holding down the button on the battery, slide the battery out of the grooves in the charger.

Preparing the angle grinder for use

WARNING
Perform installation, service or maintenance tasks on the angle grinder with the battery removed from the angle grinder to eliminate the risk of accidentally star-ting the power tool.

INSTALLATION OF THE ADDITIONAL (FRONT) HANDLE

WARNING

  • The angle grinders must not be used without the front handle installed.
    Screw the additional front handle into the respective hole in the body of the angle grinder based on the required holding position of the angle grinder.
    warning 01

  • For cutting, screw it into the hole on the right or left side of the angle grinder based on whether you are right- or left-handed.

  • For planar sanding/grinding, screw it into the hole in the top part of the angle grinder.

GUARD – INSTALLATION – POSITION (PROTECTIVE USER ZONE)

POSITION OF THE GUARD

WARNING

  • On to the neck of the angle grinder, install the guard, which must be positioned so that, during the use of the angle grinder, it covers the largest part of the disc in the direction towards the user based on the holding position of the angle grinder and protects the user to the maximum degree possible against deflected material fragments, sparks and disc fragments. The protective user zones for the given position of the angle grinder guard are shown in fig. 2. When the grinding part of the disc (work tool) needs to be changed, adjust the position of the angle grinder guard to create a protective zone for the user.

INSTALLING THE GUARD

  • Place the metal tab on the collar of the guard into the ingress in the neck of the angle grinder so that it is possible to place the tab into the groove on the neck of the angle grinder and then turn the guard with the tab in the groove to the required position. Then tilt down the lever of the quick-clamping mechanism and secure the guard on the neck of the angle grinder by screwing in the nut using a suitable installation tool. Screw the nut in so that the guard is properly secured in position and that the quick-clamping lever can be tilted open without the nut needing to be loosened for the case that the position of the guard needs to be adjusted. If the lever of the quick-clamping mechanism cannot be opened, do not loosen the nut more than necessary.
INSTALLATION/REPLACEMENT OF A DISC
  1. Place the washer (fig. 3A or fig. 3B, position 2) on to the spindle of the angle grinder so that it is seated in the ingress of the spindle and turns with it. Use your hand to check that it is correctly seated.

  2. place the disc on to the washer (fig. 3A or 3B, position 3).
    WARNING
    If the disc has a cupped curve, then the disc must be seated on the washer with the convex face downwards, see fig. 3A and 3B.

  3. Screw the outer clamping nut on to the spindle of the angle grinder (Fig. 3A or 3B, position 4). To clamp a thicker (grinding) disc with a maximum thickness of 6 mm, screw the clamping nut with the side of the raised ring towards the disc (Fig. 3A, position 4). To clamp a thin (cutting) disc, screw in the clamping nut facing the disc with the side without the raised ring (Fig. 3B, position 4).

INSTALLING PERMITTED ACCESSORIES ON TO THE SPINDLE OF THE ANGLE GRINDER

WARNING

  • In the event that the angle grinder will be used with accessories having a M14 thread (e.g. wire brush, sanding cut-out holder), prior to screwing on such an accessory on to the spindle of the angle grinder, first remove the bottom washer and screw out the clamping nut and then screw on the required accessory by hand.

WARNING

  • The accessories must be intended for use with an angle grinder, whilst the maximum permitted rotation speed (marked on the accessory) must not be lower than the speed of the angle grinder when running without load (see rating label on the angle grinder). The fact that the accessory can be attached on to the spindle of the angle grinder is does not mean that it is safe to use it with the angle grinder.   It is forbidden to install accessories with a larger diameter and dimensions than specified in the chapter with the technical specifications. Under no condition may the angle grinder guard be removed for the purpose of using accessories with a larger than permitted diameter.
INSERTING A BATTERY INTO THE ANGLE GRINDER
  • Insert the battery into the angle grinder according to fig. 1, so that it clicks in.
Using the angle grinder

WARNING: When using the angle grinder, follow the instructions in the safety instructions. Fig. 4 to 7 show the correct and incorrect methods of work for the various work activities according to the used work tool.

CUTTING WITH CUTTING DISCS
  • While cutting, the angle grinder must be held perpendicular to the plane of the material being cut for the entire duration of the cut and must not be tilted to the sides (see fig. 4). The angle grinder is not intended for cutting with a cooling liquid.
  • While cutting, the workpiece must be firmly secured using suitable clamping tools and when cutting longer workpieces, the workpiece must be supported under both sides near the cutting location to prevent the clamping of the disc inside the cut.
  • When performing planar sanding/grinding using the grinding discs (max. thickness 6 mm) or cutting with a cutting disc, prevent the disc from jumping up and down on the workpiece.
PLANAR SANDING/GRINDING
  • For planar sanding/grinding, screw the additional handle into the hole on the „nape“ of the angle grinder.
  • When grinding/sanding using flap discs, keep the disc at an angle of approx. 15° relative to the grinding plane (fig. 5).
  • When planar sanding/grinding (using flap discs or sand- paper mounted on a bearing disc), do not exert excessive pressure on the angle grinder since the power tool‘s own weight is sufficient. Move the angle grinder in circular motions over the surface of the grounded material.
BRUSHING WITH WIRE BRUSHES

When brushing with wire brushes, do not exert downward pressure on the brush as this worsens the effectiveness of work, accelerates wear and tear of the brush and put too much load on the angle grinder (fig. 6). When using a wire cup brush guide it at an angle of 15° relative to the ground/sanded surface (fig. 7).

WARNING

  • In the event that there is an unusual noise, vibrations or operation while the power tool is running, immediately turn off the power tool, disconnect it from the el. power supply and identify and rectify the cause of this unusual operation. If the unusual operation is caused by a fault inside the power tool, have it repaired at an authorized service center for the Extol® brand through the vendor or directly at an authorized service center (service locations are listed at the website address at the start of this manual).

FORBIDDEN USE

  • Without an additional external dust extraction connection adapter being installed, the angle grinder must not be used for cutting and grin-ding/sanding materials during which a significant amount of dust is generated such as for example grooving of masonry, cutting plasterboard, bricks, tiles and ceramics since this would result in the motor burning up due to the clogging of the motor vents with dust or to the short-circuiting of the trigger due to the accumulated dust becoming damp inside the trigger, or other types of motor damage caused by dust. For this purpose, there are special masonry grooving machines or tile cutters that have greater protection against generated dust with a differently adapted guard, which is additionally equipped with a socket for attaching external dust extraction, which angle grinders do not have in the standard design. The fact that it is possible to clamp cutting discs intended, amongst other things, for cutting or grooving masonry, does not necessarily mean that it is possible to cut materials with an angle grinder when the angle grinder is not intended for such cutting (see also described determining use contained in user‘s manuals of professional angle grinders of other brands on the market).

WARNING
Extraction adapters intended for installation on angle grinders with a disc diameter of 125 mm are supplied to the market by several manufacturers. For the safe use of the angle grinder with the extraction adapter it is, however, necessary for the extraction adapter to be properly installed and secured on to the angle grinder, whilst the extraction adapter must enable the proper and safe clamping of the disc on the spindle under the condition that the disc must not be touching any part of the guard. After installation of the extraction adapter on the angle grinder and before starting it, first check that the extraction adapter has been safely installed and that the disc is safe for operation of the angle grinder.

INFORMATION ABOUT PROTECTION AGAINST OVERLOADING AND FULL BATTERY DISCHARGE

The battery is equipped with protection against full discharge and overloading, which damages it. This protection manifests its self by the power tool coming to a sudden stop even when the trigger switch is pressed, when the battery has been discharged multiple times. When the trigger switch is released and then pressed again, the power tool will start again for a short time, but then it will stop running again. This is not a fault, but rather serves as protection. For longer term operation or greater load (e.g. grin- ding) it is necessary to use a battery with a higher capacity.

General safety instructions for power tools

WARNING! It is necessary to read all the safety instructions, the user‘s manual, images and regulations supplied with this power tool. Not adhering to any of the following instructions may lead to injury by electrical shock, a fire and/or a serious injury to persons.
All the instructions and the user‘s manual must be kept for possible future reference. The term „power tool“ in all hereafter provided warnings is defined as an tool powered from the power grid (via a power cord) or a tool powered from a battery (without a power cord / cordless).

  1. SAFETY IN THE WORK AREA
    • The work area needs to be kept clean, tidy, and well lit. Untidiness and dark areas in the work area are sources of
    • The power tool must not be used in environments where there is an explosion hazard, where there are flammable liquids, gases or The power tool generates sparks which could ignite dust or vapors.
    • When using the power tool, it is necessary to prevent children and other persons access. If the user becomes distracted, they may lose control over the activity being performed.
  2. ELECTRICAL SAFETY
    • The plug on the power cord must correspond to the power socket outlet. The power plug must never be modified in anyway. Socket adapters must not be used with power tools that have a safety earth grounding connection. Power plugs that are not damaged by modifications and that correspond to the power socket will limit the danger of injury by electrical shock.
    • The user‘s body must not come into contact with grounded objects, such as pipes, central heating radiators, stoves and refrigerators. The risk of injury by electrical shock is greater when your body is in contact with the ground.
    • Power tools must never be exposed to rain, moisture or wetness. The entry of water into the power tool increases the danger of injury by electrical shock.
    • The flexible power cord must not be used for any other purposes. Power tools must not be carried or pulled by the power cord, nor may the power plug be disconnected by pulling on the power cord. The power cord must be protected against heat, grease, sharp edges or moving parts. Damaged or tangled power cords increase the danger of injury by electrical shock.
    • If the power tool is used outdoors, an extension cord suitable for outdoor use must be used. Using extension cords designed for outdoor use, limits the risk of injury by electrical shock.
    • If the power tool is used in damp areas, it is necessary to use a power supply protected by a residual current device (RCD). The use of an RCD limits the danger of injury by electrical shock. The term „residual current device (RCD)“ may be substituted for by the term „ground fault circuit interrupter (GFCI)“ or „earth leakage circuit breaker (ELCB)“.
  3. SAFETY OF PEOPLE
    • When using the power tool, the user must be attentive and pay attention to what they are currently doing and must concentrate and use common sense. The power tool must not be used when the user is tired or under the influence of drugs, alcohol or medication. Momentary inattentiveness when using the power tool may result in serious injury to persons.
    • Use personal protective aids. Always wear eye protection. Use protective aids, such as a respirator, safety footwear with anti-slip soles, hard head cover or hearing protection appropriately to the work conditions; they reduce the risk of injury to persons.
    • It is essential to avoid accidentally starting the power tool. It is necessary to check that the trigger is in the Off position before plugging the power plug into a power socket and/or when connecting the battery pack, lifting or carrying the power tool. Carrying the power tool with a finger on the trigger or connecting the power tool‘s plug with the switch engaged may cause an accident.
    • It is necessary to remove all adjustment tools and spanners before turning on the power tool. An adjustment tool or spanner left attached to a rotating part of the power tool may result in injury to persons.
    • The user may only work in locations that they can reach safely. The user must always maintain a stable stance and balance. This will provide better control over the power tool in unforeseeable situations.
    • Dress in an appropriate manner. Do not wear loose clothing or jewelry. The user must ensure that they have hair and clothing at a sufficient distance from moving parts. Loose clothing, jewelry and long hair may become caught in the moving parts.
    •  If there is equipment available for the extraction and collection of dust, it is necessary that such equipment is connected and used correctly. The use of such equipment may limit the danger posed by the created dust.
    • The user must not become complacent and start ignoring the fundamentals of power tool safety due to the routine arising from frequent use of the power tool. Careless activity may cause serious injury within a fraction of a second.
  4. OPERATING AND MAINTAINING POWER TOOLS
    •  Power tools must not be overloaded. It is necessary to use power tools that are designed for the work being performed. Appropriate power tools for a given task will do the job better and with greater safety.
    • Power tools that cannot be turned on and off with a trigger/switch must not be used. Any power tools that cannot be controlled using a trigger/switch are dangerous and must be repaired.
    • Before making any adjustments, replacing accessories or before storing the power tool, it is necessary to pull the power plug out of the power socket and/or remove the battery pack out of the power tool, if it is removable. These preventative safety measures limit the danger of accidentally starting the power tool.
    • When not used, the power tool must be stored out of children‘s reach, and persons not acquainted with the power tool or these instructions must not be permitted to use the power tool. A power tool in the hands of inexperienced users is dangerous.
    • Power tools and accessories need to be maintained. It is necessary to check the adjustment of moving parts and their movement; focus on cracks, broken parts or any other circumstances that may threaten the proper operation of the power tool. If the power tool is damaged, it is necessary to have it repaired before using it again. Many accidents are caused by insufficiently maintained power tools.
    • It is necessary to keep cutting power tools clean and sharp. Correctly maintained and sharpened cutting power tools are less likely to get stuck on material or to jam and they are also easier to control.
    • It is necessary to use power tools, accessories, working tools, etc. in accordance with these instructions and in such a manner as prescribed for the specific power tool with respect to the given work conditions and the type of work being performed. Using power tools for tasks other than for which they are designed may lead to dangerous situations.
    • Handles and grip surfaces must be kept dry, clean and free of grease. Slippery handles and grip surfaces do not ensure a safe grip and control over the power tool in unexpected situations.
  5. OPERATING AND MAINTAINING CORDLESS POWER TOOLS
    • The power tool charge only using the charger specified by the manufacturer. A charger that may be suitable for one type of battery pack, may lead to a fire hazard if used with a different battery pack.
    • Only use the tool with a battery pack that is explicitly determined for the given tool. Using any other battery pack may create a accident or fire hazard.
    • When the battery pack is not being used, protect it against contact with other metal items such as paper clips, coins, keys, nails, screws or other small metal items that could make a connection between both battery contacts. Short circuiting the battery contacts may cause burns or a fire.
    • Incorrect use may cause liquids to leak out of the battery; avoid coming into contact with them. In the event of accidental contact with these liquids, rinse the affected area with water. In the event that the liquid enters the eye, seek medical help. Liquids leaking from the battery may cause inflammations or burns.
    • A battery pack or power tool that is damaged or modified, must not be used. Damaged or modified batteries may behave erratically, which may result in a fire, an explosion or an injury hazard.
    • Battery packs or power tools must not be exposed to a fire or excessive heat. Exposure to fire or a temperature exceeding 130°C may result in an explosion.
    • It is necessary to adhere to all battery charging instructions and not to charge the battery pack or power tool outside the tempe-rature range specified in this user‘s manual. Incorrect charging, or charging at temperatures outside the specified range may damage the battery and increase the risk of fire.
  6. SERVICE
    • Have your cordless power tool repaired by a qualified person using identical spare parts. This will ensure that the same level of safety will be achieved as before the repair of the power tool.
    • Damaged battery packs must never be repaired. The battery pack should only be repaired by the manufacturer or at an authorized service center.

Safety instructions for all work activity

Safety warnings common for the work activities of sanding, planar grinding, grinding with wire brush or abrasive cutting.

  • This power tool is intend for use as a sander, planar grinder, wire brush grinder or as
    a cutting tool. It is necessary to read all the safety warnings, instructions, illustration and specifications given for this power tool. Not adhering to all the instructions below, may result in injury by electrical shock, a fire and/or serious injury.

  •  It is not recommended to use this power tool for work activities such as polishing. Performing work tasks for which this power tool is not intended may lead to risks and cause injuries of persons.

  • Accessories that are not expressly designed and recommended by the manufacturer of the power tool must not be used. The simple fact that the accessory can be attached to your power tool does not guarantee its safe operation.

  • The nominal speed of accessories must be at least equal to the maximum speed marked on the power tool. Accessories that operate at higher speeds than their nominal speed may break and disintegrate.

  • The outer diameter and thickness of the accessory must be within the limits of the nominal range for the given power tool. Inappropriately sized accessories cannot be sufficiently protected or controlled.

  • The threaded fastening element on the accessory must correspond to the thread on the spindle of the angle grinder. The clamping hole on accessories that are mounted on flanges, must be suitable for the limiting diameter of the flange. Accessories that do not correspond to the power tool installation dimensions will be unbalanced, may vibrate excessively and may result in loss of control.

  • Damaged accessories must not be used. Prior to every use, check the accessories: on grinding discs for chipping and cracking, on support plates for cracks, tears or excessive wear, on steel brushes for loosened or cracked bristles. If the accessory or the power tool were dropped, check it for damage or install undamaged accessories. After checking and installing an accessory, the user and bystanders must stand away from the plane of the rotating accessory, and allow the power tool to run at the highest speed without load for one minute. Damaged accessories will usually break or disintegrate during this test period.

  • Personal protective aids must be used. Depending on the level of use, it is necessary to use a face shield or protective glasses or goggles. A dust mask, hearing protection, gloves and work apron capable of stopping small fragments of the abrasive or workpiece must be worn. Eye protection must be able to stop flying fragments that are created during various work activities. A dust mask or respirator must be able to filter out par-ticles created during a given activity. Long term exposure to high intensity noise may result in hearing loss.

  • Bystanders must remain at a safe distance from the work area. Everybody that enters the work area must use personal protective work aids. Fragments from the workpiece or damaged accessories may fly out and cause injury also outside the direct vicinity of the work area.

  • When performing activities, where the grin-ding tool may come into contact with hidden conduits or its own power cord, the power tool must be held only by the insulated holding surfaces. In the event that the machining tool comes into contact with a „live“ conduit, the uninsulated metal parts of the tool will become live and may result in the user suffering injury by electrical shock.

  • The flexible power cord must be located out of range of the rotating power tool. In the event that the user loses control, the flexible power cord could be cut or ground through, and a hand or arm of the user may be pulled into the rotating work tool.

  • The power tool must never be put down until the work tool comes to a complete stop. The rotating work tool may catch the surface and rip the power tool out of the user‘s control.

  • The power tool must never be started at the side of the user while being carried. In the pace event of accidental contact, the rotating work tool may
    become entangled in the user‘s clothing and pull itself towards the body.

  • The vents on the power tool must be cleaned regularly. The motor fan pulls dust into the case and excessive accumulation of metal dust may create an electrical hazard.

  • The power tool must not be in the vicinity of flammable materials. These material could catch on fire from emitted sparks.

  • Accessories that require cooling with a liquid must not be used. Using water or other cooling liquids may cause injury or death by electrical shock.

OTHER SAFETY INSTRUCTIONS FOR ALL WORK ACTIVITY
KICKBACK AND RELATED WARNINGS
Kickback is a sudden reaction to the clamping or jamming of a rotating disc, support pad, brush or other accessories. Clamping or jamming will cause an abrupt stoppage of the rotating work tool, which will subsequently cause the power tool to uncontrollably move in the opposite direction to the rotation direction of the work tool at the point of jamming.
For example: if the grinding disc is clamped or jammed in a workpiece, the edge of the disc that is entering the clam-ping point may enter the surface of the material and cause the disc to be pushed out upwards or ejected. The disk may jump towards the user or away from the user depending on the rotation direction of the disc at the clamping point. In such cases, grinding discs may also crack.
Kickback results from the incorrect use of the power tool and/or incorrect work procedures or conditions, and can be prevented by properly adhering to the safety measures specified below.

  • The power tool needs to be held firmly and a correct body and hand posture must be maintained to resist kickback forces. The auxiliary handle must always be used if the power tool is equipped with it in order to ensure maximum control over kickback or reaction torque when the power tool is started. The user is able to control the reaction torque and kickback forces if they adhere to the correct safety measures.
  • Hands must never come close to a rotating work tool. The kickback of a power tool may fling away the user‘s hand.
  • One must not stand in the location, where the power tool would travel in the event of kickback. Kickback will fling the power tool in the opposite direction to the disc‘s movement direction at the jamming point.
  • It is necessary to pay special attention when machining corners, sharp edges, etc. It is necessary to prevent the work tool from jumping and jamming. Corners, sharp edges or jumping have a tendency to jam the rotating work tool and cause loss of control or kickback.
  • It is forbidden to attach a saw chain woodcarving disc or saw disc with teeth to the power tool. These saw blades very often cause kickback and loss of control.

ADDITIONAL SAFETY INSTRUCTIONS FOR GRINDING AND CUTTING WORK TASKS

SAFETY WARNINGS

SPECIFIC TO GRINDING, SANDING AND ABRASIVE CUTTING WORK TASKS:

  • Use only the type of discs that are recommended for this power tool and the specific guard that is designed for the selected disc. Discs for which the power tool was not designed cannot be cove-red in the appropriate manner and are dangerous.
  • The grinding surface of discs that are lowered in the middle, must be installed below the level of the guard‘s edge. An incorrectly installed disc that extends past the level of the protective guard‘s edge cannot be sufficiently protected.
  • The guard must be safely attached to the power tool and located for maximum safety so that only the smallest part of the disc is uncovered in the direction of the user. The guard helps to protect the user against broken off disc fragments, accidental contact with the disc and sparks that may ignite clothing.
  • Discs must only be used for their recommended use. For example: it is not permitted to use the side of a cutting disc. Abrasive cutting discs are intended for peripheral cutting, and lateral forces acting on these discs could fracture them.
  • Undamaged disc flanges must always be used, and they must have the correct size and shape for the selected disc. Correct disc flanges support the disc and thereby reduce the risk of the disc cracking. Cutting disc flanges may differ from grinding disc flanges.
  • It is forbidden to use worn out discs of originally larger dimensions, that are intended for larger power tools. Discs intended for larger power tools are not suitable for the faster rotation speed of smaller power tools and may crack.

ADDITIONAL SAFETY INSTRUCTIONS FOR CUTTING
ADDITIONAL SAFETY WARNINGS SPECIFIC TO ABRASIVE CUTTING WORK TASKS:

  • A cutting disc must not jam inside the material, nor may excessive pressure be exerted on it. One must not attempt to achieve and excessive cutting depth. Overloading the disc increases the load and tendency towards warping or jamming of the disc in the cut and the possibility of kickback or the disc cracking.
  • Do not stand along the axis of a rotating disc or behind it. The moment that the disc at the work point is moving away from the body of the user, the possible kickback may thrust the slipping disc and the power tool directly at the user.
  • If the disc becomes jammed or the cutting task is for some reason interrupted, the power tool must be turned off and held still until the disc comes to a complete stop. The user must never attempt to pull a cutting disc out of a cut while the disc is moving because kickback could occur. It is necessary to check the situation and remedy it to prevent the possibility of the disc jamming.
  • Cutting must not be restarted inside the workpiece. The disc is allowed to reach full speed and is then again plunged into the cut. If the power tool is restarted with the disc still plunged inside the cut, it may jam, it may be pushed upwards or kick-back may result.
  • Panels and other large workpieces need to be supported from underneath to reduce the risk of jamming the disc and kickback. Large workpieces have a tendency to buckle under their own weight. Supports must be placed underneath the workpiece near the cutting line and near the edges on both sides of the disc.
  • It is necessary to pay special attention when „cutting into a cavity“ on existing walls or other blind areas. The penetrating disc may cut gas or water pipes, electrical conduits or items that may cause kickback.

ADDITIONAL SAFETY INSTRUCTIONS FOR PLANAR SANDING/GRINDING WORK TASKS

SAFETY WARNINGS SPECIFIC

TO WORK ACTIVITY RELATED TO PLANAR SANDING/GRINDING:

  • An excessively large sandpaper is not used with the sanding plate. When selecting a sandpaper, it is necessary to follow the manufacturer‘s recommendations. A large sandpaper that extends past the perimeter of the sanding plate risks tearing and may cause jamming, tearing of the disc or kickback.

ADDITIONAL SAFETY INSTRUCTIONS FOR WIRE BRUSH GRINDING WORK TASKS

SAFETY WARNINGS SPECIFIC

TO WIRE BRUSH GRINDING WORK TASKS:

  • Even during standard activity, wire bristles are Rejected from the brush. The wires must not be overloaded by excessive pressure on the brush.
    Wire bristles can easily penetrate through light clothing and/or skin.

  • In the event that the use of a guard is recommended for use with the wire brush, ensure that there is no contact between the wire disc or brush and the guard. The wire disc or brush may during work due to the effect of load and centrifugal forces increase its diameter.

The cordless power tool creates an electromagnetic field during operation, which may negatively affect the operation of active or passive medical implants (pace event makers) and threaten the life of the user. Prior to using this power tool, ask a doctor or the manufacturer of the implant, whether you may work with this power tool.

  • Do not use the cordless power tool for a purpose other than that for which it was designed. Do not modify the saw for different applications.
  • When using the cordless power tool, use certified eye and ear protection and gloves with a sufficient level of protection, and when cutting materials during which dust is generated, also protection of the respiratory tract (consult the necessary level of protection at a personal protective aids store). Inhalation of dust is damaging to health.

Safety instructions for the charger

  • Read the user‘s manual before charging.
  • The charger is intended only for charging indoors. It is necessary to protect it against rain, high humidity and temperatures over 40°C.
  • Prevent the charger from being used by persons (including children) whose physical, sensory or mental disability or incapacity or insufficient experience or knowledge prevents them from safely using the appliance without supervision or instruction. Children must not play with the appliance. It is generally not assumed that the charger will be used by very small children (age 0- 3 years inclusive) and used by small children without supervision (age between 3 and 8 years). It is conceded that seriously handicapped persons may have needs outside the level specified by this norm (EN 60335).
  • When charging, provide for ventilation since fumes maybe released from the battery if it is damaged as a result of incorrect handling.
  • Charge the battery at temperatures in the range 10°C to 40°C.
  • Protect the charger and its power cord against damage. Protect the charger‘s charging terminals against conductive bridging when the charger is under voltage, otherwise there is a risk of short circuiting. Protect the plug of the power cord against deformation or other
    types of damage.

MEANINGS OF MARKINGS ON THE LABEL OF THE CHARGE


| Protect the charger against rain, high humidity and the entry of water. Use indoors.
---|---
| Product with protection class II.
| Safety protective transformer that is safe in the event of a malfunction.
**| Socket (connector) intended for charging with direct current.
220-240 V ~50 Hz| ** Input voltage and frequency
20 V / 2.4 A| Output (charging) voltage and current.

Note regarding table 2:
The meaning of other pictograms that are identical to the pictograms shown on the cordless power tool are explained in table 4.

Additional safety instructions for the battery

  • Protect the battery against rain, frost, high humidity, temperatures above 50°C, against mechanical damage (e.g. being dropped) and never open or burn it. Prior to storing the cordless power tool, take the battery out of it and charge it fully. Store the battery fully charged and removed from the power tool, and to ensure the longest possible lifetime fully charge it after several months (no later than after 6 months).
  • Protect the battery contacts against soiling, deformation or other damage and prevent conductive bridging of the battery contacts by taping over the connectors, e.g. using plastic tape, to prevent the battery from short-circuiting, which could result in a subsequent fire or explosion.
  • Ensure that children do not play with the battery.

MEANINGS OF MARKINGS ON THE LABEL OF THE BATTERY

| Do not expose the battery to direct sunlight and temperatures over 50°C.
---|---
| Do not burn the battery.
| Prevent the battery from coming into contact with water and high humidity.
**| Do not throw the battery out with household waste, see subsequent paragraph about waste disposal
| Terminal voltage of a fully charged battery without load.
2 000 mAh| ** Battery capacity.

Note regarding table 3:
The meaning of other pictograms that are identical to the pictograms shown on the cordless power tool are explained in table 4.

Meanings of the markings on the label of the cordless power tool

| Before using the cordless power tool, carefully read the user’s manual and ensure that you understand the mar- kings on the cordless power tool.
---|---
| The user and other persons in the work area must use certified eye, ear and respiratory tract (when dust is generated) protection with a sufficient level of protection.
| It meets the respective EU harmonization legal directives.
****| Do not throw the electrical equipment out with household waste, see subsequent paragraph about waste disposal.
Year of manufacture and serial number (SN:)| The year of manufacture and the serial number of the power tool is provided on the product’s rating label.

Maintenance and cleaning

  • The cordless power tool requires no special maintenance during the course of its lifetime. Regularly inspect and clean the motor vents. Clogged motor vents prevent air flow, which may lead to the motor overheating and a fire. For cleaning, for example a brush can be used.
  • Do not use organic solvents (e.g. acetone) for cleaning the plastic cover, this would damage it. The plastic cover can be cleaned using a damp cloth, however, prevent the ingression of water into the power tool.
  • For safety reasons, original parts from the manufacturer must be used for repairs of the power tool.
  • For warranty repairs of the product, please contact the vendor from whom you purchased the product and they will organize repairs at an authorized service center for the Extol® brand. For a post warranty repair, please contact the authorized service center of the Extol® brand directly (you will find the repair locations at the website at the start of this user‘s manual).

 Storage

  • Store the cleaned cordless power tool in a safe, dry location that is out of reach of children and protect it against direct sunlight, radiant heat sources, frost, high humidity and ingression of water. Prior to storing the cordless power tool, take the battery out of it.

  • Protect the battery against rain, frost, high humidity, temperatures above 50°C, against mechanical damage (e.g. being dropped) and never open or burn it. Prior to storing the cordless power tool, take the battery out of it and charge it fully. Store the battery fully charged and removed from the power tool, and to ensure the longest possible lifetime fully
    charge it after several months (no later than after 6 months).

  • Protect the battery contacts against soiling, deformation or other damage and prevent conductive bridging of the battery contacts by taping over the connectors, e.g. using plastic tape, to prevent the battery from short-circuiting, which could result in a subsequent fire or explosion.

  • Ensure that children do not play with the battery or the cordless power tool.

Waste disposal

  • Throw packaging into the appropriate sorted waste container.
  • Unusable cordless power tools and chargers are electrical equipment that must not be thrown out with household waste, but rather according to the European Directive 2012/19 EU, they must be handed over for ecological disposal/recycling at an appropriate electrical waste collection point.
  • Prior to handing over the cordless power tool for disposal, the battery must be removed, which, likewise, must not be thrown out with household waste, but rather must be handed over separately for ecological disposal at a battery collection point. You will receive information about electrical equipment collection points at your local town council office.

References

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