Source 4WRD II
HPL to LED Retrofit (CE)
Installation and User Manual
Version 2.0.0
Part Number: 7067M1210-2.0.0 Rev B
Released: 2021-05

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ETC intends this document, whether printed or electronic, to be provided in its entirety.

Introduction

The Source 4WRD II LED is a replacement for a standard Source Four burner assembly. It converts the HPL source to a white-light LED and provides a significant reduction in power consumption.
The Source 4WRD II LED retrofit kit is available in 80 CRI, 90 CRI (Gallery), and 90 CRI Daylight (Gallery) variants.

Note: The Source 4WRD II LED retrofit kit is not compatible with Source Four LED, Fresnel, PAR, PARNel, or jr fixtures.
Help from ETC Technical Services

If you are having difficulties and your problem is not addressed by this document, try the ETC support website at support.etcconnect.com or the main ETC website at etcconnect.com. If none of these resources are sufficient, contact ETC Technical Services directly at one of the offices identified below. Emergency service is available from all ETC offices outside of normal business hours.
When calling for help, take these steps first:

• Prepare a detailed description of the problem
• Go near the equipment for troubleshooting
• Find your notification number if you have called in previously

ETC, Inc.
Americas
Technical Services Department
3031 Pleasant View Road
Middleton, WI 53562
800-775-4382 (USA, toll-free)
+1-608 831-4116
[email protected]| ETC GmbH
Germany, Austria, Switzerland,
Eastern Europe, and Russia
Technical Services Department
Ohmstrasse 3
83607 Holzkirchen, Germany
+49 (80 24) 47 00-0
[email protected] | ETC Ltd
Europe, Middle East, and Africa
Technical Services Department
26-28 Victoria Industrial Estate
Victoria Road,
London W3 6UU England
+44 (0)20 8896 1000
[email protected]
---|---|---

Safety

The Source 4WRD II fixture is intended for professional use only. Read the entire manual before using this equipment.
WARNING: This fixture must be installed by a qualified electrician in accordance with all national and local electrical and construction codes and regulations.

WARNING: Note the following safety warnings before use:

• Do not mount the fixture on or near a flammable surface.

• Do not use this fixture with a damaged power lead. If the power lead (cord set) is damaged, it must be replaced.

• Mount and support the fixture only by the primary suspension holes in the yoke.

• Suspend the fixture from a suitable structure using only hardware rated for the weight of the fixture.

• In addition to primary suspension, attach a safety cable to the fixture housing. An appropriate attachment point (hole) is provided in the protruding tab on the fixture
  housing.

• Disconnect the unit from power and DMX and allow the fixture to cool before removing or installing accessories, and before all cleaning and maintenance.

• Do not cover the fixture with material that is used for thermal insulation.

• The Source 4WRD II LED is not user-serviceable. Field modification of the Source 4WRD II LED will void your ETC warranty.

• Do not use the fixture below 5°C (41°F).

• The minimum storage temperature is 5°C (41°F). When the fixture has been stored or transported in cold temperatures, allow it to warm to room temperature for a minimum of 1 hour before applying power.
  Applying power to a cold fixture will cause damage to the fixture and void the ETC warranty.

• Do not use this fixture if a glass lens is deeply scratched or cracked. Damaged lenses must be replaced.

• To prevent wiring damage or abrasion, do not expose wiring to edges of sheet metal or other sharp objects.

• Use the fixture in dry locations only, where humidity does not exceed 90 percent (non-condensing). These fixtures are not intended for outdoor use.

Specifications

For full product specifications, see the Source 4WRD II LED datasheet at etcconnect.com.
Electrical

• 209–252 VAC 47–53 Hz power input
• 175 W draw at full
• Recommended 2 fixtures per dimmer circuit (ED15 module)
• Maximum of 6 fixtures per non-dimmed circuit (ER15AFR module)
• If using in DMX mode: Connect the fixture to relay, constant power, or dimmer with regulation off and parked at full
• Inrush: 12 A (first half-cycle)

Typical Power Consumption

Environment

• Ambient operating temperature: 5°C–40°C (41°F–104°F)
• Minimum storage temperature: 5°C (41°F)
• Maximum recommended ambient operating temperature: Ta=50°C (122°F)
• Maximum anticipated external surface temperature: Tmax=63°C (145°F) at Ta=50°C (122°F)
• External Temperature (steady-state achieved) at 25°C (77°F) ambient: 38°C (100°F)

Weight

• Source 4WRD II LED retrofit kit only: 1.69 kg (3.73 lb)
• Source 4WRD II LED installed on 26° fixture with yoke: 5.48 kg  (12.1 lb)

Optical
Compatible with all ETC Source Four lens tubes.

Retrofit the Fixture

WARNING: RISK OF FIRE OR ELECTRIC SHOCK! Installing the Source 4WRD II LED retrofit kit requires knowledge of luminaire electrical systems. If you are not qualified, do not attempt installation. Contact a qualified electrician.

Note: THE RETROFIT KIT IS ACCEPTABLE AS A COMPONENT OF A LUMINAIRE WHERE THE SUITABILITY OF THE COMBINATION SHALL BE DETERMINED BY AUTHORITIES HAVING JURISDICTION.

Wire the Power Connector
If you ordered a Source 4WRD II retrofit without a power connector, wire the connector in accordance with all national and local electrical codes:

• Brown = Live
• Blue = Neutral
• Green/Yellow = Protective earth

Remove Incandescent Lamp Housing

1.  Unplug the Source Four incandescent fixture and place it on a flat, stable surface.
2.  Loosen the brass thumb screw located above the beam adjustment knob. The lamp housing is now loose.
3.  Slide the lamp housing away from the fixture body and locate the screw that secures the earth bond wire to the fixture body. Loosen and remove the screw and accompanying washer to free the earth bond wire.
4.  Remove the lamp housing from the fixture body.

Note: The burner assembly is no longer needed. If you would like ETC to recycle the burner assembly, contact ETC Technical Services for more information. See Help from ETC Technical Services on page 2.

Install the Source 4WRD II Retrofit

WARNING: RISK OF FIRE OR ELECTRIC SHOCK! Install this kit only onto luminaires that have the construction features and dimensions shown in the images in this document and where the input rating of the retrofit kit does not exceed the input rating of the luminaire.
WARNING: Do not make or alter any open holes in an enclosure of wiring or electrical components during kit installation.

CAUTION: Do not touch or clean LED emitters with anything other than oil- free canned air.

Tools required:

• Adjustable wrench

• 2 Phillips screwdriver

1. Use oil-free canned air to clean the LED emitters before you install the retrofit. Do not touch the LED emitters.
2.  With the fixture resting securely on a flat surface, attach the supplied threaded post to the back end of the fixture body. Use an adjustable wrench to tighten the threaded post-one-quarter turn past finger tight.
3. Secure the earth bond wire to the fixture body using the provided screw and washer.
4.  Gently slide the Source 4WRD II LED onto the fixture body and threaded post while guiding the LED tower into the lamp housing hole, as shown in the following image. Take care to prevent contact between the LEDs and the reflector.
5. Use a #2 Phillips screwdriver to tighten the screw located on the back end of the Source 4WRD II LED, directly above the Z-adjustment knob.
6.  Pull gently to verify secure attachment.
7. Set the Z-adjustment using the Z-adjustment knob. See Set the Z- adjustment on page 14.

Install the Fixture

Attach Hanging Clamp and Safety Cable
The hanging clamp attaches the fixture to the mounting pipe and allows you to adjust the position of the mounted fixture. ETC recommends using 1.5 in schedule 40 pipe.
Tightly fasten the hanging clamp to the yoke, and then connect the safety cable.

Connect Cables
You can control the fixture using AC power or DMX. Configure the fixture to use the appropriate control method on the user interface. See Configure the Fixture on page 13.

WARNING: Do not use or store the Source 4WRD II fixture below 5°C (41°F). When the fixture has been stored or transported in cold temperatures, allow it to warm to room temperature for a minimum of 1 hour before applying power. Applying power to a cold fixture will cause damage to the fixture and void the ETC warranty.

Note: For optimum performance, make sure that your dimmer is out of regulated mode. See Line-dimming on the facing page for recommended dimmer settings.
Note: Connecting both power and data from a SmartBar 1 to a Source 4WRD II fixture may cause flickering.

1. If you are using DMX control: Connect one RJ45 data cable for data-in and one for data-thru, as needed. Use the strain relief at the bottom of the fixture to support the data cables. Leave a loop of data cable between the connector and the strain relief to ensure that the connection point is not stressed.
   •To order an RJ45-to-female XLR adapter, use ETC part number W6538.
   •To order an RJ45-to-male XLR adapter, use ETC part number W6539.

2.  If you are using DMX control and this is the last fixture in the line, terminate the fixture with a 120 Ohm resistor. Please contact your ETC customer service representative to purchase ETC part number N4086. See Help from ETC Technical Services on page 2.

3. Connect the fixture to the power source.

DMX Dimming

When dimming via DMX, consider the following:

• When using DMX over Cat5, use Cat5e or better.
• Cable distance for full DMX daisy chain must not exceed 300 m (1000 ft).
• Up to 32 fixtures can be connected together into a daisy chain.
• The fixture cannot be controlled via Ethernet protocols and should not be directly connected to an Ethernet system.
• When DMX data is lost, the LED emitters turn off.
• The fixture uses a single DMX channel for intensity control.

DMX pinout

Line-dimming

When line-dimming the fixture, set the parameters as shown in the following tables to ensure that the dimmer is out of regulated mode.
(You may need to adjust dimmer settings for optimal fixture control).
In addition to the recommended settings in the following tables, you may need to increase the SCR Off Time from the default setting. Contact ETC for assistance in changing the SCR Off Time, or any other CEM classic, CEM+, or CEM3 settings. See Help from ETC Technical Services on page 2.
For the most current information on additional dimmer performance testing for both ETC and non-ETC dimmers, please visit the ETC website:
https://support.etcconnect.com/ETC/Fixtures/SourceFour/Source 4WRD%2F%2FSource_4WRD_PAR/Dimmer_Settings_for_Usewith Source_4WRD

Note: When line-dimming the fixture, performance may vary based on the control settings of the dimmer. For this reason, ETC recommends using line- dimming for level-setting or for architectural dimming. ETC recommends testing the Source 4WRD II fixture on all existing dimmers that you want to use.
Use DMX mode when high-performance, live, dynamic dimming is required.

CEM+ and CEM3

CEM Classic v2.x

CEM Classic v3.x

Configure the Fixture

The two-button, seven-segment display shows the DMX address, AC mode, or the manually-set level. Use the up and down navigation buttons to configure the fixture.

• Set a DMX address: Use the up and down arrows to navigate to the desired DMX address number (1–512).
• Set the fixture to use line-dimming (AC mode) : Use the down arrow to navigate one number below DMX address 1. The display will read .
• Manually set a level: Use the down arrow to navigate one number below . The display will read (Level = Full). Use the down arrow to decrease the level to a percentage of full (  = 99%, L.98 = 98%, etc.). You can set levels from 0%–to 100% (full).

RDM Values

2 = AC Dimming
3 = Local Control

Focus the Fixture

Set the Z-adjustment

Use the Z-adjustment knob located on the rear of the fixture to adjust the field of the LED light for specific applications.

1. Turn on the fixture and aim it at a flat surface.
2.  Slide the fixture barrel toward or away from the Source 4WRD II LED to create a hard-edged beam of light.
3. Turn the knob toward PEAK or FLAT until you achieve the desired field.

Note: The Source 4WRD PAR or PARNel Fixture Body optics are optimized for PEAK focus. When using the Source 4WRD II LED in a Source 4WRD PAR or PARNel Fixture Body, turn the Z-adjustment knob toward PEAK until the knob becomes loose, and then tighten the Z-adjustment knob an additional quarter turn. This sets the
LED light source into the appropriate position within the fixture.

Adjust the Yoke Position
Change the Height Position

1.  Remove the yoke locking knobs, washers, and hex bolts from either side of the fixture.
2. Raise or lower the fixture to the desired position within the yoke.
3.  Reinstall the yoke’s hex bolts, washers, and locking knobs.
4. Tighten the yoke knobs to secure the yoke in position.

Set the Angle within the Yoke

1. Loosen the yoke locking knob. Do not remove the knob.
2. Tilt the fixture to the desired position.
3. Tighten the yoke locking knob to secure in position.

Shape the Beam
You can shape the beam by using the shutters, a pattern, an optional drop-in iris, and by rotating the barrel.
Use the Accessory Holder
The accessory holder is equipped with a spring-loaded retaining clip that prevents color frames and accessories from falling out.

WARNING: Make sure all color frame accessories are locked in position with the retaining clip before hanging the fixture.

1.  Release the retaining clip by pushing it sideways while gently pulling it backward.
2. Insert the color frame or accessory.
3.  Lock the retaining clip by pushing sideways while gently pushing forward.

Use a Pattern
The pattern holder slot is on the top side of the barrel and in front of the shutters. It accommodates A-size, B-size, and glass, pattern holders. Because the Source 4WRD II fixture aperture is 3 inches wide, ETC recommends A-size patterns for maximum effectiveness.

Troubleshoot the Source 4WRD II

The following error codes may be seen on the Source 4WRD II user interface. For more troubleshooting assistance, see Help from ETC Technical Services on page 2.

• OtP (OTP) indicates that the fixture has gone into over-temperature protection. Allow the fixture to cool, and then reset the fixture to clear the code.
  – For DMX mode: Return the DMX control to 0.
  – For AC mode: Remove the fixture from power for five seconds and then restore power.

• UTP (UTP) indicates that the fixture has gone under temperature protection. Allow the fixture to warm to a minimum of 5°C (41°F).

• Flashing DMX address indicates loss of DMX.

• The dark screen indicates a loss of power or fixture time-out. In the event of a time-out, press any button to wake the user interface. If this fails to wake the user interface, troubleshoot the power loss:
  -Verify that all cables are fully seated and that power is applied to the fixture.
  -If a working Source 4WRD II LED is available, exchange the Source 4WRD II LED with the working Source 4WRD II LED to further isolate any issues.
  -If the fixture still does not respond, contact ETC Technical Services for additional troubleshooting steps or to arrange a repair. See Help from ETC Technical Services on page 2 for contact information.

Clean and Maintain the Fixture
Clean the Fixture

CAUTION: Do not touch or clean LED emitters with anything other than oil- free canned air.

• Use oil-free canned air to clean the LED emitters prior to installation and prior to storage.
• Use oil-free canned air to clean the fan and fin stack as part of regular fixture maintenance.

Store the Retrofit

• When not installed on a fixture, store the Source 4WRD II LED in its original packaging or in a dust-resistant plastic bag.
• Store the Source 4WRD II LED at temperatures of 5°C (41°F) or higher.
• If you must store the Source 4WRD II LED below 5°C (41°F), make sure it is in an upright position as shown. Allow it to warm to room temperature for a minimum of one hour before applying power.

Clean the Lenses

WARNING: Do not use ammonia-based cleaners or other harsh commercial cleaners. Clean lens and reflector only as directed.
Commercially available glass cleaning agents should be avoided as they may contain ammonia, other harsh chemical detergents, or abrasive agents. These cleaners may damage the glass surface and the Anti-Reflective coatings. Do not immerse or soak the glass in any cleaning solution.

Note: To clean the inside of lenses, you must remove the lenses from the lens tube. For instructions on removing the lenses, see the Source Four Assembly Guide, which is available for download at etcconnect.com.

Replace lenses if they contain visible damage (cracks or deep scratches) that may impair their effectiveness.

1. Remove the lens tube from the fixture barrel:
   a. Remove the beam focus knob and retaining bolt from the top of the barrel and set them aside.
   b. Slide the lens tube out of the barrel.

2.  Remove any dust with a blast of oil-free air or wipe with a clean, lint-free cloth. You can use isopropyl alcohol, distilled water, or a 50%-50% mixture of each to clean the glass surface.

3. Slide the lens tube back into the barrel with the color frame retaining clip on top. Reinstall the beam focus knob and retaining bolt.

Clean the Reflector

WARNING: Unplug the fixture and allow it to cool before you clean the reflector.

To quickly clean the reflector, remove the lens tube and clean the dust from the reflector with a blast of oil-free air. You may also wipe the reflector with a clean lint-free cloth. If either method is not sufficient, follow these steps.

1.  To protect the lamp housing during cleaning, remove the LED lamp housing by loosening the attachment screw and pulling the housing straight out. (See image on page 7.)
2. Remove the barrel rotation knob located at the bottom of the barrel. Use a Phillips screwdriver to remove the retaining bolt located on top of the reflector housing.
3. Rotate the barrel 45° in either direction. Carefully remove the  barrel from the reflector housing.
4. Remove any dust with a blast of oil-free air or wipe with a clean, lint-free cloth. You can use isopropyl alcohol, distilled water, or a 50%-50% mixture of each to clean the glass surface.
5.  Insert the barrel into the reflector housing with the iris/pattern slot on top. Align the triangles on both parts.
6. While gently pressing in, rotate the barrel 45° clockwise until it sets into position, and then rotate the barrel counterclockwise 45°. The barrel should be firmly attached and the triangles should be aligned.
7.  Reinstall the barrel rotation knob and tighten the retaining bolt.
8. Reinstall the LED lamp housing and tighten the attachment screw.
   See Install the Source 4WRD II Retrofit on page 7.

Clean 5° and 10° Polymer Lenses
To quickly clean the lenses, remove dust with a blast of oil-free air. If this is not sufficient, follow these steps.
CAUTION: Handle polymer lenses by their edges only. Never rub anything dry on a polymer lens.

1. Remove the beam focus knob at the bottom of the barrel. Remove the lens tube from the barrel.
2. Use a Phillips screwdriver to remove the brackets that hold the lens in place. Remove the lens from the tube.
3. Dip the lens in a clean isopropyl alcohol/water mixture (9 parts water to 1 part isopropyl alcohol).
4. Use a soft moistened nylon bristle brush to wash the smooth side of the lens in a linear (non-circular) motion.
5. Use the same brush to lightly wash the ridged side of the lens by following its ridges.
6. Dip the lens in a clean isopropyl alcohol/water mixture (9 parts water to 1 part isopropyl alcohol).
7. Dry the smooth and ridged surfaces with an air gun. Make sure that the airflow moves liquid away from you.
8. Inspect the lens for dirt. Repeat steps 3–7 if necessary.
9. Set the lens back in the lens tube with the ridged side facing the front of the tube. Reinstall the lens brackets.
10.  Slide the lens tube back into the barrel with the retaining clip for the color frame on top. Reinstall the beam focus knob.

Corpora te He a qua rte rs n Middleton, WI, USA | +1 608 831 4116
Globa l Office s n London, UK | Rome, IT | Holzkirchen, DE | Paris, FR | Hong Kong
Dubai, UAE | Singapore | New York, NY | Orlando, FL | Los Angeles, CA | Austin, TX
We b etcconnect.com | Support.support.etcconnect.com
Conta ct etcconnect.com/contactETC |
© 2021 Electronic Theatre Controls, Inc.
Trademark and patent info: etcconnect.com/ip | Product information and specifications
subject to change. ETC intends this document to be provided in its entirety.
70 67M1210-2.0.0 Rev B Released 2021-05

References

• ETC - Theatre, Film, Studio and Architectural Lighting
• Contacting ETC
• Patents & Trademarks
• Home - Electronic Theatre Controls Inc
• ETC - Theatre, Film, Studio and Architectural Lighting
• Contacting ETC
• Patents & Trademarks
• Home - Electronic Theatre Controls Inc
• Dimmer Settings for Use with Source 4WRD - Electronic Theatre Controls Inc
• Source 4WRD II LED

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