NORDIC SEMICONDUCTOR nRF9160 Hardware Integration User Guide
- June 5, 2024
- NORDIC SEMICONDUCTOR
Table of Contents
NORDIC SEMICONDUCTOR nRF9160 Hardware Integration User Guide
About this document
This document complements the nRF9160 Product Specification to provide recommendations and guidelines for designing devices based on the nRF9160 module. This document is intended for the customers of Nordic Semiconductor, especially device manufacturers and hardware engineers.
Device overview
nRF9160 is an LTE made simple cellular IoT System in Package (SiP) module that is pre-certified for customers for building end devices on it. nRF9160 consists of an Arm® Cortex® – M33 microcontroller and 3GPP LTE release 13 compliant embedded Cat-M and Cat-NB LTE modem. The microcontroller has an inbuilt 1 MB flash memory, Arm TrustZone® , and 32 general purpose I/O pins.
The LTE modem includes transceiver with global cellular band coverage, ultra- low current consumption, and single 50 Ω antenna interface.
Operating conditions
For the nRF9160 temperature range, voltage range, and physical dimensions, see nRF9160 Product Specification.
Bands of operation
For an up-to-date list of certified cellular bands, see section Regulatory certifications on the Nordic Semiconductor web page.
Supported FCC rules
The nRF9160 module has been certified to comply with the following FCC rules:
- 47 CFR Part 22
- 47 CFR Part 24
- 47 CFR Part 27
- 47 CFR Part 90
- 47 CFR part 2.1091
- FCC Part 15 Subpart B
If the device manufacturer will apply the integration and test instructions of
this document to the host device, then these certifications can be applied to
the host device, except for FCC Part 15 Subpart B which needs to be retested.
For more information, see nWP033 – nRF9160 Antenna and RF Interface Guidelines
and nWP034 – nRF9160 Hardware Verification Guidelines.
The host manufacturer can use nRF9160’s FCC ID if the device meets the
conditions of the FCC certificate. Normally, the conditions are the following:
- A minimum of 20 cm distance from the human body.
- No colocation with other transmitters. Typically, this condition needs to be reviewed by the FCC lab.
- Antenna gain below the requirements.
Host device manufacturer responsibility
Note: The nRF9160 device is only authorized for the rules listed in Supported FCC rules. The host device manufacturer is responsible for compliance to any other FCC rules that apply to the host device not covered by the nRF9160 grant of certification. It is mandatory for the host device manufacturer to assure the final device’s compliance with FCC Part 15 Subpart B even if certification has been granted to nRF9160.
nRF9160 module
The nRF9160 SiP module consists of the nRF9160 System on Chip (SoC), power management and RF frontend section, and passive and clocking components. External to the module are supply source (battery or mains), SIM solution, and any customer peripherals and sensors. For further details of blocks and their software controls and dependencies, see nRF9160 Product Specification.
Block diagram
The following block diagram illustrates the nRF9160 SiP module.
Figure 1: nRF9160 module block diagram
Pin assignment
The following figure illustrates the nRF9160 pinout. For more information, see
Pin assignments in nRF9160 Product Specification.
Figure 2: nRF9160 pinout, top (seen through module)
Pin description
Pin descriptions are provided in the following table. The table can be found in Pin assignments in the nRF9160 Product Specification, excluding some information that is relevant for the nRF9160 hardware design.
Pin no
| Pin name| Function|
Description
---|---|---|---
1| GND_Shield| Power| Microshield GND, connect strongly to module GND
2| P0.05| GPIO| Digital I/O, VDD_GPIO level
3| P0.06| GPIO| Digital I/O, VDD_GPIO level
4| P0.07| GPIO| Digital I/O, VDD_GPIO level
5-9| GND_Shield| Power| Microshield GND, connect strongly to module GND
10| Reserved| | Can be used to improve mechanical rigidity. Solder to main
board but do not connect electrically.
11| GND_Shield| Power| Microshield GND, connect strongly to module GND
12| VDD_GPIO| Power| GPIO power supply input and logic level for GPIOs
13| DEC0| Power| Module internal power supply decoupling option.
14| GND_Shield| Power| Microshield GND, connect strongly to module GND
15| P0.08| GPIO| Digital I/O, VDD_GPIO level
16| P0.09| GPIO| Digital I/O, VDD_GPIO level
17| GND_Shield| Power| Microshield GND, connect strongly to module GND
18| P0.10| GPIO| Digital I/O, VDD_GPIO level
19| P0.11| GPIO| Digital I/O, VDD_GPIO level
20| P0.12| GPIO| Digital I/O, VDD_GPIO level
21| GND_Shield| Power| Microshield GND, connect strongly to module GND
22| VDD2| Power| RFFE power supply input. Tie to the same voltage level as
VDD1.
23| P0.13| GPIO| Digital I/O and analog input, VDD_GPIO level
24| P0.14| GPIO| Digital I/O and analog input, VDD_GPIO level
25| P0.15| GPIO| Digital I/O and analog input, VDD_GPIO level
26| P0.16| GPIO| Digital I/O and analog input, VDD_GPIO level
27| GND_Shield| Power| Microshield GND, connect strongly to module GND
28| P0.17| GPIO| Digital I/O and analog input, VDD_GPIO level
29| P0.18| GPIO| Digital I/O and analog input, VDD_GPIO level
30| P0.19| GPIO| Digital I/O and analog input, VDD_GPIO level
31| GND_Shield| Power| Microshield GND, connect strongly to module GND
32| nRESET| System reset| SoC reset pin
33| SWDCLK| SWD| Serial wire debug & programming clock input
34| SWDIO| SWD| Serial wire debug & programming interface
35| P0.20| GPIO| Digital I/O and analog input, VDD_GPIO level
36| GND_Shield| Power| Microshield GND, connect strongly to module GND
37| P0.21| GPIO| Digital I/O and trace buffer clock, VDD_GPIO level
38| P0.22| GPIO| Digital I/O and trace buffer TRACEDATA[0], VDD_GPIO level
39| P0.23| GPIO| Digital I/O and analog input TRACEDATA[1], VDD_GPIO level
40| P0.24| GPIO| Digital I/O and analog input TRACEDATA[2], VDD_GPIO level
41| GND_Shield| Power| Microshield GND, connect strongly to module GND
42| P0.25| GPIO| Digital I/O and analog input TRACEDATA[3], VDD_GPIO level
43| SIM_RST| SIM| SIM reset
44| GND_Shield| Power| Microshield GND, connect strongly to module GND
45| SIM_DET| SIM| SIM detect
46| SIM_CLK| SIM| SIM clock
47| GND_Shield| Power| Microshield GND, connect strongly to module GND
48| SIM_IO| SIM| SIM data
49| SIM_1V8| SIM| 1.8V power supply output for SIM
50| GND_Shield| Power| Microshield GND, connect strongly to module GND
51| Reserved| Reserved| Can be used to improve mechanical rigidity. Solder to
main board but do not connect electrically.
52| GND_Shield| Power| Microshield GND, connect strongly to module GND
53| MAGPIO2| GPIO| Digital I/O, controllable by APP and MDM, fixed 1.8V
54| MAGPIO1| GPIO| Digital I/O, controllable by APP and MDM, fixed 1.8V
55| MAGPIO0| GPIO| Digital I/O, controllable by APP and MDM, fixed 1.8V
56| GND_Shield| Power| Microshield GND, connect strongly to module GND
57| VIO| RFFE ctrl| Digital I/O, MIPI RFFE VIO compatible, fixed 1.8V
58| SCLK| RFFE ctrl| Digital I/O, MIPI RFFE CLK compatible, fixed 1.8V
59| SDATA| RFFE ctrl| Digital I/O, MIPI RFFE DATA compatible, fixed 1.8V
60| GND_Shield| Power| Microshield GND, connect strongly to module GND
61| ANT| RF| Single end 50Ω LTE antenna port
62| GND_Shield| Power| Microshield GND, connect strongly to module GND
63| GND_Shield| Power| Microshield GND, connect strongly to module GND
64| AUX| RF| Single end 50Ω ANT loop-back port, external matching network
recommended.
65| GND_Shield| Power| Microshield GND, connect strongly to module GND
66| GND_Shield| Power| Microshield GND, connect strongly to module GND
67| GPS| RF| Single end 50Ω GPS input port
68| GND_Shield| Power| Microshield GND, connect strongly to module GND
69| GND_Shield| Power| Microshield GND, connect strongly to module GND
70| Reserved| Reserved| Can be used to improve mechanical rigidity. Solder to
main board but do not connect electrically.
71| Reserved| Reserved| Can be used to improve mechanical rigidity. Solder to
main board but do not connect electrically.
72| GND_Shield| Power| Microshield GND, connect strongly to module GND
73| Reserved| Reserved| Can be used to improve mechanical rigidity. Solder to
main board but do not connect electrically.
74-82| GND_Shield| Power| Microshield GND, connect strongly to module GND
83| P0.26| GPIO| Digital I/O, VDD_GPIO level
84| P0.27| GPIO| Digital I/O, VDD_GPIO level
85| GND_Shield| Power| Microshield GND, connect strongly to module GND
86| P0.28| GPIO| Digital I/O, VDD_GPIO level
87| P0.29| GPIO| Digital I/O, VDD_GPIO level
88| P0.30| GPIO| Digital I/O, VDD_GPIO level
89| P0.31| GPIO| Digital I/O, VDD_GPIO level
90| GND_Shield| Power| Microshield GND, connect strongly to module GND
91| COEX2| GPIO| Coexistence interface, VDD_GPIO level
92| COEX1| GPIO| Coexistence interface, VDD_GPIO level
93| COEX0| GPIO| Coexistence interface, VDD_GPIO level
94| GND_Shield| Power| Microshield GND, connect strongly to module GND
95| P0.00| GPIO| Digital I/O, VDD_GPIO level
96| P0.01| GPIO| Digital I/O, VDD_GPIO level
97| P0.02| GPIO| Digital I/O, VDD_GPIO level
98| GND_Shield| Power| Microshield GND, connect strongly to module GND
99| P0.03| GPIO| Digital I/O, VDD_GPIO level
100| P0.04| GPIO| Digital I/O, VDD_GPIO level
101| ENABLE| Power| Module enable signal. Connect to VDD1 to enable module.
102| VDD1| Power| SoC power supply input. Must be at same voltage level as
VDD2 power supply input for RFFE.
103| VSS| Power| Module main GND, connect strongly to application board GND
plane. Main thermal exit path from module to application board.
104-127| Reserved| | Can be used as improvement of mechanical rigidity. Solder
to main board but do not connect electrically.
Table 1: Pin assignments
Antennas
The nRF9160 module supports multiple cellular frequency bands as listed in Bands of operation. As the electrical size of the antenna sets fundamental limits for antenna bandwidth, it is recommended to select an antenna supporting only the operational bands of the final device and optimize the antenna performance at frequencies in question. The smaller the electrical size, the narrower the reachable bandwidth and the lower the radiation efficiency.
If wide bandwidth and small physical size is required from the final device, antenna tuners may be advantageous: antenna input matching can be optimized for the frequency of operation at a time. It is also possible to design the antenna to have tunable resonant frequency. Antenna suppliers and design houses provide solutions for size limited antennas. The nRF9160 module provides control for external antenna tuners. For more information, see nWP033 – nRF9160 Antenna and RF Interface Guidelines.
Note: The nRF9160 module has been certified only with the antenna solution presented in Reference circuitry on page 17. However, it is possible to use other antenna types and models with nRF9160. Adequate testing and regulator certifications are always required from the final device regardless of antenna selection.
Antenna interface
The nRF9160 module has a single-ended 50 Ω antenna port where the antenna solution shall be connected. nRF9160 is evaluated with a 50 Ω antenna load. To ensure good overall RF performance, antenna impedance and the characteristic impedance of the transmission line (i.e. cable) connecting the antenna and antenna port must be 50 Ω. Impedance mismatch may lead to performance degradation. Maximum antenna VSWR 2:1 is recommended but VSWR 3:1 can still be accepted in the final device. Respective minimum return loss values are 9.5 dB and 6.0 dB.
The length of the transmission line from the antenna to the nRF9160 antenna port should be kept as short as possible to minimize losses, as this loss is directly deteriorating the module’s transmitted and received power. Additionally, low-loss matching circuit between the antenna and the nRF9160 antenna port is recommended to minimize oss caused by antenna and PCB routing mismatch. Reserving space from device manufacturer’s application board for matching components (e.g. π-circuit) is recommended.
This is because, for example, catalog antennas are typically tuned on reference board and differences to device mechanics may impact antenna impedance. It is also possible that device mechanics change during the development phase of the final device, and these modifications may impact antenna performance. Matching components can be used to compensate the impact of mechanics change to antenna impedance, and thus it may not be mandatory to modify the antenna itself.
The nRF9160 module has an internal ESD circuit in the antenna port, but additional ESD components at device manufacturer’s application board may be used. The design of the ESD circuit shall be such that the impact on RF frequencies is negligible.
Note: ESD filtering may be necessary for some active components that can be used at antenna path. Such components can be, for example, RF switches and antenna tuners. For further ESD requirements, see the RF switch and antenna tuner datasheets.
Antenna port test connector
To run conductive RF tests, a test connector nearby the nRF9160 antenna port in the RF transmission line is needed. The 50 Ω impedance requirement applies also to the test connector, and VSWR and insertion loss should be minimal. Regardless of whether the nR9160 antenna port is connected to an actual antenna or test equipment, the load at the nRF9160 antenna should remain as close to 50 Ω as possible.
For a test connector, microwave coaxial switch connectors (for example, Murata MM8130-2600) are a good choice for this purpose. For conductive tests, a test cable is plugged in which connects the nRF9160 antenna port to the test equipment instead of the antenna. When the test cable is plugged off, the nRF9160 antenna port is connected o the antenna for real use case or radiated testing. The layout for the connector must be carefully designed to fulfil the 50 Ω requirement. For detailed guidance on this, see the coaxial switch connectors datasheets.
Test modes
The nRF9160 module is fully calibrated and does not require any calibration in the device manufacturer’s production. Instead, the manufacturer test should focus on the successful assembly of the module and the correct co- functionality of the peripheral components connected to nRF9160.
Device manufacturer testing should focus on items such as the following:
- Module is not damaged during handling and assembly
- All module pins are successfully soldered (connectivity and no shorts)
- Module functionality in final product
- Communication to module MCU
- All interfaces between the module and the peripheral circuits
- RF performance and antenna connection
The primary method to implement these tests is by programming FW on the application MCU that will control the chip during the test. The application MCU programming interface is defined in nRF9160 Product Specification. However, it is also possible to control the device through nRF9160 serial interface by AT commands. It requires flashing appropriate firmware in the nRF9160 exposing AT command API into physical interface. By this method nRF9160 can also be controlled not only in device production phase but also in device manufacturer development phase. For more information, see nWP034 – nRF9160 Hardware Verification Guidelines.
Note: For more information ab ut RF performance related test modes and other supported test capabilities, see nRF91 AT Commands Reference Guide.
BB functional test
The nRF9160 programming interface can be used to test the digital interfaces. All GPIO and application MCU peripherals are described in nRF9160 Product Specification and LTE modem related IO interfaces (MAGPIO, MIPI RFFE, SIM) are accessed through AT commands described in nRF91 AT Commands Reference Guide.
RF functional test
In this document, the focus is on RF test modes and methods.
Device testing can be done either as radiated measurement or as conducted test if the device has a RF test connector. In both cases the test can be done with basic RF measurement equipment using the AT test commands that set up the module to test modes bypassing the LTE signaling protocol.
The nRF9160 transceiver supports three main test modes for RF performance verification: RX, TX, and GPS SNR test modes. A high level description of each test mode is given in the following sections.
Note: To avoid module damage during testing the nRF9160 antenna port must be terminated to either suitable antenna or 50 Ω termination.
Note: Since the AT test commands enable to emit RF power bypassing the LTE signaling protocol the emission can cause interference. This feature is thus only intended for use in controlled test environments and shall not be used during normal module operation following the instructions in Nordic Semiconductor documentation.
RX test:
RX ON command enables the RF receiver with the given parameters. It
also measures antenna power with a time domain power meter and returns the
measurement result. RX OFF command disables RF receiver.
RX ON has a total of four input parameters:
Parameter
| Range|
Description
---|---|---
3GPP band number| 1 to 66| nRF9160 supported bands
Frequency 100 kHz raster| 6000 to 22000| Corresponds to 600 to 2200 MHz
System mode| 0 to 1| NB1 = 0, M1 = 1
Signal level at antenna| -127 to -25| Signal generator level at antenna [dBm]
Table 2: RX ON input parameters
The response to the test is RX signal power at antenna port measured by DUT
given in q8 format. q8 format results can be converted into dBm value by
dividing the result by 2^8 (= 256).
Figure 5: Example command
Test setup
Figure 6: TX test setup example
GPS SNR test
GPS SNR ON command executes a GPS SNR test. GPS L1 frequency is 1575.42 MHz and this test expects the CW in signal generator to be 1575.750 MHz, i.e. 330 kHz offset from the center frequency. The measurement duration is 1 ms.
The test is disabled automatically after 1 ms and dedicated GPS SNR OFF command is not needed. GPS SNR ON has a one input parameter:
Parameter
| Range| Description
---|---|---
Signal level at antenna| -127 to -25|
Signal generator level at antenna [dBm]
Table 4: GPS SNR ON input parameters
The response to the test is GPS SNR value measured by DUT in q4 format. q4 format results can be converted into dB value by dividing the result by 2^4 (= 16).
Test setup
Figure 7: GPS SNR test setup example
RF signaling test
If full functionality against LTE network is tested in device manufacturing, it is possible to set up a signaling mode test either by live network test or by using a telecommunication tester.
The use of test equipment with LTE signaling capability is strongly recommended. If live network is used a network with good coverage and known signal quality is needed. Typically, it is difficult to guarantee live network quality over time and caution is needed in the interpretation of results. Live network signaling mode test is done by setting up a data connection and checking RX signal quality through AT command.
Reference circuitry
To ensure good RF performance when designing PCBs, it is highly recommended to use the PCB layouts and component values provided by Nordic Semiconductor. Documentation for the different package reference circuits, including Altium Designer files, PCB layout files, and PCB production files can be downloaded from www.nordicsemi.com.
Note: In this context reference circuitry illustrates the vehicle (i.e. nRF9160 Development Kit) applicable for the nRF9160 module granted the FCC certifications listed in Supported FCC rules on page 5. The given reference circuity is a valid generic example of an nRF9160 based final device but does not limit the use of nRF9160 in any way.
Schematics
The following figure illustrates the reference schematics of nRF9160
Development Kit.
Figure 8: nRF9160 reference schematics
PCB layout
The PCB layout shown in Figure 9 : nRF9160 reference layout, metal layer 1
and Figure 10: nRF9160 reference layout, metal layer 2 are part of the
nRF9160 Development Kit reference layout. The figures show the PCB design
details of the area where the cellular antenna is located.
Figure 9: nRF9160 reference layout, metal layer 1 (top)
Figure 10: nRF9160 reference layout, metal layer 2
PCB specification
The nRF9160 Development Kit PCB stack-up and layer materials are shown in the
following figure:
Figure 11: nRF9160 reference PCB (Elprint’s 4-layer 4001 stack-up)
Antenna type
The antenna used in nRF9160 Development Kit is Ethertronics P822601 shown in
the following figure. The antenna is a universal broadband FR4 embedded LTE
antenna generally suitable for various cellular applications. Ethertronics’
Universal Broadband Embedded LTE/LPWA antenna utilizes Isolated Magnetic
Dipole™ (IMD) technology. For further details on the antenna, see the antenna
supplier datasheet.
Figure 12: nRF9160 Development Kit antenna
Regulatory information
This section contains information on certified bands and FCC/ISED regulatory notices for nRF9160.
Certified bands
The following table shows the FCC and ISED certified LTE-M1 bands for nRF9160.
Band
| FCC certification|
ISED certification
---|---|---
Band 2| Yes| Yes
Band 4| Yes| Yes
Band 5| Yes| Yes
Band 12| Yes| Yes
Band 13| Yes| Yes
Band 14| Yes| No
Band 17| Yes| Yes
Band 25| Yes| Yes
Band 26| Yes| No
Band 66| Yes| Yes
Table 5: FCC and ISED certified LTE-M1 bands
The following table shows the FCC and ISED certified LTE-NB1 bands for nRF9160.
Band
| FCC certification|
ISED certification
---|---|---
Band 2| Yes| Yes
Band 4| Yes| Yes
Band 5| Yes| Yes
Band 12| Yes| Yes
Band 13| Yes| Yes
Band 17| Yes| Yes
Band 25| Yes| Yes
Band 26| Yes| No
Band 66| Yes| Yes
Table 6: FCC and ISED certified LTE-NB1 bands
For more information about the certified bands and the status of the ongoing certifications, see nRF9160 certifications.
FCC/ISED regulatory notices
FCC/ISED regulatory notices cover modification and interference statements, wireless and FCC Class B digital device notices, permitted antennas and labeling requirements.
Modification statement
Nordic Semiconductor has not approved any changes or modifications to this device by the user. Any changes or modifications could void the user’s authority to operate the equipment.
Interference statement
This device complies with Part 15 of the FCC Rules and Industry Canada’s licence-exempt RSS standards.
Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device.
Wireless notice
This equipment complies with FCC and ISED radiation exposure limits set forth for an uncontrolled environment. The antenna should be installed and operated with minimum distance of 20 cm between the radiator and your body. This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter.
Permitted antenna
This radio transmitter has been approved by FCC and ISED to operate with the antenna types listed below with the maximum permissible gain indicated. Antenna types not included in this list, having a gain greater than the maximum gain indicated for that type, are strictly prohibited for use with this device.
Band | Max gain |
---|---|
Band 2 | 9.0 dBi |
Band 4 | 6.0 dBi |
Band 5 | 7.1 dBi |
Band 12 | 6.6 dBi |
Band 13 | 6.9 dBi |
Band 14 | 6.9 dBi |
Band 17 | 6.6 dBi |
Band 25 | 9.0 dBi |
Band 26 | 7.0 dBi |
Band 66 | 6.0 dBi |
FCC Class B digital device notice
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
- Reorient or relocate the receiving antenna
- Increase the separation between the equipment and receiver
- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.
CAN ICES-3 (B)/NMB-3 (B)
This Class B digital apparatus complies with Canadian ICES-003.
Labeling requirements for the host device
The host device shall be properly labelled to identify the modules within the host device. The certification label of the module shall be clearly visible at all times when installed in the host device, otherwise the host device must be labelled to display the FCC ID and IC of the module, preceded by the words “Contains transmitter module”, or the word “Contains”, or similar wording expressing the same meaning, as follows:
Contains FCC ID: 2ANPO00NRF9160
Contains IC: 24529-NRF9160
Legal notices
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Nordic Semiconductor ASA reserves the right to make changes without further notice to the product to improve reliability, function, or design. Nordic Semiconductor ASA does not assume any liability arising out of the application or use of any product or circuits described herein.
Nordic Semiconductor ASA does not give any representations or warranties, expressed or implied, as to the accuracy or completeness of such information and shall have no liability for the consequences of use of such information. If there are any discrepancies, ambiguities or conflicts in Nordic Semiconductor’s documentation, the Product Specification prevails.
Nordic Semiconductor ASA reserves the right to make corrections, enhancements, and other changes to this document without notice.
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Nordic Semiconductor products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury.
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