Detnet TDS-00021 Commander System Technical Data Sheet User Manual

Detnet TDS-00021 Commander System Technical Data Sheet

COMMANDER SYSTEM TECHNICAL DATA SHEET

Product Description

This 4th generation Control Equipment (CE4) designed and developed by DetNet South Africa consists of two principal devices, namely the CE4 Commander and CE4 Tagger, as well as various other system components interacting to facilitate safe testing and blasting of electronic detonators.

Technical Data

CE4 TAGGER
The CE4 Tagger is an inherently safe multi-functional device that can be used for on-bench operations such as assigning detonator times, testing communication, testing leakage of detonator installation, and verification of desired blast layout. The CE4 Tagger is inherently safe as its battery and output voltage are below minimum firing voltage of the detonator and the Tagger cannot issue the encrypted blasting commands (i.e. ARM and FIRE commands).
The CE4 Tagger interfaces via an encrypted Wi-Fi communication link with the Bench and Base Commander. The Base Commander will then instruct all connected and enabled Commanders with the blast instruction via the BlastCards (NFC Card).

Applicable standards| ARP1717: Guide to the regulatory requirements for the approval of detonators, initiators and initiation systems used in mining and civil blasting applications SANS53763-27: Explosives for civil uses – Detonators and relays. CEN/TS13763-27: European CEN- Testing specification for Explosives for civil uses – Detonators and relays. Code of Federal Regulations, Title 47 Canadian Radio Standard Specifications Australian Communications and Media Authority EMC standards. Electronic Communications Act, Act No 35 of 2005 Mine Health and Safety Act, Act 29 of 1992 EN 61010-1: Safety requirements for electrical equipment for measurement, control, and laboratory use – Part 1: General requirements IEC 62368-1: Audio/video, information and communication technology equipment – Part 1: Safety requirements
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Temperature limits (Operational)| -30°C to +60°C

-22°F to +140°F

Battery – Internal, not field replaceable| 3.7V Lithium Polymer (MSD-91)

APPROVER| APPROVER SIGNATURE| SIGNATURE DATE| ISSUE DATE
---|---|---|---

Herman van der Walt

|

X

Signed by: HvdWalt

|

2020/09/10

|

2020/09/10

Approved documents are only valid if they contain an “APPROVED” stamp on the first page and both the revision number and the issue date of the document correspond with the electronic document control system.
Battery – External battery pack, not included| 6 x 1.5V AA Alkaline or 6 x 1.2V AA Ni-MH / Ni-Cd|
Weight / Dimension of tagger and head| 580g / 1.25lbs 213mm (L) 88mm (W) 38mm (H)|
Weight / Dimension of external battery| 350g / 0.77lbs 180mm (L) 85mm (W) 27mm (H)|
Display (Active LCD area with backlight)| 128 pixels x 128 pixels / 44.78mm x 44.78mm / 1.76in x 1.76in|
Keypad| Backlit tactile silicone keypad with alphanumeric keys.|
External Connectors| A series of detonator connections exist for different application purposes. Replaceable Tagger to detonator connector head. USB Connector for data extraction and charging.|
Operating time from a fully charged battery| Approximately 10 hours at 25°C (77°F). Operating time is influenced by detonator load, backlight settings and operational temperature. At temperatures below -15°C (5°F) battery life may be reduced significantly.|
Wi-Fi| The tagger is equipped with short range Wi-Fi communication capability between system devices. Such as the CE4 Tagger and Commander. Operating frequency 2.412GHz – 2.457GHz @ 63mW|
Near Field Communication (Version 4 and later models)| The CE4 Tagger (version 4 and later) is equipped with a Near Field Communication (NFC) reader located on the rear of the Tagger.

NFC functionality will be activated in a future software release.

|

Wireless Charging

| Tagger Hardware Version: V4 or higher

• Charger Compatibility: Qi
• Power transfer: 5W maximum
• Charging current: 1A maximum
• Charging time: 6-8 hours typically, depending on charger alignment and power transfer achieved
• Operating frequency 130kHz (Receive only)

|
Differential Global Positioning System (D-GPS models only)| The addition of Differential GPS to the Tagger enables the Tagger to receive GPS corrections from a D-GPS Base Station Commander to calculate its position with sub-metre accuracy.|
Software upgrade| Software upgrade is via the USB connector on the CE4 Tagger, and a flash drive.|
Water and dust resistance| IP 57|

CE4 COMMANDER
The CE4 Commander is a 4-channel multi-functional device intended for use across all surface blasting platforms in the DetNet portfolio and can be configured to function as a Base Commander, Bench Commander, RF Repeater as well as a D-GPS Base Station if the GPS Receiver hardware within the Commander is activated. The CE4 Bench Commander can be used directly for Local blasting or via the CE4 Base Commander for Remote blasting.

Applicable standards| ARP1717: Guide to the regulatory requirements for the approval of detonators, initiators and initiation systems used in mining and civil blasting applications

SANS53763-27: Explosives for civil uses – Detonators and relays. CEN/TS13763-27: European CEN- Testing specification for Explosives for civil uses – Detonators and relays.

Code of Federal Regulations, Title 47 Canadian Radio Standard Specifications

Australian Communications and Media Authority EMC standards. Electronic Communications Act, Act No 35 of 2005

Mine Health and Safety Act, Act 29 of 1992

EN 61010-1: Safety requirements for electrical equipment for measurement, control, and laboratory use – Part 1: General requirements

IEC 62368-1: Audio/video, information and communication technology equipment – Part 1: Safety requirements

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Temperature limits (Operational)| 30°C to +60°C

22°F to +140°F

Batterie| Non-user replaceable rechargeable 3.7V single cell Lithium Polymer batteries:

7.2Ah = 26.64Wh option 5Ah = 18.5Wh option The Commander is populated with a given battery option depending on the requirements from the user regarding battery life and shipping constraints.

Weight| Approximately 2.0 kg / 4.4 lbs.
Keypad| 2 x stainless steel ring illuminated single pole push-to-make vandal- resistant switches. Power and Next functionality.

Display

| 200 x 96 pixels, 45.800mm x 21.984mm / 1.803in x 0.866in TFT active matrix Electronic Paper Display (EPD)

External Connectors

| 4 sets of Terminals to connect to 2-wire detonator harness Mini-USB charging/data interface
Operating time from a fresh battery| The CE4 Commander fitted with the 7.2Ah battery can be used for approximately 8 hours at 25°C. At temperatures below -15°C / 5°F battery life may be reduced significantly. Operating time is influenced by detonator load, backlight settings and operational temperature. (5-6 hours battery life is expected on smaller 5Ah battery
Differential Global Positioning System (D-GPS)| The Commander will start broadcasting corrections wirelessly to the CE4 Tagger when the GPS Receiver hardware has been activated and configured with the true position of the GPS antenna. The D-GPS Settings option allows setting the location of

the D-GPS Base Station Antenna in the Lat, Long, Alt (LLA) format.

Software upgrade| Via a PC and a standard mini- USB cable
Water and dust resistance| IP 57

4G DETONATOR
The 4G Detonator is a programmable detonator suitable for all types of blasting operations requiring precise timing and flexibility of a vast array of inter-hole timing.

7.49mm – 7.54mm L: 3.5in, OD: 0.295in -0.297in

Applicable standards.

| SANS 551: The South African National Standard for the design approval of EDD initiation systems for use in mining and civil blasting applications.

CEN/TS13763-27: European CEN-testing specification for Explosives civil use – Detonators and relays.

Detonator Strength| 8D (South African Strength Definition) #12 (North American Strength Definition)
Base Charge| PETN
Net Explosives Quantity (NEQ)| 1g / detonator
Timing| Programmable
Accuracy

(Coefficient of Variance)

| 0.01% up to 20 000ms
Wire type| Rugged, over extruded
Connector| Rugged, water resistant
Wire Elongation| < 3% (Steel); < 25% (Copper)
Wire Tensile Strength| >500N / 112lbs (Steel); > 200N / 45lbs (Copper) @ 21°C / 70°F
Wire Abrasion Strength| Passes CEN/TS 13763-27
Detonator Shell Marking| Dangerous – Blasting Cap – Explosive Danger – Detonateur Explosif

TRANSPORTATION, STORAGE AND HANDLING

The Commander System must be transported, stored, handled and used in conformity with all federal, state, provincial and local laws and regulations. Control equipment and accessories should be handled with due care and not dropped, mishandled, subjected to excessive vibration or exposed to any chemical agents. Connectors should be kept clean and the equipment must be kept in a safe environment to avoid misappropriation or misuse.

CONTROL EQUIPMENT PACKAGING

CE4 Commander

30.32 x 8.66 x 6.89in

Compliance| SABS 1560:1992 specification

 CE4 Commander Stand

14.57 x 12.2 x 5.19in

Compliance| SABS 1560:1992 specification

 CE4 Tagger

 4G Detonator

UN Shipping Classification

| 1.1B (manufactured in South Africa) 1.4B (manufactured in North America) 1.4S (manufactured in South Africa)
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Detonator Configurations| Shrink wrapped coil

Cable Colour

| Standard 4G product – Lime Green IntelliShot mamba wire ‐ black/orange DSP 4G is black/green
Connector| Transparent

Commander System in Carry Case

Duel Stands: 11.97Kg / 26.389lbs
Dimensions| 560 x 450 x 220mm / 22.05 x 17.72 x 8.66in
Compliance| SABS 1560:1992 specification

 RF SPECIFICATIONS

500mW (27dBm)

| 2.412 – 2.457GHz| 13.56MHz
RF Technology| Single Frequency Link| Frequency Hopping Spread Spectrum (FHSS)| 802.11b/g/n|

Transmitter Output Power

| Variable 12mW – 500 mW

(11-27dBm)

(Software disabled, for varying right now)

| ****

Variable up to 1 000mW (30dBm)

| ****

63mW (18 dBm)

| ****

6.5mW

(6dBm)

Antenna Gain| 2 dBi| 2 dBi| 2 dBi| –

Regulatory

| ICASA/RED EN 300 220| ****

FCC – 15.247

| ICASA/RED EN 300 228 FCC-15C| ICASA/RED EN 300 228 FCC – 15C
Communication distance| 3000m| 3000m| 3m| 2cm

 SYSTEM LIMITS

Maximum Number of Detonators for a Remote Blast (RF)

| Multiple Bench Commanders can be used (If within the 3000m range from the Repeater). Every Bench Commander adds a 1600 detonator capability. A maximum of 10 Bench Commanders may be used. Therefore 16000 detonators for a full Base

• Repeater + 10xBench system
  Maximum Number of IO Channels| 4
  Maximum Number of Detonators per IO Channel| 400
  Maximum surface harness wire length.| Should not exceed 2500m / 2734yds
  Maximum Wi-Fi Distance for Tagger communication to Commander| 10 m
  Maximum Distance in Remote Blasting between Base Commander and Repeater / Bench Commander| 3000 m

  • Note: Maximum number of detonators per blast will reduce if average downline lengths exceed 46m / 150ft.

COMMANDER SYSTEM ACCESSORIES

Tagger to Detonator Connector| The Pogo-Pin Detonator Connector Head is a user replaceable connector that is used to connect the Tagger to a detonator.
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Charger

| CE4 Commander Charger : The charger accepts 110 or 220V AC input at 50/60Hz. It must only be used indoors at room temperature. Charging time will vary depending on the state of the battery.

CE4 Tagger Charger : Standard USB charger, 12V DC, 100 – 240V AC, Universal 5V mini USB cable. Also refer to Wireless Charging as detailed in Technical Data above.

Harness Wire| 0.63mm (or 22 gauge in North America) twisted pair copper wire with PVC or Polyethylene insulation available in 200m / 219yds and 500m

/ 547yds. reels. (Country dependant)

**** Blast Cards| For safety purposes, the system is activated through a pre- programmed personal identification of the Blaster and a unique Password (PIN code). The system deploys two types of NFC Blast Cards that are identified by a Yelow or Red colour. Scan the Yellow Blast Card on the Bench Commander after completion of connecting and testing of the blast installation (And the bench have been cleared of all personnel) to place the Bench Commander  in  a waiting  blast  command  state, Scan the Red Blast card at the Base Commander during an RF Multi- bench commander blast, or at the Bench Commander during a local blast to perform the ARM and FIRE commands.
Commander Stand| The Commander Stand is magnetically coupled to the base of the CE4 Commander and provides support on uneven surfaces.
Commander system complete with carry case| The Commander System is packaged into compartments within a ruggedised case and comprises the following equipment:

2 x CE4 Commanders 2 x CE4 Taggers

2 x Blast Cards (Red and Yellow) 2 x Commander Stands

2 x Chargers (CE4 Tagger and CE4 Commander) Cables

 SPECIAL INSTRUCTIONS

The Commander System should only be used by users who have completed both product specific training successfully and who comply with the applicable local regulatory requirements. Commander System control equipment and detonators are ONLY suitable for use with the Commander System – no other equipment should be connected to the 4G Detonators and no Commander System equipment should be connected to a non-4G Detonator of any type. The Blast Cards should always be under the direct control of the appointed blast supervisor.

 RADIO FREQUENCY SAFETY DISTANCES

The distances indicate the minimum distance at which the system may experience intermittent communication problems at specific frequencies and the minimum recommended distance at which the system is not susceptible to RF interference over the frequency band 150 kHz – 6GHz

Transmitter strength| Typical device| Low voltage state (During testing and programming| High Voltage state (Arming and ready to blast)
---|---|---|---
Minimum distance to operate the system safely| Minimum distance to enable full system

functionality

< 2 watt| Cellular phones| 0.5 m| 1.5 m| 2.0 m

< 5 watt

| Handheld Radios|

1.0 m

|

2.0 m

|

3.0 m

< 20 watt| Truck radios| 1.5 m| 4.0 m| 10 m

20 watt| Other| 5 m| 10 m| 15 m

OTHER

Commander System control equipment batteries should be kept in a charged state. It is recommended that the Commander be charged to 50% when placed into long-term storage, and thereafter the unit should be charged at least every six months to 50%, to maintain the expected lifetime of the battery. All equipment in the field must be returned to DetNet or its approved repair centres for service at the following intervals:

• Handheld equipment (Taggers, etc.): 18 months
• Other equipment (excl. accessories): 24 months

 PRODUCT DISCLAIMER

The information contained herein is provided for reference purposes only and is intended only for persons having relevant technical skills. Because conditions and manner of use are outside of our control, the user is responsible for determining the conditions for safe use of the products. While the information is believed to be correct, DetNet South Africa or any of their partners and affiliates shall, in no event, be responsible for any damages whatsoever, directly or indirectly, resulting from the publication or use or reliance upon the information contained herein. DetNet South Africa or any of their partners and affiliates disclaim any warranties with respect to this product, the safety or suitability thereof, or the results to be obtained, whether expressed or implied, INCLUDING WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND OR OTHER WARRANTY. Buyers and users assume all risk, responsibilities and liability whatsoever from any and all injuries (including death), losses, or damages to persons or property arising from the use of this product. Under no circumstances shall DetNet South Africa (Pty) Ltd. or any of their partners and affiliates be liable for special, consequential or incidental damages or for anticipated loss of profits.

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