microhard pX2 Gen2 Pico 1W 2.4GHz 802.11bgn WiFi Module User Manual

microhard pX2 Gen2 Pico 1W 2.4GHz 802.11bgn WiFi Module

Indemnification

The Purchaser shall indemnify Microhard Systems Inc. and its respective directors, officers, employees, successors and assigns including any subsidiaries, related corporations, or affiliates, shall be released and discharged from any and all manner of action, causes of action, liability, losses, damages, suits, dues, sums of money, expenses (including legal fees), general damages, special damages, including without limitation, claims for personal injuries, death or property damage related to the products sold hereunder, costs and demands of every and any kind and nature whatsoever at law. IN NO EVENT WILL MICROHARD SYSTEMS INC. BE LIABLE FOR ANY INDIRECT, SPECIAL, CONSEQUENTIAL, INCIDENTAL, BUSINESS INTERRUPTION, CATASTROPHIC, PUNITIVE OR OTHER DAMAGES WHICH MAY BE CLAIMED TO ARISE IN CONNECTION WITH THE HARDWARE, REGARDLESS OF THE LEGAL THEORY BEHIND SUCH CLAIMS, WHETHER IN TORT, CONTRACT OR UNDER ANY APPLICABLE STATUTORY OR REGULATORY LAWS, RULES, REGULATIONS, EXECUTIVE OR ADMINISTRATIVE ORDERS OR DECLARATIONS OR OTHERWISE, EVEN IF MICROHARD SYSTEMS INC. HAS BEEN ADVISED OR OTHERWISE HAS KNOWLEDGE OF THE POSSIBILITY OF SUCH DAMAGES AND TAKES NO ACTION TO PREVENT OR MINIMIZE SUCH DAMAGES. IN THE EVENT THAT REGARDLESS OF THE WARRANTY DISCLAIMERS AND HOLD HARMLESS PROVISIONS INCLUDED ABOVE MICROHARD SYSTEMS INC. IS SOMEHOW HELD LIABLE OR RESPONSIBLE FOR ANY DAMAGE OR INJURY, MICROHARD SYSTEMS INC.’S LIABILITY FOR ANYDAMAGES SHALL NOT EXCEED THE PROFIT REALIZED BY MICROHARD SYSTEMS INC. ON THE SALE OR PROVISION OF THE HARDWARE TO THE CUSTOMER.

Proprietary Rights

The Buyer hereby acknowledges that Microhard Systems Inc. has a proprietary interest and intellectual property rights in the Hardware, Software and/or Products. The Purchaser shall not

• remove any copyright, trade secret, trademark or other evidence of Microhard Systems Inc.’s ownership or proprietary interest or confidentiality other proprietary notices contained on, or in, the Hardware, Software or Products,
• reproduce or modify any Hardware, Software or Products or make any copies thereof,
•  reverse assemble, reverse engineer or decompile any Software or copy thereof in whole or in part,
•  sell, transfer or otherwise make available to others the Hardware, Software, or Products or documentation thereof or any copy thereof, except in accordance with this Agreement.

PX2 Gen2 Regulatory Requirements – PLEASE READ THIS SECTION CAREFULLY

To satisfy FCC RF exposure requirements for mobile transmitting devices, a separation distance of 25 cm (38 cm co-location with LTE module), or more should be maintained between the antenna of this device and persons during device operation. To ensure compliance, operations at closer than this distance is not recommended. The antenna used for this transmitter must not be co-located in conjunction with any other antenna or transmitter. Operation is subject to the following two conditions:

•  this device may not cause harmful interference, and
•  this device must accept any interference received including interference that may cause undesired operation.

WARNING: Changes or modifications not expressly approved by Microhard Systems Inc. could void the user’s authority to operate the equipment. This device has been tested with UFL to Reverse Polarity SMA connectors with the antennas listed in Appendix A When integrated in OEM products, fixed antennas require installation preventing end-users from replacing them with non-approved antennas. Antennas not listed in the tables must be tested to comply with FCC Section 15.203 (unique antenna connectors) and Section 15.247 (emissions). MAXIMUM EIRP FCC Regulations allow up to 36 dBm equivalent isotropically radiated power (EIRP). Therefore, the sum of the transmitted power (in dBm), the cabling loss and the antenna gain cannot exceed 36 dBm.

EQUIPMENT LABELING

The FCC and IC numbers depend on the model of the radio module. Do NOT use the Marketing Name of the product but the Model to distinguish the Certifications Numbers. This device has been modularly approved. The manufacturer, product name, and FCC and Industry Canada identifiers of this product must appear on the outside label of the end-user equipment This device contains license- exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canada’s license-exempt RSS(s). Operation is subject to the following two conditions:

•  This device may not cause interference.
•  This device must accept any interference, including interference that may cause undesired operation of the device.

Co-Location with Cellular Modems

Co-location MPE conditions of EUT with 2.5 dBi dipole and LTE module were evaluated at 38 cm distance. The the following were evaluated for mobile configurations:

• EUT with 2.5 dBi dipole antenna co-located with LTE Data Card Module
  • FCC ID: XMR201808EC25AF, IC: 10224A-2018EC25AF)
•  EUT with 2.5 dBi dipole antenna co- located with LTE Data Card Module
  • FCC ID: XMR201903EG25G, IC: 10224A-201903EG25G)
•  EUT with 2.5 dBi dipole antenna co- located with LTE Data Card Module
  • FCC ID: XMR201910BG95M3, IC: 10224A-2019BG95M3)
•  EUT with 2.5 dBi dipole antenna co- located with LTE Data Card Module
  • FCC ID: XMR201901EM12G, ISED/IC: 10224A-201901EM12G)

Product Overview

The pX2 Gen2 is a high-performance embedded wireless data transceiver. Operating in the 2400 – 2483.5 MHz ISM band, this frequency-hopping spread- spectrum module is capable of providing reliable wireless data transfer between almost any type of equipment which uses an asynchronous serial interface. The small-size and superior RF performance of this module make it ideal for many applications. While a pair of pX2 Gen2 modules can link two terminal devices (“pointto-point” operation); multiple modules can be used together to create a network of various topologies, including “point-to- multipoint” and “repeater” operation. Multiple independent networks can operate concurrently, so it is possible for unrelated communications to take place in the same or a nearby area without sacrificing privacy or reliability.

Features

Key features of the pX2 Gen2 include:

•  transmission within a public, license-exempt band of the radio spectrum1 – this means that it can be used without access fees (such as those incurred by cellular airtime).
•  a serial I/O data port with handshaking and hardware flow control, allowing the pX2 Gen2 to interface directly to any equipment with an asynchronous serial interface.
•  ease of installation and use – the pX2 Gen2 module uses a subset of standard AT style commands, very similar to those used by traditional telephone line modems.
•  all units in a system are physically identical, and can be configured as a master, repeater or slave using the AT command set. No hardware modifications are required  128 sets of user-selectable pseudo-random hopping patterns, intelligently designed to offer the possibility of separately operating multiple networks while providing security, reliability and high tolerance to interference.
•  encryption key with 65536 user-selectable values to maximize security and privacy of communications.
•  32-bit of CRC error detection and auto re-transmit to provide accuracy and reliability of data.
•  TDMA (time division multiple access) support, allowing multi-slave access in point-to-point mode.
  roaming ability, allowing repeaters and slaves to resynchronize with a new master if the synchronization pulse from the original master is lost.

While the typical application for the pX2 Gen2 is to provide a short- to midrange wireless communications link between DTEs, it can be adapted to almost any situation where an asynchronous serial interface is used and data intercommunication is required.

Output Power Level

The Output Power Level determines at what power the pX2 Gen2 transmits. The pX2 Gen2’s sensitive receiver can operate with very low power levels, so it is recommended that the lowest power necessary is used; using excessive power contributes to unnecessary “RF pollution”. Ideally, you should test the performance of the communications between units starting from a low power level and working upward until the RSSI is sufficiently high and a reliable link is established. The conditions will vary widely between applications, the output power settings can be calculated based on the following information.

•  Transmitter antenna gain
•  Cable loss
•  Equivalent Isotropically Radiated Power (EIRP) requirement by FCC Regulations

Power Setting = 36 – Antenna Gain – Cable Loss

The power setting must be no more than the above calculation value. Any higher is a violation of FCC rules. See the IMPORTANT warning below.

Output Power

Overview

The pX2 Gen2 complies with FCC part 15 at the modular level for operation in the license-free 2400-2483.5 MHz ISM band. This chapter provides guidelines for installing and deploying equipment that incorporates the pX2 Gen2 module.

Estimating the Gain Margin

Successful communication between pX2 Gen2 modules is dependent on three main factors:

•  System Gain
•  Path Loss
•  Interference

System gain is a calculation in dB describing the performance to be expected between a transmitter-receiver pair. The number can be calculated based on knowledge of the equipment being deployed. The following four factors make up a system gain calculation:

•  Transmitter power (user selectable)
•  Transmitter gain (transmitting antenna gain minus cabling loss between the transmitting antenna and the pX2 Gen2 module)
•  Receiver gain (Receiving antenna gain minus cabling loss between the receiving antenna and the module)
•  Receiver sensitivity (Specified as -108dBm on the pX2 Gen2 module)

In the following illustration, the transmitting antenna has a gain of 6 dB, and the receiving antenna has a gain of 3 dB. The cable loss between the module and the antenna is 2 dB on both the transmitting and receiving side.

Gain Calculation

The power level has been set to 30dBm (1W) on the transmitter, and the receiver sensitivity for the pX2 Gen2 is -108dBm. System gain would be calculated to be:

30 – 2 + 6 + 3 – 2 + 108 = 143 dB.

System Deploying

When deploying your system, care must be taken to ensure the path loss (reduction of signal strength from transmitter to receiver in dB) between equipment does not exceed the system gain (140 dB in the above example). It is recommended to design for a gain margin of at least 20 dB to ensure reliable communication. Gain margin is the difference between system gain and path loss. Referring to the same example, suppose the path loss is 100 dB, the gain margin would be 40 dB, which is more than adequate for reliable communication. Path loss is a very complicated calculation which mainly depends on the terrain profile, and the height of the antennas off the ground. The following table provides path loss numbers for varying antenna heights and antenna separation: These numbers are real averages taken from rural environments. They do not apply to urban, non-line-of-sight environments.

Table 2 Path Loss

Distance (km)| Base Height (m)| Mobile Height (m)| Path Loss (dB)
---|---|---|---
5| 15| 2.5| 116.5
5| 30| 2.5| 110.9
8| 15| 2.5| 124.1
8| 15| 5| 117.7
8| 15| 10| 105
16| 15| 2.5| 135.3
16| 15| 5| 128.9
16| 15| 10| 116.2
16| 30| 10| 109.6
16| 30| 5| 122.4
16| 30| 2.5| 128.8

Once the equipment is deployed, you can verify the signal strength by entering into Command Mode and reading Register S123. This register provides the average signal strength in dBm. The minimum strength for communication is roughly -108dBm. For consistent reliable communication, you should try to deploy the equipment such that signal strength exceeds -95dBm.

Antennas and Cabling

This section describes the recommended procedure for installing cabling and antennas for use with the pX2 Gen2 module.

Internal Cabling

The most common method for installing the module is to run a cable from the module’s UFL connector to a reverse TNC bulkhead connector on the chassis of the equipment as shown in Figure 3. This cable can be purchased from Microhard Systems.

Suggested Internal Cabling

Cable losses are negligible for the short piece used within the chassis. Additional losses up to 0.5 dB may be present in the MCX and Reverse TNC connections.

Installing External Cables, Antennas and Lightning Arrestors

Never work on an antenna system when there is lightning in the area. Direct human contact with the antenna is potentially unhealthy when the pX2 Gen2 is generating RF energy. Always ensure that the pX2 Gen2 equipment is powered down during installation. At all times a distance of 23 cm must be maintained between the antenna and any person when the device is in operation.

Surge Arrestors

The most effective protection against lightning is to install two lightning (surge) arrestors, one at the antenna, the other one at the interface with the equipment. The surge arrestor grounding system should be fully interconnected with the transmission tower and power grounding systems to form a single, fully integrated ground circuit. Typically, both ports on surge arrestors are N-female.

External Filter

Although the pX2 Gen2 is capable of filtering out RF noise in most environments, there are circumstances that require external filtering. Paging towers and cellular base stations in close proximity to the pX2 Gen2 antenna can desensitize the receiver. Microhard Systems’ external cavity filter eliminates this problem. The filter has two N-female ports and should be connected in line at the interface to the RF equipment.

Weatherproofing

Type N and RTNC connectors are not weatherproof. All connectors should be taped with rubber splicing tape (weatherproofing tape), and then coated with a sealant.

Cabling

The following coax cables are recommended:

Table 3 Cable Loss

Factors to take into consideration when choosing a cable are:

•  price;
•  bend radius limitations (the lower performance cables generally can bend more sharply)
•  performance requirements; and,
•  distance between the equipment and the antenna.

When installing the cable, always begin fastening at the top near the antenna connector/surge arrestor. The cable must be supported at the top with a hose clamp or wrap lock, and at 5 ft intervals down the length of the tower. Over- tightening the fasteners will dent the cable and reduce performance. If properly grounded surge arrestors are not installed at both the top and the bottom of the cable, then the cable should be grounded to the tower at these locations using a cable grounding kit. If the tower is nonconductive, then a separate conductor, physically separate from the cable, should be run down the tower.

Antenna

Before choosing an antenna, you should have some knowledge of the path loss and the topology of the equipment. If the equipment is in a fixed location and is to communicate with only one other unit also in a fixed location, then a Yagi antenna is suitable. Choose a Yagi with enough gain to ensure adequate gain margin. When deploying the Yagi, point the antenna towards the intended target, ensuring the antenna elements are perpendicular to the ground for vertical polarization. In applications where there are multiple units that you must communicate with or units, which are in motion, you may select an Omni- directional antenna with appropriate gain.  See appendix A for a list of approved antennas that can be used with the pX2 Gen2 radio modem. If you require another type of antenna please contact Microhard Systems Inc. The pX2 Gen2 CAN NOT be used with any antenna that does not appear in Appendix A. Microhard Systems Inc. can provide you with approved antennas to ensure FCC and Industry Canada compliance. FCC Regulations allow up to 36dBm effective isotropically radiated power (EIRP). Therefore, the sum of the transmitted power (in dBm), the cabling loss and the antenna gain cannot exceed 36dBm with respect to the isotropic radiator. EIRP is calculated as follows:

EIRP = Tx Power(dBm) – Cable/Connector Loss(dB) + Ant Gain(dBi)

Antenna Gains must be in dBi when calculating the 36dBm EIRP limit. 1dBd = 2.15dBi

Use the guidelines in the previous section for calculating cable and connector losses. If cabling and connector losses are 2 dB, then the maximum allowable gain of the antenna will be 8 dB.

Examples of Antenna and Power settings to maintain 36dBm EIRP

Examples:

FCC and Industry Canada Regulations allow up to 36dBm effective isotropically radiated power (EIRP). Therefore, the sum of the transmitted power (in dBm), the cabling loss and the antenna gain cannot exceed 36dBm with respect to the isotropic radiator.

Example 1) What is the maximum power the pX2 Gen2 can be set to comply with FCC and IC given the following equipment given a Rubber Ducky Ant Gain 2dBi and no cable or connectors in the system? Max EIRP 36dBm Max TX power = EIRP – Ant Gain(dBi) + Cable/Connector loss (dB) Ant Gain dBi = 2dBi Max TX power = 36dBm – 2dBi + 0dB = 34dBm We can set the modem to the maximum power setting of 30dBm.
Example 2) What is the maximum power the pX2 Gen2 can be set to comply with FCC and IC given the following equipment given a Yagi Ant Gain 12dBd and cable and connector loss of 4.5 dB? Max EIRP 36dBm Max TX power = EIRP – Ant Gain(dBi) + Cable/Connector loss (dB) Ant Gain dBi = Ant Gain dBd + 2.15 dB Yagi Gain (dBi) = 12 + 2.15 = 14.15dBi Max TX power = 36dBm – 14.15dB + 4.5dB = 26.35dBm We must round down Hence Max TX power = 26dBm
Example 3) What is the maximum power the pX2 Gen2 can be set to comply with FCC and IC given the following equipment given a Omni Ant Gain 6dBd and cable and connector loss of 2.5 dB? Max EIRP 36dBm Max TX power = EIRP – Ant Gain(dBi) + Cable/Connector loss (dB) Ant Gain dBi = Ant Gain dBd + 2.15 dB Omni Gain (dBi) = 6 + 2.15 = 8.15dBi Max TX power = 36dBm – 8.15dB + 2.5dB = 30.35dBm Hence Max TX power = 30dBm

Warranty

Microhard Systems Inc. warrants that each product will be free of defects in material and workmanship for a period of one (1) year for its products. The warranty commences on the date the product is shipped by Microhard Systems Inc. Microhard Systems Inc.’s sole liability and responsibility under this warranty is to repair or replace any product which is returned to it by the Buyer and which Microhard Systems Inc. determines does not conform to the warranty. Product returned to Microhard Systems Inc. for warranty service will be shipped to Microhard Systems Inc. at Buyer’s expense and will be returned to Buyer at Microhard Systems Inc.’s expense. In no event shall Microhard Systems Inc. be responsible under this warranty for any defect which is caused by negligence, misuse or mistreatment of a product or for any unit which has been altered or modified in any way. The warranty of replacement shall terminate with the warranty of the product.

Warranty Disclaims

Microhard Systems Inc. makes no warranties of any nature of kind, expressed or implied, with respect to the hardware, software, and/or products and hereby disclaims any and all such warranties, including but not limited to warranty of non-infringement, implied warranties of merchantability for a particular purpose, any interruption or loss of the hardware, software, and/or product, any delay in providing the hardware, software, and/or product or correcting any defect in the hardware, software, and/or product, or any other warranty. The Purchaser represents and warrants that Microhard Systems Inc. has not made any such warranties to the Purchaser or its agents MICROHARD SYSTEMS INC. EXPRESS WARRANTY TO BUYER CONSTITUTES MICROHARD SYSTEMS INC. SOLE LIABILITY AND THE BUYER’S SOLE REMEDIES. EXCEPT AS THUS PROVIDED, MICROHARD SYSTEMS INC. DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PROMISE. MICROHARD SYSTEMS INC. PRODUCTS ARE NOT DESIGNED OR INTENDED TO BE USED IN ANY LIFE SUPPORT-RELATED DEVICE OR SYSTEM-RELATED FUNCTIONS NOR AS PART OF ANY OTHER CRITICAL SYSTEM AND ARE GRANTED NO FUNCTIONAL WARRANTY.

Approved Antennas

This radio transmitter (IC:3143A-A15PX2) has been approved by Innovation, Science and Economic Development Canada to operate with the antenna types listed below, with the maximum permissible gain indicated. Antenna types not included in this list that have a gain greater than the maximum gain indicated for any type listed are strictly prohibited for use with this device.

WARNING:

Changes or modifications not expressly approved by Microhard Systems Inc. could void the user’s authority to operate the equipment. This device has been tested with UFL connectors with the antennas listed in Appendix A When integrated in OEM products, fixed antennas require installation preventing end-users from replacing them with nonapproved antennas. Antennas not listed in the tables must be tested to comply with FCC Section 15.203 (unique antenna connectors) and Section 15.247 (emissions). Please Contact Microhard Systems Inc. if you need more information.

ISED Canada:

This device has been designed to operate with the antennas listed above, and having a maximum gain of 15 dBi. Antennas not included in this list or having a gain greater than 15 dBi are strictly prohibited for use with this device. The required antenna impedance is 50 ohms. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (EIRP) is not more than that required for successful communication. This Class B digital apparatus complies with Canadian ICES-003.

FCC RULES

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:

•  this device may not cause harmful interference, and
•  this device must accept any interference received including interference that may cause undesired operation

References

• Microhard - Wireless Innovation

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